Transmission mechanism of large workpiece durometer

Abstract

The utility model discloses a transmission mechanism of a large workpiece durometer. The transmission mechanism comprises a base; the portal frame is arranged at the top of the base; the lifting mechanism is connected with the portal frame and provides driving force for Z-axis movement; the cross beam is connected with the output end of the lifting mechanism and is driven by the lifting mechanism to ascend and descend; the first moving mechanism is connected with the cross beam and provides driving force for Y-axis movement; the mounting seat is connected with the output end of the first moving mechanism; the moving platform is arranged on the base in a guiding and sliding manner; the second moving mechanism is connected with the base and the moving platform and drives the moving platform to move on the base along the X axis. The three-dimensional motion control mechanism ensures that the durometer can comprehensively and accurately detect each part of a large-sized workpiece, and meets the requirement of a complex workpiece on the aspect of hardness detection.

Description

Technical Field

[0001] The utility model relates to the technical field of hardness testers, and particularly relates to a transmission mechanism of a hardness tester for large workpieces. Background Art

[0002] When performing hardness detection on large workpieces, due to the huge volume of the workpieces and the difficulty in moving them when they are fixed in position, traditional small hardness testers are difficult to meet the detection requirements. Therefore, it is particularly important to design a special transmission mechanism for hardness testers for large workpieces. Summary of the Invention

[0003] According to an embodiment of the present utility model, there is provided a transmission mechanism of a hardness tester for large workpieces, including:

[0004] A base;

[0005] A gantry, which is arranged on the top of the base;

[0006] A lifting mechanism, which is connected to the gantry and provides the driving force for Z-axis movement;

[0007] A cross beam, which is arranged and connected to the output end of the lifting mechanism and is lifted under the drive of the lifting mechanism;

[0008] A first moving mechanism, which is connected to the cross beam and provides the driving force for Y-axis movement;

[0009] A mounting seat, which is connected to the output end of the first moving mechanism;

[0010] A moving platform, which is arranged on the base in a guiding and sliding manner;

[0011] A second moving mechanism, which is connected to the base and the moving platform and drives the moving platform to move along the X-axis on the base.

[0012] Further, the lifting mechanism includes:

[0013] A pair of first placement grooves, which are opened on both sides of the gantry;

[0014] A placement cavity, which is opened on the top of the gantry;

[0015] A pair of first lead screws, which are respectively rotatably connected in the pair of first placement grooves and both penetrate through the pair of first placement grooves and extend into the placement cavity. The pair of first lead screws are assembled on both sides of the cross beam;

[0016] A pair of first slide rails, which are respectively arranged in the pair of first placement grooves. The pair of first slide rails are assembled on both sides of the cross beam for guiding;

[0017] The first belt transmission mechanism is located in the storage cavity. The driving pulley and the driven pulley of the first belt transmission mechanism are respectively sleeved on a pair of first lead screws.

[0018] The first motor is located in the storage cavity. The output end of the first motor is connected to the driving pulley of the first belt transmission mechanism.

[0019] Furthermore, the lifting mechanism further includes: a pair of first dust covers, and the pair of first dust covers respectively cover a pair of first placement grooves.

[0020] Furthermore, the first moving mechanism includes:

[0021] The second placement groove is opened on the cross beam;

[0022] The second lead screw is rotatably connected in the second placement groove, and the second lead screw is assembled on the mounting seat;

[0023] The second slide rail is arranged in the second placement groove, and the second slide rail is assembled on the mounting seat;

[0024] The second motor is arranged in the second placement groove;

[0025] The second belt transmission mechanism, the driving pulley of the second belt transmission mechanism is connected to the output end of the second motor, and the driven pulley of the second belt transmission mechanism is connected to one end of the second lead screw.

[0026] Furthermore, the first moving mechanism further includes: a second dust cover, and the second dust cover covers the second placement groove.

[0027] Furthermore, the second moving mechanism includes:

[0028] The third lead screw is rotatably connected to the base;

[0029] The third motor, the output end of the third motor is connected to one end of the third lead screw;

[0030] The transmission block is sleeved on the third lead screw and is connected to the bottom of the moving platform.

[0031] Furthermore, the second moving mechanism further includes: a third dust cover, and the third dust cover covers the top of the base.

[0032] Furthermore, it further includes: a shock pad, and the shock pad is arranged at the bottom of the base.

[0033] Furthermore, a fixture for fixing the workpiece is provided on the moving platform.

[0034] Furthermore, it further includes: a PLC control panel, and the PLC control panel is connected to the gantry.

[0035] According to the transmission mechanism of a hardness tester for large workpieces in an embodiment of the present utility model, the hardness tester is firmly installed on a special mounting base. This mounting base not only provides stable support for the hardness tester but also integrates a lifting structure and a first moving mechanism, enabling the hardness tester to move precisely along the vertical direction (Z-axis) and the horizontal transverse direction (Y-axis).

[0036] Meanwhile, the large workpiece is firmly fixed on another moving platform. This moving platform is driven by a second moving mechanism and is specifically responsible for moving the workpiece along the horizontal longitudinal direction (X-axis). Through such a design, we have constructed a motion system in a three-dimensional space that can flexibly adjust the relative position between the hardness tester and the workpiece.

[0037] During the detection process, first, the height of the hardness tester on the Z-axis is precisely adjusted through the lifting structure to ensure that it can accurately contact the surface to be measured of the workpiece. Subsequently, the first moving mechanism is used to move the hardness tester in the Y-axis direction to achieve the detection of different transverse positions of the workpiece. At the same time, the second moving mechanism drives the workpiece to move in the X-axis direction, enabling the hardness tester to cover the entire detection area of the workpiece.

[0038] This three-dimensional motion control mechanism ensures that the hardness tester can comprehensively and accurately detect all parts of the large workpiece, meeting the requirements for hardness detection of complex workpieces. The entire detection process is highly automated, improving the detection efficiency and accuracy, and at the same time reducing the labor intensity of the operator.

[0039] It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. Brief Description of the Drawings

[0040] Figure 1 It is a front view structural schematic diagram of a transmission mechanism of a hardness tester for large workpieces according to an embodiment of the present utility model.

[0041] Figure 2 It is a side view structural schematic diagram of a transmission mechanism of a hardness tester for large workpieces according to an embodiment of the present utility model.

[0042] Figure 3 It is a top view structural schematic diagram of a transmission mechanism of a hardness tester for large workpieces according to an embodiment of the present utility model. Detailed Description of the Embodiment

[0043] The following will further elaborate on the present utility model by describing in detail the preferred embodiments of the present utility model in conjunction with the drawings.

[0044] First, it will be combined with Figures 1 - 3Describe a transmission mechanism of a hardness tester for large workpieces according to an embodiment of the present utility model, which is used for hardness testing of large workpieces and has a wide range of application scenarios.

[0045] As Figures 1 - 3 shown, a transmission mechanism of a hardness tester for large workpieces according to an embodiment of the present utility model includes a base 1, a gantry 2, a lifting mechanism, a cross beam 4, a first moving mechanism, a mounting seat 6, a moving platform 7, and a second moving mechanism.

[0046] Specifically, as Figures 1 - 3 shown, the gantry 2 is arranged on the top of the base 1.

[0047] Specifically, as Figures 1 - 3 shown, the lifting mechanism is connected to the gantry 2 and provides the driving force for the Z-axis movement. The lifting mechanism includes: a pair of first placement grooves 31, a placement cavity 32, a pair of first lead screws 33, a pair of first slide rails 34, a first belt drive mechanism 35, and a first motor 36. A pair of first placement grooves 31 are opened on both sides of the gantry 2; the placement cavity 32 is opened on the top of the gantry 2; a pair of first lead screws 33 are respectively rotatably connected in a pair of first placement grooves 31 and both penetrate through the pair of first placement grooves 31 and extend into the placement cavity 32. A pair of first lead screws 33 are assembled on both sides of the cross beam 4. When the first lead screws 33 rotate, the cross beam 4 is driven to move; a pair of first slide rails 34 are respectively arranged in a pair of first placement grooves 31, and a pair of first slide rails 34 are assembled on both sides of the cross beam 4 for guiding to ensure the stable movement of the cross beam 4; the first belt drive mechanism 35 is located in the placement cavity 32, and the driving wheel and the driven wheel of the first belt drive mechanism 35 are respectively sleeved on a pair of first lead screws 33; the first motor 36 is located in the placement cavity 32, and the output end of the first motor 36 is connected to the driving wheel of the first belt drive mechanism 35. By controlling the operation of the first motor 36, the power is transmitted to a pair of first lead screws 33 by the first belt drive mechanism 35, thereby driving the cross beam 4 to move along the Z-axis.

[0048] Furthermore, as Figure 1 described, the lifting mechanism further includes: a pair of first dust covers 37, and a pair of first dust covers 37 respectively cover a pair of first placement grooves 31 to play a role in dust prevention.

[0049] Specifically, as Figures 1 - 3 shown, the cross beam 4 is arranged to be connected to the output end of the lifting mechanism and is lifted under the drive of the lifting mechanism.

[0050] Specifically, as Figures 1 - 3As shown in the figure, the first moving mechanism is connected to the cross beam 4 to provide the driving force for Y-axis movement. The first moving mechanism includes: a second placement groove 51, a second lead screw 52, a second slide rail 53, a second motor 54, and a second belt drive mechanism 55. The second placement groove 51 is opened on the cross beam 4; the second lead screw 52 is rotatably connected in the second placement groove 51, and the second lead screw 52 is assembled on the mounting seat 6. When the second lead screw 52 rotates, it can drive the mounting seat 6 to move; the second slide rail 53 is arranged in the second placement groove 51, and the second slide rail 53 is assembled on the mounting seat 6 for guiding to ensure the stability of the mounting seat 6 during movement; the second motor 54 is arranged in the second placement groove 51; the driving wheel of the second belt drive mechanism 55 is connected to the output end of the second motor 54, and the driven wheel of the second belt drive mechanism 55 is connected to one end of the second lead screw 52. By controlling the operation of the second motor 54, the power can be transmitted to the second lead screw 52 by the second belt drive mechanism 55, so that the mounting seat 6 moves along the Y-axis.

[0051] Furthermore, as Figure 1 shown in the figure, the first moving mechanism further includes: a second dust cover 56, and the second dust cover 56 covers the second placement groove 51 for dust prevention.

[0052] Specifically, as Figures 1 - 3 shown in the figure, the mounting seat 6 is connected to the output end of the first moving mechanism, and the mounting seat 6 is used to fix the hardness tester.

[0053] Specifically, as Figures 1 - 3 shown in the figure, the moving platform 7 is guidingly and slidably arranged on the base 1.

[0054] Specifically, as Figures 1 - 3 shown in the figure, the second moving mechanism is connected to the base 1 and the moving platform 7 to drive the moving platform 7 to move along the X-axis on the base 1. The second moving mechanism includes: a third lead screw 81, a third motor 82, and a transmission block 83. The third lead screw 81 is rotatably connected to the base 1; the output end of the third motor 82 is connected to one end of the third lead screw 81; the transmission block 83 is sleeved on the third lead screw 81 and is connected to the bottom of the moving platform 7. By controlling the operation of the third motor 82, the third lead screw 81 can be driven to rotate, thereby driving the transmission block 83 to move, and further driving the moving platform 7 to move along the X-axis.

[0055] Furthermore, as Figure 3 shown in the figure, the second moving mechanism further includes: a third dust cover 84, and the third dust cover 84 covers the top of the base 1 for dust prevention.

[0056] Furthermore, as Figure 1 shown in the figure, a transmission mechanism of a large workpiece hardness tester according to an embodiment of the present invention further includes: a shock pad 91, and the shock pad 91 is arranged at the bottom of the base 1.

[0057] Further, as Figure 1 shown, a fixture 92 for fixing the workpiece is provided on the mobile platform 7 to ensure the stability of the workpiece placement.

[0058] Further, as Figure 1 shown, the transmission mechanism of a large workpiece hardness tester according to an embodiment of the present invention further includes: a PLC control panel 93, and the PLC control panel 93 is connected to the gantry 2.

[0059] Tooling principle:

[0060] Fix the hardness tester on the mounting base 6, place the workpiece to be detected on the mobile platform 7, and fix it through the fixture 92. Then, according to the detection requirements, control the operation of the first motor 36, the second motor 54, and the third motor 82, so that the hardness tester and the workpiece move to the specified position for detection at the specified point.

[0061] As above, with reference to Figures 1 - 3 described is the transmission mechanism of a large workpiece hardness tester according to an embodiment of the present invention, which stably mounts the hardness tester on a special mounting base 6. This mounting base 6 not only provides stable support for the hardness tester, but also integrates a lifting structure and a first moving mechanism, enabling the hardness tester to move precisely along the vertical direction (Z-axis) and the horizontal transverse direction (Y-axis).

[0062] At the same time, the large workpiece is firmly fixed on another mobile platform 7. The mobile platform 7 is driven by a second moving mechanism and is specifically responsible for moving the workpiece along the horizontal longitudinal direction (X-axis). Through such a design, a motion system in a three-dimensional space is constructed, which can flexibly adjust the relative position between the hardness tester and the workpiece.

[0063] During the detection process, first, precisely adjust the height of the hardness tester on the Z-axis through the lifting structure to ensure that it can accurately contact the surface to be measured of the workpiece. Subsequently, use the first moving mechanism to move the hardness tester in the Y-axis direction to achieve the detection of different transverse positions of the workpiece. At the same time, the second moving mechanism drives the workpiece to move in the X-axis direction, enabling the hardness tester to cover the entire detection area of the workpiece.

[0064] This three-dimensional motion control mechanism ensures that the hardness tester can comprehensively and accurately detect all parts of the large workpiece, meeting the requirements for hardness detection of complex workpieces. The entire detection process is highly automated, improving the detection efficiency and accuracy, and at the same time reducing the labor intensity of the operator.

[0065] It should be noted that in this specification, the terms "include", "comprise" or any other variation thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0066] Although the content of the present utility model has been described in detail through the above preferred embodiments, it should be recognized that the above description should not be construed as a limitation of the present utility model. After those skilled in the art have read the above content, various modifications and alternatives to the present utility model will be obvious. Therefore, the protection scope of the present utility model should be defined by the appended claims.

Claims

1. A transmission mechanism for a large workpiece hardness tester, characterized in that: Include: Base; A gantry, the gantry being arranged on the top of the base; A lifting mechanism, the lifting mechanism is connected to the gantry and provides a driving force for Z-axis movement; A crossbeam, wherein the crossbeam is connected to the output end of the lifting mechanism and is lifted and lowered under the drive of the lifting mechanism; A first moving mechanism, the first moving mechanism is connected to the crossbeam and provides a driving force for Y-axis movement; A mounting seat connected to an output end of the first moving mechanism; A mobile platform, wherein the mobile platform is arranged on the base in a guided sliding manner; The second moving mechanism is connected with the base and the moving platform, and drives the moving platform to move along the X-axis on the base.

2. The transmission mechanism of the large workpiece hardness tester according to claim 1, characterized in that: The lifting mechanism comprises: A pair of first placement slots, the pair of first placement slots being arranged on both sides of the gantry; A storage cavity, the storage cavity is opened on the top of the gantry; A pair of first screw rods, the pair of first screw rods are respectively rotatably connected in the pair of first placement grooves, and both penetrate the pair of first placement grooves and extend into the storage cavity, and the pair of first screw rods are assembled on both sides of the crossbeam; A pair of first slide rails, the pair of first slide rails are respectively arranged in the pair of first placement grooves, and the pair of first slide rails are assembled on both sides of the crossbeam for guiding; a first belt transmission mechanism, the first belt transmission mechanism is located in the storage cavity, and a driving wheel and a driven wheel of the first belt transmission mechanism are respectively sleeved on the pair of first screw rods; A first motor is located in the storage cavity, and an output end of the first motor is connected to a driving wheel of the first belt transmission mechanism.

3. The transmission mechanism of the large workpiece hardness tester as claimed in claim 2, characterized in that: The lifting mechanism further comprises: a pair of first dust covers, and the pair of first dust covers are respectively covered on the pair of first placement grooves.

4. The transmission mechanism of the large workpiece hardness tester according to claim 1, characterized in that: The first moving mechanism comprises: a second placement groove, wherein the second placement groove is arranged on the crossbeam; a second screw rod, the second screw rod being rotatably connected in the second placement groove, and the second screw rod being assembled on the mounting seat; a second slide rail, the second slide rail being disposed in the second placement groove and being assembled on the mounting seat; a second motor, the second motor being disposed in the second placement slot; A second belt transmission mechanism, wherein a driving wheel of the second belt transmission mechanism is connected to an output end of the second motor, and a driven wheel of the second belt transmission mechanism is connected to one end of the second screw rod.

5. The transmission mechanism of the large workpiece hardness tester as claimed in claim 4, characterized in that: The first moving mechanism further includes: a second dust cover, and the second dust cover is covered on the second placement groove.

6. The transmission mechanism of the large workpiece hardness tester according to claim 1, characterized in that: The second moving mechanism comprises: a third screw rod, the third screw rod being rotatably connected to the base; A third motor, wherein an output end of the third motor is connected to one end of the third screw rod; A transmission block is sleeved on the third screw rod and connected to the bottom of the mobile platform.

7. The transmission mechanism of the large workpiece hardness tester as claimed in claim 6, characterized in that: The second moving mechanism further includes: a third dust cover, and the third dust cover is covered on the top of the base.

8. The transmission mechanism of the large workpiece hardness tester as claimed in claim 1, characterized in that: It also includes a shock-absorbing pad, which is arranged at the bottom of the base.

9. The transmission mechanism of the large workpiece hardness tester according to claim 1, characterized in that: The movable platform is provided with a fixture for fixing the workpiece.

10. The transmission mechanism of the large workpiece hardness tester according to claim 1, characterized in that: It also includes: a PLC control panel, and the PLC control panel is connected to the gantry.

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