Novel hydrogen energy source sealing ring mold with edge tearing groove

By introducing the rubber forming area and buffer zone into the seal ring mold, canceling the residual material trough, and designing the right-angle flash fracture zone, the problems of low production efficiency and low rubber utilization rate of the seal ring mold are solved, extending the mold life and reducing costs.

CN223058155UActive Publication Date: 2025-07-04ANHUI YAXINKE SEALING TECH CO LTD
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Patent Information

Application Number
CN202421868877.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-04
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During the production process, existing seal ring molds have problems such as low efficiency, low rubber utilization, and short mold life.

Method used

A new type of hydrogen energy sealing ring mold for tearing edge grooves is designed, and the rubber molding area and the rubber buffer zone are used to replace the old residual material grooves. The vertical fly edge fracture area is designed at right angles to increase strength, and the pressure balance and mold release are achieved by adjusting the pressure plate and balance cylinder.

Benefits of technology

It improves the production efficiency and pass rate of the sealing ring, increases the utilization rate of the glue, extends the mold life and reduces processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel hydrogen energy source sealing ring mould with an edge tearing groove, which relates to the technical field of sealing ring production and comprises an edge mechanism, the edge mechanism comprises a rubber material forming area for realizing rubber material forming, and a rubber material buffer area for decelerating and forming rubber in the flowing process is arranged on the side edge of the rubber material forming area. According to the sealing ring edge tearing device, the edge mechanism used for achieving edge tearing of the sealing ring is arranged, so that the side edge of the rubber material forming area is provided with the rubber material buffering area used for conducting speed reduction forming in the rubber flowing process, in the process, the rubber material buffering area and the rubber material forming area replace an original old-fashioned excess material groove, and therefore the sealing ring edge tearing effect is improved; the problem that the production efficiency is low due to the fact that an old-fashioned excess material groove needs to be subjected to independent mold stripping can be solved, meanwhile, the thickness of the sizing material buffering area is adjustable, the sizing material buffering area can enable sizing materials to be flatly laid, and therefore the qualified rate of products is increased, the utilization rate of the sizing materials is increased, the machining time is shortened, and the cost of the mold is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of seal ring production, in particular to a hydrogen energy seal ring mold with a novel trimming groove. Background Technique

[0002] Products such as rubber seal rings are widely used in various fields due to their simple structure, convenient use and maintenance. With the rapid development of the hydrogen energy field, the demand for rubber seal rings is gradually increasing. However, traditional seal ring molds often have problems such as easy adhesion of flash on products, low material utilization rate, and complex processing during the production process.

[0003] For example, when demolding, very small flash is extremely easy to adhere to the product and is extremely difficult to remove, resulting in unqualified product cleanliness; when discharging materials, the waste material groove is extremely easy to separate from the product, resulting in the need to demold the waste material in the waste material groove separately, with low efficiency; since the rubber material in the waste material groove does not belong to the product and cannot be reused, it causes serious waste of rubber material and low utilization rate; in the prior art, the processing cost of the waste material groove accounts for about one-tenth of the entire processing cycle, further affecting the production efficiency of the product; and the trimming groove of the product is an acute angle, resulting in easy tearing and mutilation of the product, easy wear of the mold, and low service life. Content of the Utility Model

[0004] The purpose of the utility model is to provide a hydrogen energy seal ring mold with a novel trimming groove.

[0005] The technical problem solved by the utility model is: to solve the problem that in the prior art, the waste material in the waste material groove needs to be demolded separately, resulting in low production efficiency of rubber seal ring products.

[0006] The utility model can be realized by the following technical solutions: a hydrogen energy seal ring mold with a novel trimming groove, including an upper mold and a lower mold. An edge mechanism for trimming the seal ring is cooperatively arranged on the upper mold and the lower mold. The edge mechanism includes a rubber material forming area for forming the rubber material. A rubber material buffer area for decelerating and forming during the rubber flow is arranged on the side of the rubber material forming area, and the thickness of the rubber material buffer area is adjustable.

[0007] A further technical improvement of the utility model lies in that: an adjusting pressing plate is arranged on the rubber material buffer area. The adjusting pressing plate is longitudinally slidably arranged inside the upper mold, and the longitudinal height of the adjusting pressing plate is adjustable.

[0008] A further technical improvement of the utility model lies in that: the adjusting pressing plate is fixedly installed on a support base, and the support base is cooperatively arranged with a support column. The support column is fixedly installed on a driving turntable, and the driving turntable is driven by a power mechanism. The driving turntable is located inside the upper mold.

[0009] A further technical improvement of the present utility model lies in that: an adjustment groove for discharging gas is provided on the adjustment pressing plate, and a balance air pipe is connected to the side of the adjustment groove.

[0010] A further technical improvement of the present utility model lies in that: a balance cylinder is fixed inside the adjustment groove, a balance pressing plate is arranged at the output end of the balance cylinder, the balance pressing plate is in a "T" shape, a limiting plate is fixed at the bottom of the adjustment groove, and the limiting plate is connected with the balance pressing plate in a matching manner.

[0011] A further technical improvement of the present utility model lies in that: a vertical flash fracture area is arranged on the side of the rubber material forming area, and in the vertical flash fracture area, the torn edge of the vertical flash fracture area is a vertical edge with a certain width.

[0012] A further technical improvement of the present utility model lies in that: a pushing platform is arranged on the adjustment pressing plate, and a demoulding assembly for separating the rubber ring from the adjustment pressing plate is arranged inside the upper die.

[0013] A further technical improvement of the present utility model lies in that: the demoulding assembly includes a separating plate, the height of the separating plate is adjustable, and the separating plate and the adjustment pressing plate cooperate.

[0014] A further technical improvement of the present utility model lies in that: the separating plate is slidably installed at the output end of the connecting rod, and the separating plate is slidably connected with the upper die. The connecting rod is rotatably installed at the end of the rotating rod, and the rotating rod is rotatably installed inside the upper die. The rotating rod cooperates with the pushing platform.

[0015] Compared with the prior art, the present utility model has the following beneficial effects:

[0016] 1. In this application, an edge mechanism for tearing the edge of the sealing ring is cooperatively arranged on the upper die and the lower die, so that a rubber material buffer area for decelerating the rubber material during the flowing process is arranged on the side of the rubber material forming area. In this process, the rubber material buffer area and the rubber material forming area replace the original old waste material groove, which can solve the problem of low production efficiency caused by the need for separate demoulding of the old waste material groove. At the same time, the thickness of the rubber material buffer area in this application is adjustable, and the rubber material buffer area can make the rubber material be laid flat, thereby improving the qualified rate of the product, increasing the utilization rate of the rubber material, shortening the processing time, and reducing the cost of the mold.

[0017] 2. In this application, by setting the fracture area of the flash in the vertical flash fracture area to a right angle, the strength of the vertical flash fracture area is increased, so that the tearing fracture point is forcibly locked between the product cavity and the vertical flash fracture area. Moreover, the increase in the strength of the vertical flash fracture area greatly improves the service life of the mold.

[0018] 3. This application uses a balance cylinder to drive a balance pressing plate to move longitudinally in the cabinet, so that the lowest end of the balance pressing plate is higher than the highest end of the limit plate, enabling the gas to be discharged from the balance air pipe, thereby achieving air pressure balance. After the glue injection is completed, the balance cylinder is used to push the balance pressing plate to move longitudinally, so that the lowest end of the balance pressing plate and the lowest end of the limit plate are balanced, thereby enabling the closing of the balance air holes and solving the formation of hole imprints in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] For the convenience of those skilled in the art to understand, the following further describes the present utility model with reference to the accompanying drawings.

[0020] Figure 1 Schematic diagram of the position of the glue buffer area of the present utility model;

[0021] Figure 2 Schematic diagram of the position of the old waste material groove area of the present utility model;

[0022] Figure 3 Schematic diagram of the structure of the adjustment pressing plate of the present utility model;

[0023] Figure 4 For the present utility model Figure 3 Partial enlarged view at position A in;

[0024] Figure 5 Schematic diagram of the structure of the demolding assembly of the present utility model.

[0025] In the figure: 1. Glue buffer area; 2. Vertical flash fracture area; 3. Glue forming area; 4. Old waste material groove area; 5. Thin flash easy-to-peel glue area; 6. Old sharp-angle flash fracture part; 7. Adjustment pressing plate; 8. Support column; 9. Driving turntable; 10. Support base; 11. Adjustment groove; 12. Balance air pipe; 13. Balance cylinder; 14. Balance pressing plate; 15. Limit plate; 16. Rotating rod; 17. Connecting rod; 18. Limit post; 19. Detaching plate; 20. Limit sliding groove; 21. Limit slider; 22. Pushing platform. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] To further elaborate on the technical means and effects adopted by the present utility model to achieve the predetermined utility model purpose, the following, in conjunction with the accompanying drawings and preferred embodiments, details the specific embodiments, structures, features, and their effects of the present utility model as follows.

[0027] Please refer to Figures 1-5As shown, a hydrogen energy sealing ring mold with a new type of trimming groove includes an upper mold and a lower mold. There is a trimming groove structure at the corresponding positions of the upper mold and the lower mold. The processing cavity of the sealing ring is formed by the upper mold and the lower mold to realize the production of the sealing ring, and the connection and blanking of the sealing ring are realized by using the trimming groove structure. Therefore, in this application, the trimming groove structure includes a vertical flash fracture zone 2, a rubber buffer zone 1, and a rubber forming zone 3. By using the above trimming groove structure, an edge trimming structure for the sealing ring is formed to replace the traditional trimming groove structure.

[0028] The traditional trimming groove structure includes an old-fashioned sharp-angle flash fracture part 6. There is an old-fashioned surplus material groove area 4 connected to the side of the old-fashioned sharp-angle flash fracture part 6 through a thin flash easy-to-strip rubber area 5. In this way, the processing cost of the old-fashioned surplus material groove area 4 accounts for one-tenth of the entire processing cycle, and the trimming groove is in a sharp state, which is very easy to cause losses when the product is torn, resulting in wear of the mold and affecting the service life of the mold. At the same time, because the surplus material groove is connected to the position of the old-fashioned surplus material groove area 4 through the thin flash easy-to-strip rubber area 5, it is necessary to perform separate mold removal when discharging the old-fashioned surplus material groove area 4, resulting in low efficiency.

[0029] To solve the above technical problems, in this application, it is realized through the trimming groove structure. Specifically, in this application, first, a rubber buffer zone 1 and a vertical flash fracture zone 2 are arranged on the side of the rubber forming zone 3. The fracture area of the flash in the vertical flash fracture zone 2 is set as a right angle, which increases the strength of the vertical flash fracture zone 2, so that the trimming fracture point is forcibly locked between the product cavity and the vertical flash fracture zone 2. And the increase in the strength of the vertical flash fracture zone 2 greatly improves the mold life.

[0030] Moreover, in this application, due to the existence of the rubber buffer zone 1, the setting of the original old-fashioned surplus material groove area 4 is cancelled, which improves the mold removal efficiency. And the rubber buffer zone 1 can make the rubber be laid flat, thereby improving the product qualification rate, the utilization rate of the rubber, shortening the processing time, and reducing the mold cost.

[0031] In this application, the flash fracture area is innovatively designed as a straight surface, thereby increasing the strength of the flash fracture area, so that the trimming fracture point is forcibly locked between the product cavity and the vertical flash fracture zone 2. And due to the increase in the strength of the vertical flash fracture zone 2, the mold life has been greatly improved. At the same time, it solves the problem of product tearing and increases the product qualification rate.

[0032] As a further embodiment of the present application, the thickness of the stock buffer zone 1 in the present application is adjustable, innovating the stock buffer zone 1 of the flash groove. The stock buffer zone 1 of the flash groove enables the rubber to slow down and form during the flowing process. Moreover, since the stock buffer zone 1 of the flash groove has a certain thickness, the phenomenon of tiny flash can be greatly reduced. And by controlling the thickness of the stock buffer zone 1, the structure of the old-fashioned surplus material groove area 4 can be replaced, the process of machining the surplus material groove can be reduced, and the utilization rate of the rubber material can be improved.

[0033] As a further embodiment of the present application, in order to control the thickness of the stock buffer zone 1, the present application is controlled by using a control mechanism. The control mechanism is located inside the upper mold to control the cavity size of the stock buffer zone 1, so that the thickness of the stock in the stock buffer zone 1 can be controlled, and thus the old-fashioned surplus material groove area 4 can be replaced, enabling the reduction of the process of machining the surplus material groove and the improvement of the utilization rate of the rubber material.

[0034] Therefore, the control mechanism includes an adjustment pressing plate 7 that can move longitudinally. The longitudinal movement of the adjustment pressing plate 7 can adjust the cavity size of the stock buffer zone 1. So the adjustment pressing plate 7 is slidably connected to the upper mold. The adjustment pressing plate 7 is installed on the support base 10, and a driving device is cooperatively arranged on the support base 10 for controlling the height of the support base 10, thereby controlling the height of the adjustment pressing plate 7 to realize the adjustment of the cavity size of the stock buffer zone 1.

[0035] Therefore, the driving device includes a driving turntable 9 and support columns 8. A driving motor is fixed inside the upper mold, and the driving motor is drivingly connected to the driving turntable 9. A plurality of groups of support columns 8 are installed on the driving turntable 9, and the support columns 8 are located below the support base 10. By driving the driving turntable 9 to rotate by the driving motor, the support base 10 is longitudinally supported by the support columns 8, thereby controlling the height of the adjustment pressing plate 7 to realize the adjustment of the cavity size of the stock buffer zone 1.

[0036] When filling the glue, air will be discharged. Common air hole discharges will form hole imprints on the glue buffer area 1, resulting in the breakage of the rubber on the glue buffer area 1 in a thinner state. Therefore, in this application, a pneumatic buffer assembly is provided on the adjusting pressing plate 7. The pneumatic buffer assembly includes an adjusting groove 11. The adjusting groove 11 is opened on the adjusting pressing plate 7. The end of the adjusting groove 11 is fixed with a limiting plate 15. A balance air pipe 12 is arranged on the side above the limiting plate 15. And a balance cylinder 13 is fixed inside the adjusting groove 11. A balance pressing plate 14 is fixed at the output end of the balance cylinder 13. The balance pressing plate 14 is slidably connected with the adjusting groove 11. And the balance pressing plate 14 is in a T shape. The lowest end of the balance pressing plate 14 cooperates with the limiting plate 15. When in use, the balance cylinder 13 is used to drive the balance pressing plate 14 to move longitudinally, so that the lowest end of the balance pressing plate 14 is higher than the highest end of the limiting plate 15, enabling the air to be discharged from the balance air pipe 12, thereby achieving pneumatic balance. When the glue injection is completed, the balance cylinder 13 is used to push the balance pressing plate 14 to move longitudinally, so that the lowest end of the balance pressing plate 14 is balanced with the lowest end of the limiting plate 15, thereby achieving the closing of the balance air holes, and thus being able to solve the formation of hole imprints in the prior art.

[0037] When the upper die and the lower die are separated, since the glue buffer area 1 is thinner, the glue buffer area 1 adheres to the upper die. When the upper die moves away from the lower die, the glue buffer area 1 breaks, causing fluff to adhere to the finished product. Therefore, this application includes a demoulding mechanism. The demoulding mechanism includes a rotating rod 16. The rotating rod 16 is rotatably installed inside the upper die. And a connecting rod 17 is rotatably installed at the end of the rotating rod 16. A limiting slider 21 is fixed at the end of the connecting rod 17. A limiting column 18 is also slidably arranged inside the upper die. A separating plate 19 is fixed at the end of the limiting column 18. A limiting chute 20 is slidably arranged on the separating plate 19. The limiting chute 20 is slidably connected with the limiting slider 21. A pushing platform 22 for cooperating with the rotating rod 16 is arranged on the adjusting pressing plate 7. In this application, the rotating rod 16 is rotatably installed inside the upper die through a torsion spring. When in use, when the adjusting pressing plate 7 moves longitudinally to the highest end, the rotating rod 16 rotates against the acting force of the torsion spring. At this time, the end of the connecting rod 17 is pressed downward. At this time, the connecting rod 17 slides under the action of the limiting chute 20, so that the separating plate 19 presses downward on the glue buffer area 1. At this time, the glue buffer area 1 is separated from the adjusting pressing plate 7, thereby being able to avoid the tearing caused by the glue on the glue buffer area 1 adhering to the adjusting pressing plate 7. Therefore, the demoulding function with the upper die can be stably realized in this application.

[0038] When the utility model is in use, in this application, first, a rubber material buffer zone 1 and a vertical flash fracture zone 2 are arranged on the side of the rubber material forming zone 3. The fracture area of the flash in the vertical flash fracture zone 2 is set as a right angle, which increases the strength of the vertical flash fracture zone 2, so that the tearing edge fracture point is forcibly locked between the product cavity and the vertical flash fracture zone 2. Moreover, the increase in the strength of the vertical flash fracture zone 2 greatly improves the die life.

[0039] And due to the existence of the rubber material buffer zone 1 in this application, the original old-fashioned surplus material groove area 4 is cancelled, which improves the demolding efficiency. The rubber material buffer zone 1 can make the rubber material be laid flat, thereby improving the qualified rate of products, increasing the utilization rate of rubber material, shortening the processing time, and reducing the cost of the die.

[0040] When the thickness of the rubber material buffer zone 1 needs to be adjusted, in this application, the driving motor is used to drive the rotation of the driving turntable 9, so that the support column 8 longitudinally supports the support base 10, thereby controlling the height of the adjustment pressing plate 7 to realize the adjustment of the cavity size of the rubber material buffer zone 1.

[0041] When adjusting the air pressure in the space, the balance cylinder 13 is used to drive the balance pressing plate 14 to move longitudinally, so that the lowest end of the balance pressing plate 14 is higher than the highest end of the limit plate 15, enabling the gas to be discharged from the balance air pipe 12, thereby achieving air pressure balance. After the injection of rubber material is completed, the balance cylinder 13 is used to push the balance pressing plate 14 to move longitudinally, so that the lowest end of the balance pressing plate 14 and the lowest end of the limit plate 15 are balanced, thereby closing the balance air hole and solving the formation of hole prints in the prior art.

[0042] Subsequently, during demolding, when the adjustment pressing plate 7 moves longitudinally to the highest end, the rotating rod 16 rotates against the acting force of the torsion spring. At this time, the end of the connecting rod 17 is pressed downward. At this time, the connecting rod 17 slides under the action of the limit sliding groove 20, so that the separating plate 19 presses downward on the rubber material buffer zone 1. At this time, the rubber material buffer zone 1 is separated from the adjustment pressing plate 7, thereby avoiding the tearing caused by the adhesion of the rubber material on the rubber material buffer zone 1 to the adjustment pressing plate 7. Therefore, the demolding function with the upper die can be stably realized in this application.

[0043] The above are only the preferred embodiments of the present utility model, and do not impose any formal limitations on the present utility model. Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to equivalent embodiments by using the disclosed technical content within the scope of the technical solution of the present utility model. However, as long as it does not depart from the content of the technical solution of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.

Claims

1. A hydrogen energy sealing ring mold with a new type of edge-ripping groove, comprising an upper mold and a lower mold, wherein an edge mechanism for realizing edge-ripping of the sealing ring is cooperatively arranged on the upper mold and the lower mold, and is characterized in that: The edge mechanism includes a stock shaping area (3) for realizing the shaping of the stock. A stock buffer area (1) for decelerating and shaping the rubber during the flowing process is arranged on the side of the stock shaping area (3), and the thickness of the stock buffer area (1) is adjustable.

2. The hydrogen energy sealing ring mold with a new type of edge-ripping groove according to claim 1, characterized in that, An adjusting pressing plate (7) is arranged on the stock buffer area (1). The adjusting pressing plate (7) is longitudinally slidably arranged inside the upper die, and the longitudinal height of the adjusting pressing plate (7) is adjustable.

3. A hydrogen energy sealing ring mold with a novel edge-ripping groove according to claim 2, characterized in that, The adjusting pressing plate (7) is fixedly installed on a support base (10). The support base (10) and a support column (8) are cooperatively arranged. The support column (8) is fixedly installed on a driving turntable (9), and the driving turntable (9) is driven by a power mechanism. The driving turntable (9) is located inside the upper die.

4. A hydrogen energy seal ring mold with a new type of edge-ripping groove according to claim 2, characterized in that, An adjusting groove (11) for realizing gas discharge is formed in the adjusting pressing plate (7), and a balance air pipe (12) is connected to the side of the adjusting groove (11).

5. A hydrogen energy sealing ring mold with a novel edge-ripping groove according to claim 4, characterized in that, A balance cylinder (13) is fixed inside the adjusting groove (11). A balance pressing plate (14) is arranged at the output end of the balance cylinder (13). The balance pressing plate (14) is in a "T" shape. A limiting plate (15) is fixed at the bottom of the adjusting groove (11), and the limiting plate (15) is cooperatively connected with the balance pressing plate (14).

6. A hydrogen energy sealing ring mold with a novel edge-ripping groove according to claim 1, characterized in that, A vertical flash fracture area (2) is arranged on the side of the stock shaping area (3), and the tearing edge of the vertical flash fracture area (2) is a vertical edge with a certain width.

7. A hydrogen energy sealing ring mold with a novel edge-ripping groove according to claim 2, characterized in that, A pushing platform (22) is arranged on the adjusting pressing plate (7), and a demolding assembly for separating the rubber ring from the adjusting pressing plate (7) is arranged inside the upper die.

8. A hydrogen energy sealing ring mold with a novel edge-ripping groove according to claim 7, characterized in that, The demolding assembly includes a separating plate (19). The height of the separating plate (19) is adjustable, and the separating plate (19) and the adjusting pressing plate (7) act cooperatively.

9. A hydrogen energy seal ring mold with a novel edge-ripping groove according to claim 8, characterized in that, The separating plate (19) is slidably installed at the output end of a connecting rod (17). The separating plate (19) is slidably connected with the upper die. The connecting rod (17) is rotatably installed at the end of a rotating rod (16), and the rotating rod (16) is rotatably installed inside the upper die. The rotating rod (16) cooperates with the pushing platform (22).