Antiskid epoxy floor

Abstract

The utility model discloses an anti-skid epoxy floor, and relates to the technical field of building materials. The anti-skid floor comprises a base layer, a primer layer, an anti-skid layer, a middle layer and a protective layer which are sequentially stacked, the anti-skid layer is filled with anti-skid blocks, the anti-skid blocks extend to the outer side of the protective layer in a protruding mode, the periphery of the protruding face of each anti-skid block is also coated with the middle layer, and the middle layer is coated with the protective layer. The antiskid blocks are quartz sand particles or ceramic microbeads with the diameter range of 0.1 mm-1. 5 mm. According to the anti-skid floor, the quartz sand particles or the ceramic microbeads are added into the anti-skid layer to serve as the anti-skid blocks, and part of the anti-skid blocks protrude and extend out of the protective layer, so that the friction coefficient of the floor is remarkably increased, and the anti-skid performance is greatly improved; the strength and flatness of the anti-skid layer can be improved, and the structural stability and attractiveness of the whole floor system can be further improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of building materials, and particularly relates to a non-slip epoxy floor Background Art

[0002] As a high-strength, wear-resistant and beautiful floor covering material, epoxy floor has been widely used in industrial and commercial fields due to its many advantages. It is widely used in various places, such as factory workshops, parking lots, warehouses, hospitals, schools, laboratories, etc

[0003] In many application scenarios, such as humid environments, ramp roads, crowded pedestrian areas, etc., anti-slip performance is a very important consideration. Although traditional epoxy floors are beautiful and durable, they may become slippery in wet or oily environments, increasing the risk of personnel falling

[0004] Therefore, the utility model proposes a non-slip epoxy floor that is both safe and beautiful to solve the above problems, especially suitable for places that require good anti-slip performance Summary of the Utility Model

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions

[0006] The utility model provides a non-slip epoxy floor, which includes a base layer, a primer layer, a non-slip layer, an intermediate layer and a protective layer stacked in sequence. Anti-slip blocks are filled in the non-slip layer, the anti-slip blocks protrude and extend outside the protective layer, and the intermediate layer is also coated on the periphery of the protruding surface of the anti-slip blocks

[0007] The utility model is further provided that the anti-slip blocks are quartz sand particles or ceramic microspheres with a diameter range of 0.1mm - 1.5mm

[0008] The utility model is further provided that the base layer is concrete or cement mortar with a thickness of 50mm - 100mm

[0009] The primer layer is an epoxy primer with a thickness of 0.1mm - 0.3mm

[0010] The utility model is further provided that the protective layer is transparent epoxy resin with a thickness of 0.5mm - 1mm

[0011] The utility model is further provided that the thickness of the non-slip layer is 1mm - 3mm

[0012] The mass ratio of the epoxy resin in the non-slip layer to the embedded anti-slip blocks is 1:3

[0013] The present utility model is further configured such that the intermediate layer is epoxy resin with a thickness of 0.5 mm - 1 mm, which is used to increase the strength and flatness of the anti-slip layer.

[0014] The present utility model has the following beneficial effects:

[0015] 1. By adding quartz sand particles or ceramic microspheres as anti-slip blocks in the anti-slip layer and making part of the protrusions of these anti-slip blocks extend beyond the protective layer, the present utility model significantly increases the friction coefficient of the floor, thereby greatly improving the anti-slip performance. By coating a layer of epoxy resin as the intermediate layer on the anti-slip layer, it can not only increase the strength and flatness of the anti-slip layer, but also further improve the structural stability and aesthetics of the entire floor system.

[0016] 2. By using concrete or cement mortar as the base layer, the present utility model ensures that the entire floor system has a solid load-bearing capacity and provides a stable base for the subsequent coatings; applying an epoxy primer as the primer layer improves the bonding strength between the base layer and the subsequent coatings. The use of the epoxy primer can ensure that each layer is tightly bonded, prevent delamination, and improve the durability of the entire system.

[0017] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0020] Figure 2 It is a schematic diagram of the stratification of the present utility model.

[0021] Figure 3 It is a schematic diagram of the embedding of the anti-slip blocks of the present utility model.

[0022] In the drawings, the list of components represented by each reference numeral is as follows:

[0023] 1. Base layer; 2. Primer layer; 3. Anti-slip layer; 4. Intermediate layer; 5. Protective layer; 6. Anti-slip block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment

[0026] Please refer to Figures 1-3 , the present invention is a non-slip epoxy floor, which includes a base layer 1, a primer layer 2, a non-slip layer 3, an intermediate layer 4 and a protective layer 5 stacked in sequence. Anti-slip blocks 6 are filled in the non-slip layer 3. The anti-slip blocks 6 protrude and extend outside the protective layer 5, and the intermediate layer 4 is also coated on the periphery of the protruding surface of the anti-slip blocks 6.

[0027] This technical solution aims to provide an epoxy floor with good anti-slip effect and without affecting its original aesthetics. The specific descriptions of each layer are as follows:

[0028] The base layer 1 is made of concrete or cement mortar, with a thickness of 50mm - 100mm, and is used to provide stable foundation support;

[0029] The primer layer 2 is epoxy primer, with a thickness of 0.1mm - 0.3mm, and is used to improve the bonding strength between the base layer 1 and the subsequent coatings;

[0030] The non-slip layer 3 is mixed with anti-slip blocks 6. The epoxy resin in the non-slip layer 3 is a two-component epoxy resin, and the ratio of the curing agent to the resin is 1:5. The total thickness of the non-slip layer 3 is 1mm - 3mm; the anti-slip blocks 6 are preferably quartz sand particles or ceramic microspheres with a particle size of 0.1mm - 1.5mm;

[0031] To increase the strength and flatness of the non-slip layer 3, an additional layer of epoxy resin is coated on the non-slip layer 3 as the intermediate layer 4, with a thickness of about 0.5mm - 1mm; the protective layer 5 is transparent epoxy resin, with a thickness of about 0.5mm - 1mm, and is used to improve the wear resistance and chemical corrosion resistance of the entire floor system.

[0032] When constructing this floor structure, it is divided into the following steps:

[0033] 1. Treatment of the base layer 1: Grind and clean the ground to ensure a flat and dust-free surface; check whether there are cracks or other damages on the ground, and repair if necessary; apply epoxy primer to enhance the adhesion with the subsequent coatings.

[0034] II. Coating the anti-slip layer 3: Mix the two-component epoxy resin evenly according to the ratio of curing agent to resin of 1:5; Add anti-slip particles 6, such as quartz sand particles or ceramic microbeads, at 20% of the total amount of epoxy resin; Coat the mixed material evenly on the base layer 1 and use a scraper to adjust to the required thickness; Wait for the anti-slip layer 3 to cure (the curing time is usually about 24 hours according to the ambient temperature).

[0035] III. Coating the intermediate layer 4: After the anti-slip layer 3 is completely cured, coat another layer of epoxy resin as the intermediate layer 4; The coating method of the intermediate layer 4 is similar to that of the anti-slip layer 3, but no anti-slip material needs to be added.

[0036] IV. Coating the protective layer 5: Select transparent epoxy resin as the protective layer 5 to improve the overall wear resistance and chemical corrosion resistance; Use a roller or spraying tool to coat the transparent epoxy resin evenly on the top layer; Ensure that the protective layer 5 is completely cured according to the requirements of the product manual (usually 24 - 48 hours).

[0037] V. Completing the acceptance: Check whether the entire epoxy floor reaches the expected effects, including anti-slip performance, appearance quality, etc.; Provide necessary maintenance guidance to ensure long-term use effects.

[0038] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0039] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A non-slip epoxy floor, comprising a base layer (1), a primer layer (2), a non-slip layer (3), an intermediate layer (4) and a protective layer (5) stacked in sequence, characterized in that: The anti-slip layer (3) is filled with an anti-slip block (6), the anti-slip block (6) protrudes and extends to the outside of the protective layer (5), and the intermediate layer (4) is also coated on the circumference of the protruding surface of the anti-slip block (6).

2. The anti-slip epoxy floor according to claim 1, characterized in that: The anti-slip block (6) is quartz sand particles or ceramic micro beads with a diameter ranging from 0.1 mm to 1.5 mm.

3. The anti-slip epoxy floor according to claim 1, characterized in that: The base layer (1) is concrete or cement mortar with a thickness of 50 mm to 100 mm; The primer layer (2) is an epoxy primer with a thickness of 0.1 mm to 0.3 mm.

4. The anti-slip epoxy floor according to claim 1, characterized in that: The protective layer (5) is a transparent epoxy resin with a thickness of 0.5 mm to 1 mm.

5. The anti-slip epoxy floor according to claim 1, characterized in that: The anti-slip layer (3) has a thickness of 1 mm to 3 mm; The mass ratio of the epoxy resin in the anti-slip layer (3) to the embedded anti-slip block (6) is 1:

3.

6. The anti-slip epoxy floor according to claim 1, characterized in that: The intermediate layer (4) is epoxy resin and has a thickness of 0.5 mm to 1 mm, and is used to increase the strength and flatness of the anti-slip layer (3).

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