Automatic docking station assembling equipment

Abstract

The utility model provides docking station automatic assembling equipment which comprises a main machine body, an installation cavity is formed in the inner side of the main machine body, and two carrying mechanisms, two detection mechanisms, two dispensing mechanisms, an NG discharging mechanism, a feeding mechanism and a discharging runner are installed on the inner side of the installation cavity. The carrying mechanism comprises two first supporting seats fixed to the inner wall of the bottom side of the mounting cavity, sliding seats are slidably connected to the two first supporting seats, a guide rail is fixedly mounted on the top sides of the two sliding seats, and a connecting frame is slidably connected to the outer side of the guide rail. Through the cooperation of the third air cylinder and the sliding base, the guide rail and the movable frame can be driven to flexibly move in the vertical direction, through the cooperation of the installation table, the sliding block and the installation base, the starting suction cup can be driven to flexibly move, and therefore docking station parts are driven to flexibly move on the inner side of the main machine body through the pneumatic suction cup. And the labor cost when the docking station is assembled is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of docking station production, and more specifically, particularly relates to an automatic assembly device for a docking station. Background Art

[0002] A docking station is a base used to expand the functions of a laptop computer. Through interfaces and slots, it can connect a variety of external devices, such as drives, large-screen monitors, keyboards, printers, scanners, and so on.

[0003] During the production and assembly process of the docking station, usually multiple workers are responsible for different assembly processes on a production line to complete the overall assembly; during assembly, parts are usually transported by means of a conveyor belt, and it is easy for the parts to be mixed together during transportation, resulting in the need for operators to manually select them during assembly, which has a certain impact on the assembly efficiency. At the same time, there are many assembly personnel, and it is difficult to reduce labor costs. Therefore, in view of this, the existing structure and deficiencies are studied and improved to provide an automatic assembly device for a docking station, with the expectation of achieving a more practical value. Summary of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides an automatic assembly device for a docking station, which is achieved by the following specific technical means:

[0005] An automatic assembly device for a docking station includes a main body. An installation chamber is provided inside the main body. Two sets of handling mechanisms, two sets of detection mechanisms, two sets of dispensing mechanisms, an NG discharging mechanism, a feeding mechanism, and a discharging channel are installed inside the installation chamber. The handling mechanism includes two sets of support seats one fixed on the bottom inner wall of the installation chamber. Two sliding seats are slidably connected to the two sets of support seats one. A guide rail is fixedly installed on the top sides of the two sliding seats. A connecting frame is slidably connected to the outside of the guide rail. Multiple sets of grasping mechanisms are equidistantly installed on the connecting frame.

[0006] Further, a cylinder three is fixedly installed on the bottom inner wall of the installation chamber. The output end of the cylinder three is fixedly connected to one side of the sliding seat. Two sets of support seats two are fixedly installed on the bottom inner wall of the installation chamber. A linear module is fixedly installed on one side of the two sets of support seats two. A slide table one is fixedly installed on the slide of the linear module. A waist-shaped groove is provided on the slide table one. A sliding rod is slidably connected to the inside of the waist-shaped groove. One end of the sliding rod passes through the waist-shaped groove and is fixedly installed with a connecting plate. The bottom side of the connecting plate is fixedly connected to the top side of the connecting frame.

[0007] Further, the grasping mechanism includes a mounting table fixedly installed on the top side of the connecting frame. One end of the mounting table is fixedly installed with a sliding block through a fastener. One side of the sliding block is fixedly installed with a mounting seat, and two pneumatic suction cups are fixedly installed on the bottom side of the mounting seat.

[0008] Further, a feeding port and a discharging port are respectively arranged on both sides of the main body. The feeding mechanism is installed on one side close to the feeding port. The discharging flow channel is installed inside the discharging port, and one end of the discharging flow channel is located inside the installation chamber, and the other end of the discharging flow channel is located outside the installation chamber.

[0009] Further, the detection mechanism includes two vertically arranged support seats three. The bottom sides of the two support seats three are fixedly connected to the bottom side of the inner wall of the installation chamber, and one side of the two support seats three is located on one side of the connecting frame. Guide rails are fixedly installed on the top sides of the two support seats three, and a fixed carrier one is slidably connected to the top sides of the two guide rails. Cylinders two are fixedly installed on one side of the two support seats three, and the output ends of the two cylinders two are respectively fixedly connected to one side of the two fixed carriers one; Two support seats four are fixedly installed on the bottom inner wall of the installation chamber, and a sliding table cylinder one is fixedly installed on the top sides of the two support seats four. Two detection interfaces are fixedly installed on the sliders of the two sliding table cylinders one corresponding to the two fixed carriers one respectively.

[0010] Further, the NG discharging mechanism includes a support seat five installed on the bottom side of the inner wall of the installation chamber. A sliding table cylinder two is fixedly installed on the top side of the support seat five. A fixed carrier two is fixedly installed on the slider of the sliding table cylinder two corresponding to one of the grasping mechanisms. A discharging box one is installed on one side of the support seat five corresponding to the fixed carrier two. The bottom end of the discharging box one is slidably connected to the bottom side of the inner wall of the installation chamber; A discharging box two is fixedly installed on the bottom side of the inner wall of the installation chamber. Two connecting seats are fixedly installed on one side of the discharging box two. One side of one of the connecting seats is rotatably connected to a cylinder one. The output end of the cylinder one is rotatably connected to a turning seat corresponding to the discharging flow channel. A guide plate is rotatably connected to the inside of the two connecting seats. One side of the turning seat is fixedly connected to one side of the guide plate.

[0011] Further, the feeding mechanism includes a support seat six fixedly installed on the bottom side of the inner wall of the installation chamber. A rotary cylinder is fixedly installed on the top side of the support seat six. A feeding plate is fixedly installed on the top side of the turntable of the rotary cylinder. Fixed carriers three are fixedly installed on the top sides of both ends of the feeding plate corresponding to the feeding port and the grasping mechanism respectively.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] Through the cooperation of the air cylinder three and the sliding seat, the present utility model can drive the flexible movement in the vertical direction of the guide rail and the moving frame. Through the cooperation of the linear module, the sliding table and the connecting plate, the present utility model can drive the flexible movement in the horizontal direction of the connecting plate on the guide rail. Through the cooperation of the mounting table, the sliding block and the mounting seat, the present utility model can realize the flexible movement of driving the starting suction cup, so as to realize the flexible movement of driving the docking station parts inside the main body by the pneumatic suction cup, and drive the docking station parts to automatically move to the detection mechanism, the dispensing mechanism, the NG discharging mechanism and the discharging channel for automatic assembly, reduce the labor cost during the assembly of the docking station, and the handling is orderly, increasing the handling efficiency. Description of the Drawings

[0014] Figure 1 is the schematic diagram of the overall structure of the present utility model.

[0015] Figure 2 is the schematic diagram of the internal structure of the installation chamber of the present utility model.

[0016] Figure 3 is the schematic diagram of the handling mechanism of the present utility model Figure 1 .

[0017] Figure 4 is the schematic diagram of the handling mechanism of the present utility model Figure 2 .

[0018] Figure 5 is the schematic diagram of the grasping mechanism of the present utility model.

[0019] Figure 6 is the schematic diagram of the detection mechanism of the present utility model Figure 1 .

[0020] Figure 7 is the schematic diagram of the detection structure of the present utility model Figure 2 .

[0021] Figure 8 is the schematic diagram of the feeding mechanism of the present utility model

[0022] Figure 9 is the schematic diagram of the discharging box two of the present utility model

[0023] Figure 10 is the schematic diagram of the discharging box two of the present utility model

[0024] In the figure, the corresponding relationship between the component names and the drawing numbers is:

[0025] 1. Main body; 2. Handling mechanism; 3. Detection mechanism; 4. Dispensing mechanism; 5. NG discharging mechanism; 6. Loading mechanism; 7. Discharge channel; 201. First support seat; 202. Sliding seat; 203. Guide rail; 204. Connecting frame; 205. Installation table; 206. Sliding block; 207. Third cylinder; 208. Installation seat; 209. Pneumatic suction cup; 210. Linear module; 211. First sliding table; 212. Connecting plate; 213. Second support seat; 301. Third support seat; 302. First fixed carrier; 303. Second cylinder; 304. Fourth support seat; 305. First sliding table cylinder; 306. Detection interface; 501. Fifth support seat; 502. Second sliding table cylinder; 503. Second fixed carrier; 504. First discharge box; 505. Second discharge box; 506. First cylinder; 507. Guide plate; 508. Flipping seat; 601. Sixth support seat; 602. Rotary cylinder; 603. Feeding plate; 604. Third fixed carrier. Detailed implementation mode

[0026] The following further describes in detail the implementation mode of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0027] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment

[0029] As shown in the attached Figure 1 to the attached Figure 10 figures:

[0030] The utility model provides an expansion dock automatic assembly device, which includes a main body 1. An installation chamber is arranged inside the main body 1. Two groups of handling mechanisms 2, two groups of detection mechanisms 3, two groups of dispensing mechanisms 4, an NG discharging mechanism 5, a feeding mechanism 6, and a discharging flow channel 7 are installed inside the installation chamber. The handling mechanism 2 includes two groups of first support seats 201 fixed on the inner bottom wall of the installation chamber. Two sliding seats 202 are slidably connected to the two groups of first support seats 201. A guide rail 203 is fixedly installed on the top sides of the two sliding seats 202. A connecting frame 204 is slidably connected to the outer side of the guide rail 203. A plurality of grasping mechanisms are equidistantly installed on the connecting frame 204.

[0031] Among them, a third cylinder 207 is fixedly installed on the inner bottom wall of the installation chamber. The output end of the third cylinder 207 is fixedly connected to one side of the sliding seat 202. Two groups of second support seats 213 are fixedly installed on the inner bottom wall of the installation chamber. A linear module 210 is fixedly installed on one side of the two groups of second support seats 213. A first sliding table 211 is fixedly installed on the sliding seat of the linear module 210. A kidney-shaped groove is arranged on the first sliding table 211. A sliding rod is slidably connected to the inner side of the kidney-shaped groove. One end of the sliding rod passes through the kidney-shaped groove and is fixedly installed with a connecting plate 212. The bottom side of the connecting plate 212 is fixedly connected to the top side of the connecting frame 204., which can drive the connecting frame 204 to automatically move flexibly on the guide rail 203.

[0032] Among them, the grasping mechanism includes an installation table 205 fixedly installed on the top side of the connecting frame 204. One end of the installation table 205 is fixedly installed with a sliding block 206 through a fastener. An installation seat 208 is fixedly installed on one side of the sliding block 206. Two pneumatic suction cups 209 are fixedly installed on the bottom side of the installation seat 208, which can realize the flexible movement of the expansion dock parts driven by the pneumatic suction cups 209.

[0033] Among them, a feeding port and a discharging port are respectively arranged on both sides of the main body 1. The feeding mechanism 6 is installed on the side close to the feeding port. The discharging flow channel 7 is installed inside the discharging port and one end of the discharging flow channel 7 is located inside the installation chamber, and the other end of the discharging flow channel 7 is located outside the installation chamber.

[0034] Among them, the detection mechanism 3 includes two sets of vertically arranged third support seats 301. The bottom sides of the two sets of third support seats 301 are fixedly connected to the bottom side of the inner wall of the installation chamber. And one side of each of the two sets of third support seats 301 is located on one side of the connecting frame 204. Fixed guide rails are fixedly installed on the top sides of the two sets of third support seats 301. And a first fixed carrier 302 is slidably connected to the top sides of the two sets of guide rails. The detection speed is increased by the two first fixed carriers 302. Air cylinders two 303 are fixedly installed on one side of each of the two sets of third support seats 301. The output ends of the two air cylinders two 303 are respectively fixedly connected to one side of the two first fixed carriers 302; Two sets of fourth support seats 304 are fixedly installed on the bottom side inner wall of the installation chamber. Two first slide table air cylinders 305 are fixedly installed on the top sides of the two sets of fourth support seats 304. Two detection interfaces 306 are fixedly installed on the sliders of the two first slide table air cylinders 305 corresponding to the two first fixed carriers 302 respectively, which can drive the detection interfaces 306 to move automatically and connect with the docking station parts.

[0035] Among them, the NG discharging mechanism 5 includes a fifth support seat 501 installed on the bottom side of the inner wall of the installation chamber. A second slide table air cylinder 502 is fixedly installed on the top side of the fifth support seat 501. A second fixed carrier 503 is fixedly installed on the slider of the second slide table air cylinder 502 corresponding to one of the grasping mechanisms. A first discharge box 504 is installed on one side of the fifth support seat 501 corresponding to the second fixed carrier 503. The bottom end of the first discharge box 504 is slidably connected to the bottom side of the inner wall of the installation chamber. When an unqualified docking station part moves to the position of the first discharge box 504, the second slide table air cylinder 502 does not move. When the grasping mechanism releases the unqualified docking station part, the docking station part drops into the first discharge box 504. When the docking station part is detected as qualified, the second slide table air cylinder 502 drives the second fixed carrier 503 to move to the top side of the first discharge box 504 and carries the docking station part on the second fixed carrier 503 for another grasping mechanism to grasp and move the docking station part; A second discharge box 505 is fixedly installed on the bottom side inner wall of the installation chamber. Two connecting seats are fixedly installed on one side of the second discharge box 505. A first air cylinder 506 is rotatably connected to one side of one of the connecting seats. The output end of the first air cylinder 506 is rotatably connected to a flipping seat 508 corresponding to the discharge flow channel 7. A guide plate 507 is rotatably connected to the inside of the two connecting seats. One side of the flipping seat 508 is fixedly connected to one side of the guide plate 507. When an unqualified docking station part moves to the position of the second discharge box 505, the first air cylinder 506 extends and drives the guide plate 507 to rotate to the outside of the second discharge box 505, so that the docking station part falls into the second discharge box 505. When the docking station part is detected as qualified, the first air cylinder 506 does not operate, so that the docking station part falls into the guide plate 507 and moves into the discharge flow channel 7. It can realize the discharging of unqualified docking station parts and increase the yield rate of the produced docking stations.

[0036] Among them, the feeding mechanism 6 includes a support base six 601 fixedly installed on the bottom side of the inner wall of the installation chamber. A rotary cylinder 602 is fixedly installed on the top side of the support base six 601. A feeding plate 603 is fixedly installed on the top side of the turntable of the rotary cylinder 602. Fixed carriers three 604 are fixedly installed on the top sides of both ends of the feeding plate 603 corresponding to the feeding port and the grasping mechanism, facilitating the operator to supply materials into the main body 1.

[0037] Working principle of this embodiment: When assembling the docking station, first, the electrical components in the product are externally connected to a power supply, an air pump, and a control unit. The docking station parts are placed on the fixed carrier three 604 close to the feeding port. The rotary cylinder 602 drives the feeding plate 603 to rotate, so that the fixed carrier three 604 equipped with the docking station parts moves to one side of the connecting frame 204. The connecting frame 204 and the grasping mechanism are driven to move by the mounting table 205 and the linear module 210, and the docking station parts are grasped by the pneumatic suction cup 209. The docking station parts are moved to the dispensing mechanism 4 for dispensing. After dispensing, the docking station parts are moved to the first group of detection mechanisms 3 for detection again. At this time, after one group of cylinders two 303 drive the fixed carrier one 302 to move to a suitable position, the grasping mechanism moves the docking station parts to the fixed carrier one 302. The cylinder two 303 drives the fixed carrier one 302 to reset. The sliding table cylinder one 305 drives the detection interface 306 to move and detect the docking station parts. After detection, the cylinder two 303 moves the fixed carrier one 302 and the docking station parts to a suitable position, and then the handling mechanism 2 moves to the discharge box one 504. The two groups of cylinders two 303 drive the fixed carrier one 302 to move alternately, so as to accelerate the detection speed. When there are unqualified docking station parts moving to the discharge box one 504, the sliding table cylinder two 502 does not operate. When the grasping mechanism releases the unqualified docking station parts, the docking station parts fall into the discharge box one 504. When the docking station parts are detected as qualified, the sliding table cylinder two 502 drives the fixed carrier two 503 to move to the top side of the discharge box one 504 and carry the docking station parts on the fixed carrier two 503 for another group of grasping mechanisms to grasp and move the docking station parts. The handling mechanism 2 transports the docking station parts to the other side of the discharge box one 504 for the next step of dispensing and assembly. After assembly, the docking station parts are moved to another group of detection mechanisms 3 by the handling mechanism 2 for detection again. When there are unqualified docking station parts moving to the discharge box two 505, the cylinder one 506 extends and drives the guide plate 507 to rotate to the outside of the discharge box two 505, so that the docking station parts fall into the discharge box two 505. When the docking station parts are detected as qualified, the cylinder one 506 does not operate, so that the docking station parts fall into the guide plate 507 and move into the discharge flow channel 7 to complete the discharging. This process is repeated to assemble the docking station parts until the production is completed.

[0038] The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present utility model and its practical applications, and to enable those of ordinary skill in the art to understand the present utility model so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. An expansion dock automatic assembly device, comprising a main body (1), an installation chamber is arranged inside the main body (1), two sets of handling mechanisms (2), two sets of detection mechanisms (3), two sets of dispensing mechanisms (4), an NG discharging mechanism (5), a feeding mechanism (6), and a discharging runner (7) are installed inside the installation chamber, and it is characterized in that: The handling mechanism (2) includes two sets of first support seats (201) fixed to the inner wall of the bottom side of the installation chamber. Two sliding seats (202) are slidably connected to the two sets of first support seats (201). A guide rail (203) is fixedly installed on the top sides of the two sliding seats (202). A connecting frame (204) is slidably connected to the outer side of the guide rail (203). Multiple sets of grasping mechanisms are equidistantly installed on the connecting frame (204).

2. The docking station automatic assembly device according to claim 1, wherein: A third cylinder (207) is fixedly installed on the inner wall of the bottom side of the installation chamber. The output end of the third cylinder (207) is fixedly connected to one side of the sliding seat (202). Two sets of second support seats (213) are fixedly installed on the inner wall of the bottom side of the installation chamber. A linear module (210) is fixedly installed on one side of the two sets of second support seats (213). A first sliding table (211) is fixedly installed on the sliding seat of the linear module (210). A waist-shaped groove is provided on the first sliding table (211). A sliding rod is slidably connected to the inner side of the waist-shaped groove. One end of the sliding rod passes through the waist-shaped groove and is fixedly installed with a connecting plate (212). The bottom side of the connecting plate (212) is fixedly connected to the top side of the connecting frame (204).

3. The docking station automatic assembly device according to claim 1, wherein: The grasping mechanism includes an installation table (205) fixedly installed on the top side of the connecting frame (204). One end of the installation table (205) is fixedly installed with a sliding block (206) through a fastener. An installation seat (208) is fixedly installed on one side of the sliding block (206). Two pneumatic suction cups (209) are fixedly installed on the bottom side of the installation seat (208).

4. The docking station automatic assembly device according to claim 1, wherein: Feeding ports and discharging ports are respectively provided on both sides of the main body (1). The feeding mechanism (6) is installed on one side close to the feeding port. The discharging flow channel (7) is installed inside the discharging port, and one end of the discharging flow channel (7) is located inside the installation chamber, and the other end of the discharging flow channel (7) is located outside the installation chamber.

5. The docking station automatic assembly device according to claim 1, wherein: The detection mechanism (3) includes two sets of third support seats (301) arranged vertically. The bottom sides of the two sets of third support seats (301) are fixedly connected to the inner wall bottom side of the installation chamber, and one side of the two sets of third support seats (301) is located on one side of the connecting frame (204). Guide rails are fixedly installed on the top sides of the two sets of third support seats (301). Two first fixed carriers (302) are slidably connected to the top sides of the two guide rails. Two second cylinders (303) are fixedly installed on one side of the two sets of third support seats (301). The output ends of the two second cylinders (303) are respectively fixedly connected to one side of the two first fixed carriers (302). Two sets of fourth support seats (304) are fixedly installed on the inner wall bottom side of the installation chamber. Two first slide cylinders (305) are fixedly installed on the top sides of the two sets of fourth support seats (304). Two detection interfaces (306) are fixedly installed on the sliders of the two first slide cylinders (305) corresponding to the two first fixed carriers (302).

6. The docking station automatic assembly device according to claim 1, wherein: The NG discharging mechanism (5) includes a fifth support base (501) installed on the bottom side of the inner wall of the installation chamber. A second sliding table cylinder (502) is fixedly installed on the top side of the fifth support base (501). A second fixed carrier (503) is fixedly installed on the slider of the second sliding table cylinder (502) corresponding to one set of the grasping mechanisms. A first discharging box (504) is installed on one side of the fifth support base (501) corresponding to the second fixed carrier (503). The bottom end of the first discharging box (504) is slidably connected to the bottom side of the inner wall of the installation chamber. A second discharging box (505) is fixedly installed on the bottom side of the inner wall of the installation chamber. Two connecting seats are fixedly installed on one side of the second discharging box (505). A first cylinder (506) is rotatably connected to one side of one of the connecting seats. A turning seat (508) is rotatably connected to the output end of the first cylinder (506) corresponding to the discharging flow channel (7). A guiding plate (507) is rotatably connected to the inside of the two connecting seats. One side of the turning seat (508) is fixedly connected to one side of the guiding plate (507).

7. The docking station automatic assembly device according to claim 1, characterized in that: The feeding mechanism (6) includes a sixth support base (601) fixedly installed on the bottom side of the inner wall of the installation chamber. A rotary cylinder (602) is fixedly installed on the top side of the sixth support base (601). A feeding plate (603) is fixedly installed on the top side of the turntable of the rotary cylinder (602). Third fixed carriers (604) are fixedly installed on the top sides of both ends of the feeding plate (603) corresponding to the feeding port and the grasping mechanisms.

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