Interlayer closed automatic feeding device
By designing an interlayer sealed automatic feeding device including a barrel storage rack, interlayer material pipe, valve, vent respirator and material level sensor, the problem of inability to be completely sealed during transportation in the prior art is solved, and efficient and environmentally friendly closed automatic feeding of materials is achieved.
Patent Information
- Application Number
- CN202422361237.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing interlayer feeding device cannot be completely closed during transportation, causing external air to carry impurities such as dust into the pipeline, pollute materials, and cause material loss and environmental pollution.
A closed automatic feeding device between layers is designed, including a barrel storage rack, interlayer material pipe, valve, venting respirator and material level sensor. Through a completely closed transportation device and intelligent control system, the closed automatic feeding of the second floor to the first floor is realized.
It effectively reduces the loss of materials during transportation and the frequency of contact with the outside world, reduces the environmental pollution of materials, and improves the feeding efficiency and the service life of equipment.
Smart Images

Figure CN223032165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic feeding, in particular to an interlayer airtight automatic feeding device. Background Art
[0002] Existing interlayer feeding devices are all used for feeding powder materials, and manual docking is carried out during the feeding process, or a cover is arranged at the receiving hopper to avoid the leakage of powder during the feeding process. However, the transportation components are not completely sealed, and it is easy for external air to carry dust and other impurities into the pipeline to pollute the transported materials during transportation. For example, an interlayer feeding device disclosed in a Chinese patent with the application number CN201822119501.8 can perform automatic docking through a lifting docking device to improve the docking efficiency and meet the production requirements. At the same time, although a cover is adopted, it cannot avoid powder leakage and affect the environment. Moreover, the entire transportation device cannot be hermetically treated, which easily causes material loss during transportation, allows the material to leak and pollute the surrounding environment, and also causes the material to come into contact with the external environment, resulting in material contamination, and its use has limitations. Summary of the Utility Model
[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide an interlayer airtight automatic feeding device, which can realize the transportation of materials between different floors. By placing the discharging bucket on the bucket storage rack, automatic feeding can be realized, and the transportation device is completely sealed, reducing the loss of materials during transportation, effectively reducing the contact frequency between the materials and the outside world, and reducing the pollution of the environment to the materials.
[0004] The utility model also provides the above-mentioned interlayer airtight automatic feeding device, including: a bucket storage rack, the upper surface of the bucket storage rack is fixedly connected with a discharging bucket, the upper bottom wall of the bucket storage rack is provided with a valve opening mechanism, the output end of the valve opening mechanism is fixedly connected with a valve I, the upper bottom wall of the bucket storage rack is provided with a rotary clamping cylinder, the output end of the rotary clamping cylinder is fixedly connected with a horizontally moving opening cover, and the lower surface of the bucket storage rack is fixedly connected with a scale.
[0005] One end of the valve I is provided with a vent breather, the end of the vent breather away from the valve I is fixedly connected with an interlayer material pipe, the inner side wall of the interlayer material pipe is fixedly connected with a material level sensor, the end of the interlayer material pipe away from the valve I is fixedly connected with a valve II, the end of the valve II away from the interlayer material pipe is fixedly connected with a discharging flexible connection, and the end of the discharging flexible connection away from the valve II is fixedly connected with a receiving bucket. Through the above components, the effect of airtight automatic feeding from the second floor to the first floor can be realized, reducing the loss of materials during transportation and preventing the pollution of the environment to the materials.
[0006] According to an interlayer airtight automatic feeding device of the present utility model, there are two scales which are symmetrically distributed, and the scales are electrically connected to a valve opening mechanism. Through the above components, an electrical signal is transmitted from the scales to the valve opening mechanism to control the opening and closing of Valve 1.
[0007] According to an interlayer airtight automatic feeding device of the present utility model, a nylon stopper is fixedly connected inside a bucket storage rack, and an air source interface is formed between the nylon stopper and the bucket storage rack. Through the above components, the nylon stopper can be used to improve the service life of the bucket storage rack and form an air source interface with the bucket storage rack.
[0008] According to an interlayer airtight automatic feeding device of the present utility model, the rotary clamping cylinder is electrically connected to a material level sensor, and the horizontally moving open cover is located between Valve 1 and the vent breather during operation. Through the above components, an electrical signal can be transmitted from the material level sensor to the rotary clamping cylinder to control the rotary clamping cylinder to open the horizontally moving open cover so that the material falls into the interlayer material pipe.
[0009] According to an interlayer airtight automatic feeding device of the present utility model, Valve 1 is located between the discharge bucket and the vent breather, and Valve 2 is located between the interlayer material pipe and the discharge flexible connection. Through the above components, after opening Valve 1, the material in the discharge bucket can fall into the interlayer material pipe, and after opening Valve 2, the material in the interlayer material pipe can enter the receiving bucket through the discharge flexible connection.
[0010] According to an interlayer airtight automatic feeding device of the present utility model, a fixed flange is fixedly connected between the vent breather and the interlayer material pipe, and the upper surface of the vent breather is fixedly connected to the bucket storage rack. Through the above components, the fixed flange can be used to increase the airtightness of the device to prevent gas from entering the interlayer material pipe, and the vent breather can be used to extract the gas in the interlayer material pipe.
[0011] According to an interlayer airtight automatic feeding device of the present utility model, one end of the scale far from the bucket storage rack is fixedly connected to the second-floor floor slab, and one end of the interlayer material pipe far from the vent breather penetrates through the upper surface of the second-floor floor slab and extends to the lower surface of the second-floor floor slab. Through the above components, the material on the second floor can be transported to the receiving bucket on the first floor through the interlayer material pipe.
[0012] Beneficial effects:
[0013] Compared with the prior art, it can achieve airtight automatic feeding from the second floor to the first floor, reduce the loss of materials during transportation, effectively reduce the contact frequency between the materials and the outside world, and reduce the pollution of the environment to the materials. Description of the drawings
[0014] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0015] Figure 1 This is the overall structure diagram of the interlayer airtight automatic feeding device of the present utility model;
[0016] Figure 2 This is the structure diagram of the bucket storage rack of the interlayer airtight automatic feeding device of the present utility model;
[0017] Figure 3 These are the three - view drawings of the scale of the interlayer airtight automatic feeding device of the present utility model;
[0018] Figure 4 This is the front - view structure diagram of the scale and valve - opening mechanism of the interlayer airtight automatic feeding device of the present utility model;
[0019] Figure 5 This is the top - view structure diagram of the scale and valve - opening mechanism of the interlayer airtight automatic feeding device of the present utility model.
[0020] Legend description:
[0021] 1. Discharge bucket; 2. Translating and opening cover; 3. Valve - opening mechanism; 4. Valve 1; 5. Bucket storage rack; 6. Vent breather; 7. Scale; 8. Interlayer material pipe; 9. Level sensor; 10. Valve 2; 11. Discharge flexible connection; 12. Receiving bucket; 13. Rotary clamping cylinder; 14. Nylon stopper; 15. Second - floor floor slab. Detailed implementation manners
[0022] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.
[0023] Refer to Figures 1-5, in an embodiment of the present utility model, an interlayer airtight automatic feeding device includes: a material bucket storage rack 5 for supporting and storing a discharging bucket 1 containing the material to be fed. The upper surface of the material bucket storage rack 5 is fixedly connected with the discharging bucket 1 which contains the material to be fed. The upper bottom wall of the material bucket storage rack 5 is provided with a valve opening mechanism 3 which is electrically controlled by a scale 7. When the measurement of the scale 7 returns to zero, it receives the electrical signal transmitted by the scale 7 and opens the first valve 4, enabling the material to enter the interlayer material pipe 8 through the first valve 4. The output end of the valve opening mechanism 3 is fixedly connected with the first valve 4. The first valve 4 is located between the discharging bucket 1 and the vent breather 6 and is controlled by the valve opening mechanism 3. After being opened, it allows the material to enter the interlayer material pipe 8. The upper bottom wall of the material bucket storage rack 5 is provided with a rotary clamping cylinder 13 with the model QCKL - 40X10S. After receiving the signal transmitted by the level sensor 9, it can open the horizontally moving cover 2, enabling the discharging bucket 1 to be placed on the material bucket storage rack 5. The rotary clamping cylinder 13 is electrically connected to the level sensor 9. The output end of the rotary clamping cylinder 13 is fixedly connected with the horizontally moving cover 2. During operation, the horizontally moving cover 2 is located between the first valve 4 and the vent breather 6, closing the part where the material bucket storage rack 5 is connected to the discharging bucket 1 to prevent gas and impurities from entering the interlayer material pipe 8 before use. The lower surface of the material bucket storage rack 5 is fixedly connected with a scale 7. There are two scales 7 which are symmetrically distributed. The scale 7 is electrically connected to the valve opening mechanism 3, which can weigh the amount of material in the discharging bucket 1 and perform counting and storage. When the material is falling, the measurement of the scale 7 will gradually return to zero. When the measurement is zero, it transmits an electrical signal to the valve opening mechanism 3 to close the first valve 4;
[0024] One end of the first valve 4 is provided with a vent breather 6 which extracts the air in the interlayer material pipe 8 to achieve airtight feeding. The end of the vent breather 6 far from the first valve 4 is fixedly connected with an interlayer material pipe 8 which transports the material in the discharging bucket 1 on the second floor to the receiving bucket 12 on the first floor. The side inner wall of the interlayer material pipe 8 is fixedly connected with a level sensor 9 which judges whether the material in the interlayer material pipe 8 is less than the installation position of the level sensor 9. After meeting the condition, it can transmit a feeding signal and output a changing electrical signal to monitor the storage amount of the material in real time, thereby controlling the entry, exit and transportation of the material. The end of the interlayer material pipe 8 far from the first valve 4 is fixedly connected with a second valve 10. The second valve 10 is located between the interlayer material pipe 8 and the discharging flexible connection 11. After being opened, it can transport the material in the interlayer material pipe 8 to the receiving bucket 12 through the discharging flexible connection 11. The end of the second valve 10 far from the interlayer material pipe 8 is fixedly connected with a discharging flexible connection 11 which is a flexible airtight interface and can send the material into the receiving bucket 12. The end of the discharging flexible connection 11 far from the second valve 10 is fixedly connected with a receiving bucket 12 which receives the material transported from the discharging bucket 1 on the second floor.
[0025] Inside the drum storage rack 5, a nylon stopper 14 is fixedly connected. An air source interface is formed between the nylon stopper 14 and the drum storage rack 5. The nylon stopper 14 is used to improve the wear resistance of the drum storage rack 5 and increase the service life of the drum storage rack 5. A fixed flange is fixedly connected between the vent breather 6 and the interlayer material pipe 8. The fixed flange is used to increase the airtightness of the device to prevent gas from entering the interlayer material pipe 8 during the use of the device. The upper surface of the vent breather 6 is fixedly connected to the drum storage rack 5. One end of the scale 7 far from the drum storage rack 5 is fixedly connected to the second-floor floor slab 15. The end of the interlayer material pipe 8 far from the vent breather 6 penetrates the upper surface of the second-floor floor slab 15 and extends to the lower surface of the second-floor floor slab 15.
[0026] Working principle: First, start the vent breather 6 to extract the air in the interlayer material pipe 8. Determine whether the material in the interlayer material pipe 8 is less than the installation position of the level sensor 9 through the level sensor 9. After meeting the requirement, transmit a signal indicating that feeding is possible to the rotary clamping cylinder 13. After receiving the signal, the rotary clamping cylinder 13 opens the horizontally moving cover 2. Then, place the discharging drum 1 filled with material on the drum storage rack 5. The scale 7 starts to weigh the discharging drum 1, measure the amount of material in the discharging drum 1, and then count and store it. After that, open the valve 1 4 through the valve opening mechanism 3 for feeding. During the feeding process, the measurement of the scale 7 gradually returns to zero. When the measurement is zero, the scale 7 transmits a signal to the valve opening mechanism 3 to close the valve 1 4 and remove the discharging drum 1. At the same time, close the horizontally moving cover 2. After the conveyed material falls into the interlayer material pipe 8 through the valve 1 4, the interlayer material pipe 8 makes the material pass through the second-floor floor slab 15 and fall to the valve 2 10. Then, open the valve 2 10 to make the material fall into the receiving bucket 12 through the discharging flexible connection 11 to complete the feeding. When the material in the interlayer material pipe 8 is less than the level sensor 9, re-feeding can be carried out, and so on in a cycle to complete the whole process.
[0027] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art to which it pertains, various changes can be made without departing from the gist of the present invention.
Claims
1. A closed interlayer automatic feeding device, characterized in that: include: A barrel storage rack (5), wherein a discharge barrel (1) is fixedly connected to the upper surface of the barrel storage rack (5), a valve opening mechanism (3) is provided on the upper bottom wall of the barrel storage rack (5), a valve 1 (4) is fixedly connected to the output end of the valve opening mechanism (3), a rotary clamping cylinder (13) is provided on the upper bottom wall of the barrel storage rack (5), a translationally movable opening cover (2) is fixedly connected to the output end of the rotary clamping cylinder (13), and a scale (7) is fixedly connected to the lower surface of the barrel storage rack (5); One end of the valve one (4) is provided with a venting breather (6), the end of the venting breather (6) away from the valve one (4) is fixedly connected to an interlayer material pipe (8), the side inner wall of the interlayer material pipe (8) is fixedly connected to a material level sensor (9), the end of the interlayer material pipe (8) away from the valve one (4) is fixedly connected to the valve two (10), the end of the valve two (10) away from the interlayer material pipe (8) is fixedly connected to a discharge flexible joint (11), and the end of the discharge flexible joint (11) away from the valve two (10) is fixedly connected to a material receiving bucket (12).
2. The interlayer closed automatic feeding device according to claim 1 is characterized in that: There are two scales (7) which are symmetrically distributed, and the scales (7) are electrically connected to the valve opening mechanism (3).
3. The interlayer closed automatic feeding device according to claim 1 is characterized in that: A nylon stopper (14) is fixedly connected to the interior of the barrel storage rack (5), and an air source interface is formed between the nylon stopper (14) and the barrel storage rack (5).
4. The interlayer closed automatic feeding device according to claim 1 is characterized in that: The rotary clamping cylinder (13) is electrically connected to the material level sensor (9), and the translational opening cover (2) is located between valve 1 (4) and the venting breather (6) during operation.
5. The interlayer closed automatic feeding device according to claim 1 is characterized in that: The valve 1 (4) is located between the discharge barrel (1) and the venting respirator (6), and the valve 2 (10) is located between the interlayer material pipe (8) and the discharge flexible joint (11).
6. The interlayer closed automatic feeding device according to claim 1 is characterized in that: A fixed flange is fixedly connected between the venting respirator (6) and the interlayer material pipe (8), and the upper surface of the venting respirator (6) is fixedly connected to the barrel storage rack (5).
7. The interlayer closed automatic feeding device according to claim 1 is characterized in that: One end of the scale (7) away from the barrel storage rack (5) is fixedly connected to the second floor slab (15), and one end of the interlayer material pipe (8) away from the venting respirator (6) passes through the upper surface of the second floor slab (15) and extends to the lower surface of the second floor slab (15).
Citation Information
Patent Citations
Interlayer feeding device
CN209209975U