Integrated motorcycle ignition coil structure

By designing the integrated motorcycle ignition coil structure and adopting a closed integrated design to fix the wiring part, the poor contact problem caused by motorcycle vibration is solved and the reliability of the ignition coil is improved.

CN223078973UActive Publication Date: 2025-07-08CHONGQING FUCHUN ELECTRICAL & MECHANICAL CO LTD
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Patent Information

Application Number
CN202422189412.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-08
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The connecting wires of existing motorcycle ignition coils are prone to poor contact due to loose vibrations, which affects the ignition effect.

Method used

An integrated motorcycle ignition coil structure is designed, and a sealed integral structure is formed using the main shell, the side tube body, the first cover and the second cover. The wiring parts of the primary coil and the secondary coil are located inside the shell and are fixed by threaded connections to avoid loosening caused by vibration.

Benefits of technology

It ensures that the primary coil and secondary coil are not pulled during the motorcycle vibration process, the joint position is firm, avoiding poor contact and looseness, and improving ignition reliability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223078973U_ABST
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Abstract

The integrated motorcycle ignition coil structure comprises a main shell, a core rod, a first sealing cover and a second sealing cover, a side pipe body is arranged above the surface of the main shell, the lower end of the main shell is open, the end, away from the main shell, of the side pipe body is open, and the side pipe body is communicated with the interior of the main shell; the main shell is cylindrical, a bottom support is arranged at the lower position in the main shell, and the core rod is vertically arranged in the main shell. According to the utility model, the main shell, the side pipe body, the first sealing cover and the second sealing cover form an integral closed integrated structure, so that the primary coil and the secondary coil are integrally protected, no matter how the motorcycle vibrates in the running process, the primary coil and the secondary coil cannot be pulled, and the service life of the primary coil and the secondary coil is prolonged. The firmness of the joint position of the primary coil and the secondary coil is better, and the conditions of poor contact and looseness are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of motorcycle ignition coils, and particularly relates to an integrated motorcycle ignition coil structure. Background Art

[0002] Normally, there are two sets of coils in an ignition coil, namely a primary coil and a secondary coil. One end of the primary coil is connected to the low-voltage power supply on the vehicle, and the other end is connected to a switching device. One end of the secondary coil is connected to the primary coil, and the other end is connected to the output end of the high-voltage wire to output high-voltage electricity. The ignition coil is a relatively important component in a motorcycle, which can cause the spark plug to discharge to start the motorcycle engine.

[0003] In the existing ignition coil, the low-voltage coil is connected to the low-voltage power supply through a connecting wire, and the high-voltage coil is connected to the spark plug through a connecting wire. The connecting wires are all connected to the low-voltage power supply and the spark plug through plug connectors. However, during the running of the motorcycle, large vibrations will occur, and the plug-in connection method is prone to looseness, resulting in a fault of poor contact.

[0004] In view of the above problems, the present utility model is proposed. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide an integrated motorcycle ignition coil structure to solve the problems mentioned in the background art.

[0006] To solve the above technical problems, the present utility model provides the following technical solutions.

[0007] The present utility model provides an integrated motorcycle ignition coil structure, which includes a main housing, a core rod, a first cover and a second cover. A side tube is arranged above the surface of the main housing. The lower end of the main housing is open, and the end of the side tube away from the main housing is open. The inside of the side tube and the main housing is connected.

[0008] The main housing is cylindrical. A bottom bracket is arranged at a lower position inside the main housing. The core rod is arranged vertically inside the main housing. The top end of the core rod is installed on the inner top surface of the main housing, and the bottom end of the core rod is installed on the bottom bracket.

[0009] A primary coil in a spiral shape is wound around the surface of the core rod from bottom to top, and a secondary coil in a spiral shape is arranged around the periphery of the surface of the core rod from bottom to top.

[0010] The first cover is threadedly connected to the end of the side tube away from the main housing, and the second cover is threadedly connected to the bottom end of the main housing. Two connected first connectors are arranged on the front and back surfaces of the first cover, and two connected second connectors are arranged on the lower and upper surfaces of the second cover.

[0011] Preferably, both ends of the primary coil are detachably connected to two first connectors respectively, and both ends of the secondary coil are detachably connected to two second connectors respectively.

[0012] Preferably, multiple layers of support blocks are arranged at equal intervals on the inner wall of the main housing from bottom to top. Each layer has three to four support blocks, which are arranged around the inner wall of the main housing at equal intervals, and the secondary coil is installed on the support blocks.

[0013] Preferably, the bottom bracket includes a central plate and connecting rods. The four connecting rods are arranged around the central plate in a circular and equally spaced manner, and the ends of the connecting rods away from the central plate are fixed on the inner wall of the main housing.

[0014] Preferably, a plurality of protruding blocks are arranged at equal intervals on the surface of the mandrel from top to bottom, and the primary coil is located on the upper surface of the protruding blocks.

[0015] Preferably, through holes are provided on both the first connector and the second connector.

[0016] Preferably, anti-slip patterns are provided on the surfaces of both the first connector and the second connector.

[0017] Compared with the prior art, the present utility model has the following beneficial effects:

[0018] Both ends of the primary coil are respectively connected to the first connector, the first connector is connected to the low-voltage power supply, both ends of the secondary coil are respectively connected to the second connector, and both ends of the second connector are respectively connected to the spark plug; when a low-voltage current flows through the primary coil, due to the principle of electromagnetic induction, the number of turns of the secondary coil is greater than that of the primary coil, and a high-voltage current can be generated in the secondary coil;

[0019] When the high-voltage current flows through the spark plug through the second connector, the spark plug can be ignited; the first cover is threadedly connected to the side tube body, the second cover is threadedly connected to the lower end of the main housing, and the wiring parts at both ends of the primary coil are located inside the side tube body, and the wiring parts at both ends of the secondary coil are located inside the main housing;

[0020] The main housing, the side tube body, the first cover and the second cover form an integral closed one-piece structure, which plays an overall protection role for the primary coil and the secondary coil. No matter how the motorcycle vibrates during driving, the primary coil and the secondary coil will not be pulled, and the firmness of the connection positions of the primary coil and the secondary coil is better, and there will be no problems such as poor contact or looseness. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a perspective view of one angle of the present utility model;

[0022] Figure 2 is a perspective view of another angle of the present utility model;

[0023] Figure 3 This is a perspective view of the interior of the main housing of the present utility model.

[0024] In the figure: 1, main housing; 11, side tube; 12, bottom bracket; 2, mandrel; 21, primary coil; 22, secondary coil; 3, first cover; 31, first connector; 4, second cover; 41, second connector. Detailed implementation manner

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0027] As Figures 1-3 shown, an integrated motorcycle ignition coil structure includes a main housing 1, a mandrel 2, a first cover 3 and a second cover 4. A side tube 11 is provided above the surface of the main housing 1. The lower end of the main housing 1 is open, and one end of the side tube 11 away from the main housing 1 is open. The inside of the side tube 11 and the main housing 1 is connected;

[0028] The main housing 1 is cylindrical. A bottom bracket 12 is provided at a lower position inside the main housing 1. The mandrel 2 is vertically arranged inside the main housing 1. The top end of the mandrel 2 is installed on the inner top surface of the main housing 1, and the bottom end of the mandrel 2 is installed on the bottom bracket 12. The bottom bracket 12 plays a supporting role for the mandrel 2;

[0029] The surface of the mandrel 2 is wound with a spiral primary coil 21 from bottom to top, and a spiral secondary coil 22 is arranged on the outer periphery of the surface of the mandrel 2 from bottom to top. The number of secondary coils 22 is more than that of primary coils 21;

[0030] The first cover 3 is threadedly connected to one end of the side tube 11 away from the main housing 1, and the second cover 4 is threadedly connected to the bottom end of the main housing 1. Two connected first connectors 31 are provided on the front and back of the first cover 3, and two connected second connectors 41 are provided on the lower and upper surfaces of the second cover 4.

[0031] Both ends of the primary coil 21 are detachably connected to two first connectors 31 respectively, and both ends of the secondary coil 22 are detachably connected to two second connectors 41 respectively.

[0032] On the inner wall of the main housing 1, multiple layers of support blocks are arranged at equal intervals from bottom to top. Each layer has three to four support blocks, which are arranged at equal intervals around the inner wall of the main housing 1. The secondary coil 22 is installed on the support blocks, and the support blocks play a supporting role for the secondary coil 22.

[0033] The bottom bracket 12 includes a central plate and connecting rods. Four connecting rods are arranged in a surrounding shape and at equal intervals around the central plate. The ends of the connecting rods away from the central plate are fixed on the inner wall of the main housing 1.

[0034] On the surface of the mandrel 2, multiple protruding blocks are arranged at equal intervals from top to bottom. The primary coil is located on the upper surface of the protruding blocks, and the protruding blocks play a supporting role for the primary coil.

[0035] Through holes are provided on both the first connector 31 and the second connector 41, which facilitates the two connectors of the primary coil 21 to pass through the through holes and connect to the first connector 31, and facilitates the two connectors of the secondary coil 22 to pass through the through holes and connect to the second connector 41.

[0036] Anti-slip patterns are provided on the surfaces of both the first connector 31 and the second connector 41.

[0037] In summary: Both ends of the primary coil 21 are connected to the first connector 31 respectively. The first connector 31 is connected to a low-voltage power supply. Both ends of the secondary coil 22 are connected to the second connector 41 respectively. Both ends of the second connector 41 are connected to the spark plug. When a low-voltage current flows through the primary coil 21, due to the principle of electromagnetic induction, the number of turns of the secondary coil 22 is greater than that of the primary coil 21, and a high-voltage current can pass through the secondary coil 22.

[0038] When the high-voltage current passes through the spark plug through the second connector 41, the spark plug can be ignited. The first cover 3 is threadedly connected to the side tube 11, and the second cover 4 is threadedly connected to the lower end of the main housing 1. In this way, the wiring parts at both ends of the primary coil 21 are located inside the side tube 11, and the wiring parts at both ends of the secondary coil 22 are located inside the main housing 1.

[0039] The main housing 1, the side tube 11, the first cover 3 and the second cover 4 form an integral sealed one-piece structure, which plays an overall protective role for the primary coil 21 and the secondary coil 22. No matter how the motorcycle vibrates during driving, the primary coil 21 and the secondary coil 22 will not be pulled, and the firmness of the connection positions of the primary coil 21 and the secondary coil 22 is better, and there will be no problems such as poor contact or loosening.

[0040] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

Claims

1. An integrated ignition coil structure for a motorcycle, characterized in that: It includes a main housing (1), a mandrel (2), a first cover (3) and a second cover (4). A side tube (11) is provided above the surface of the main housing (1). The lower end of the main housing (1) is open, and the end of the side tube (11) away from the main housing (1) is open. The inside of the side tube (11) is in communication with the inside of the main housing (1). The main housing (1) is cylindrical. A bottom bracket (12) is provided at a lower position inside the main housing (1). The mandrel (2) is vertically arranged inside the main housing (1). The top end of the mandrel (2) is mounted on the inner top surface of the main housing (1), and the bottom end of the mandrel (2) is mounted on the bottom bracket (12). A primary coil (21) in a spiral shape is wound around the surface of the mandrel (2) from bottom to top, and a secondary coil (22) in a spiral shape is arranged around the periphery of the surface of the mandrel (2) from bottom to top. The first cover (3) is threadedly connected to the end of the side tube (11) away from the main housing (1), and the second cover (4) is threadedly connected to the bottom end of the main housing (1). Two connected first connectors (31) are provided on the front and back of the first cover (3), and two connected second connectors (41) are provided on the lower and upper surfaces of the second cover (4).

2. The integrated motorcycle ignition coil structure according to claim 1, characterized in that: Two ends of the primary coil (21) are respectively detachably connected to the two first connectors (31), and two ends of the secondary coil (22) are respectively detachably connected to the two second connectors (41).

3. An integrated motorcycle ignition coil structure according to claim 1, characterized in that: Multiple layers of support blocks are equidistantly arranged on the inner wall of the main housing (1) from bottom to top. Each layer of support blocks has three to four and is equidistantly arranged around the inner wall of the main housing (1). The secondary coil (22) is mounted on the support blocks.

4. The integrated motorcycle ignition coil structure according to claim 1, characterized in that: The bottom bracket (12) includes a central plate and connecting rods. The four connecting rods are arranged in a surrounding manner and equidistantly around the central plate. The ends of the connecting rods away from the central plate are fixed on the inner wall of the main housing (1).

5. The integrated motorcycle ignition coil structure according to claim 1, characterized in that: Multiple protruding blocks are equidistantly arranged on the surface of the mandrel (2) from top to bottom, and the primary coil is located on the upper surface of the protruding blocks.

6. The integrated motorcycle ignition coil structure according to claim 1, wherein: Through holes are provided on both the first connector (31) and the second connector (41).

7. An integrated motorcycle ignition coil structure according to claim 1, characterized in that: Anti-slip patterns are provided on the surfaces of both the first connector (31) and the second connector (41).