Ignition coil test bench

By designing an ignition coil test bench with automatic clamping and detection mechanism, the problems of low efficiency and error-prone traditional test benches are solved, and the simultaneous testing of multiple coils is achieved, which improves detection efficiency and consistency.

CN223089426UActive Publication Date: 2025-07-11WUHU SHUANGLIN AUTOMOBILE PARTS CO LTD
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Patent Information

Application Number
CN202421952998.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-07-11
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The traditional ignition coil test bench can only detect one coil at a time, which cannot meet the needs of efficient production and rapid testing. Manual operation is prone to fatigue, resulting in inaccurate and poor consistency of test results.

Method used

An ignition coil test bench is designed, using a clamping mechanism and a detection mechanism to realize automatic clamping and detection of multiple coils. Through the cooperation of the sliding frame, support plate and elastic pull rope, the automatic movement and testing of the coil is realized.

Benefits of technology

Multiple coils are tested simultaneously, which improves detection efficiency, reduces manual operation steps, reduces the risk of misoperation, and ensures the stability and reliability of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ignition coil testboards, in particular to an ignition coil testboard rack which comprises a testboard body, the top of the testboard body is fixedly connected with a sliding frame, one side of the sliding frame is fixedly connected with opposite sliding rails, a supporting plate is connected between the opposite sliding rails in a sliding mode, and the two sides of the supporting plate are both fixedly connected with sliding blocks. The sliding blocks are slidably connected to the side walls of the sliding rails correspondingly, three clamping mechanisms used for fixing the ignition coil are arranged on the side wall of the supporting plate, a detection mechanism used for automatically detecting the ignition coil is arranged on the side wall of the sliding frame, and each clamping mechanism comprises a fixed base fixedly connected to the interior of the supporting plate. Fixing blocks are fixedly connected to the four faces of the fixing base correspondingly. Compared with the prior art, the test board body can test a plurality of ignition coils at the same time, the test efficiency is greatly improved, the steps and difficulty of manual operation are reduced, and the risk of manual misoperation is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ignition coil test benches, in particular to an ignition coil test bench frame. Background Art

[0002] With the development of automotive gasoline engines towards high speed, high compression ratio, high power, low fuel consumption and low emissions, traditional ignition devices have become unsuitable for use requirements. When detecting, it is necessary to connect the spark plug and the pin plug of the ignition coil. The core components of the ignition device are the ignition coil and the switching device. By increasing the energy of the ignition coil, the spark plug can generate a spark with sufficient energy, which is the basic condition for the ignition device to adapt to the operation of modern engines. Ignition coils are divided into two types according to the magnetic circuit: open magnetic type and closed magnetic type. Traditional ignition coils use the open magnetic type, and their iron cores are stacked with silicon steel sheets about 0.3 mm thick. Secondary and primary coils are wound on the iron core. The closed magnetic type uses an iron core shaped like III to wind the primary coil, and then the secondary coil is wound outside. The magnetic lines of force form a closed magnetic circuit by the iron core. The advantages of the closed magnetic type ignition coil are less magnetic leakage, less energy loss and smaller volume. Therefore, the closed magnetic type ignition coil is generally used in electronic ignition systems. A test bench is required for the test of ignition coils.

[0003] The Chinese patent discloses: an automatic ignition coil test bench, patent publication number: CN 206221128U. This patent "comprises a test bench, a test mechanism is arranged on the top of the test bench, support legs are fixedly installed at the bottom of the test bench, lifting devices are arranged on both sides of the inner cavity of the support legs, each lifting device comprises two connecting bars, a driving wheel and a driven wheel are movably connected to the two connecting bars respectively, the back of the driving wheel is fixedly connected to the output shaft of a forward and reverse motor, and the surfaces of the driving wheel and the driven wheel are connected by a transmission belt".

[0004] Although this test bench can adjust the height of the support legs as needed, effectively ensuring the stability of the test bench, avoiding errors caused by the instability of the test bench, and improving work efficiency, when testing the ignition coil, it is necessary for the staff to take an ignition coil for connection and then perform the test. Since only one ignition coil can be detected each time, when a large number of ignition coils need to be tested, the test process becomes very time-consuming, unable to meet the requirements of high-efficiency production and rapid detection, reducing the detection efficiency. At the same time, manual operation of the test equipment is prone to fatigue and mistakes during long-term operation, affecting the accuracy and consistency of the test results. Content of the Utility Model

[0005] In view of this, the purpose of the present utility model is to provide a test bench for ignition coils, so as to solve the problem that only one ignition coil can be detected in each test, which cannot meet the requirements of high-efficiency production and rapid detection. At the same time, manual operation of the test equipment is prone to fatigue and mistakes during long-term operation, affecting the accuracy and consistency of test results.

[0006] Based on the above purpose, the present utility model provides a test bench for ignition coils, including a test bench body. A sliding frame is fixedly connected to the top of the test bench body. Opposite slide rails are fixedly connected to one side of the sliding frame. A support plate is slidably connected between the opposite slide rails. Sliders are fixedly connected to both sides of the support plate, and the sliders are respectively slidably connected to the side walls of the slide rails. Three clamping mechanisms for fixing the ignition coils are arranged on the side wall of the support plate, and a detection mechanism for automatically detecting the ignition coils is arranged on the side wall of the sliding frame.

[0007] Preferably, the three clamping mechanisms include fixed bases fixedly connected inside the support plate. Fixed blocks are fixedly connected to four surfaces of the fixed bases. Clamping rotating rods are rotatably connected to the tops of the fixed blocks. Clamping blocks are rotatably connected to the tops of the clamping rotating rods. A clamping plate is fixedly connected to one end of the clamping block.

[0008] Preferably, a lower slide rod is slidably connected through the middle part of the fixed base. A compression spring is sleeved on the outer wall of the lower slide rod. A pulling block is fixedly connected to the outer wall of the lower slide rod. One end of the compression spring is fixedly connected to the top of the fixed base, and the other end of the compression spring is fixedly connected to the bottom of the pulling block. A pull rod is rotatably connected between the pulling block and the clamping rotating rod. A placement table is fixedly connected to the top of the lower slide rod.

[0009] Preferably, the detection mechanism includes a test support plate slidably connected to the side wall of the sliding frame. Three test rods are fixedly connected to the top of the test support plate. A spring support plate is fixedly connected between the side walls of the sliding frame. A telescopic spring is fixedly connected between the support plate and the spring support plate. An electric telescopic rod is fixedly connected to the top of the spring support plate, and the other end of the electric telescopic rod is fixedly connected to the test support plate.

[0010] Preferably, a first guide wheel is rotatably connected to one side of the top of the sliding frame. A second guide wheel is rotatably connected to the inner wall of the spring support plate relative to the ground. An elastic pull rope is fixedly connected between the side walls of the support plate and the test support plate, and the outer part of the elastic pull rope is in contact with the outer walls of the first guide wheel and the second guide wheel respectively.

[0011] Preferably, between the side walls of the sliding frame, three test plugs are fixedly connected near the top of the spring support plate, and one end of the test plug extends into the pin jack of the ignition coil.

[0012] Preferably, opposite limit blocks are fixedly connected to opposite faces of the sliding frame, and one end of the elastic pull rope passes through the limit block.

[0013] Preferably, the clamping plate is arc-shaped and the side wall of the clamping plate is provided with corrugations.

[0014] Preferably, one end of the test rod extends into the spark plug of the ignition coil.

[0015] Preferably, the elastic pull rope is made of an elastic material.

[0016] The beneficial effects of the present utility model:

[0017] For the ignition coil test bench, multiple ignition coils are clamped by the clamping mechanism. Subsequently, through the test support plate in the detection mechanism, at this time, the test support plate will also pull the elastic pull rope, and the other end of the support plate will be pulled under the action of the pulling force. The support plate will slide on the slide rail and compress the telescopic spring under the pulling force of the elastic pull rope. Subsequently, the support plate will drive the clamped ignition coil to move to the bottom of the test rod and contact the limit block. The test rod and the spark plug on the ignition coil are on the same horizontal plane. At this time, the test plug will be inserted into the pin jack on the side wall of the ignition coil. Subsequently, the electric telescopic rod drives the test support plate to continue to move downward, and the test rod is inserted into the spark plug of the ignition coil, so that the ignition coil can be tested. This test bench body can test multiple ignition coils simultaneously, greatly improving the test efficiency, meeting the requirements of mass production and testing. The test process realizes high automation, reduces the steps and difficulty of manual operation, reduces the risk of human misoperation, ensures the stability and reliability of the test process, improves the detection efficiency, and is convenient to use. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following described drawings are only those of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic three-dimensional structure diagram of the whole of the present utility model;

[0020] Figure 2 It is a schematic three-dimensional structure diagram of the clamping mechanism and the detection mechanism of the present utility model;

[0021] Figure 3 Schematic three-dimensional structure diagram of the clamping mechanism of the present utility model;

[0022] Figure 4 Schematic three-dimensional structure diagram of the elastic pull rope of the present utility model.

[0023] The marks in the figure are:

[0024] 1. Test bench body; 2. Sliding frame; 3. Slide rail; 4. Support plate; 5. Slide block; 6. Fixed base; 7. Fixed block; 8. Clamping rotating rod; 9. Clamping block; 10. Clamping plate; 11. Lower slide bar; 12. Compression spring; 13. Pulling block; 14. Pulling rod; 15. Placement table; 16. Test support plate; 17. Spring support plate; 18. Telescopic spring; 19. Electric telescopic rod; 20. First guide wheel; 21. Second guide wheel; 22. Elastic pull rope; 23. Test rod; 24. Test insert block; 25. Limit block. Specific embodiments

[0025] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with specific embodiments.

[0026] It should be noted that unless otherwise defined, the technical terms or scientific terms used in the present utility model should have the ordinary meanings understood by those with ordinary skills in the field to which the present utility model belongs. The "first", "second" and similar terms used in the present utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Terms such as "including" or "comprising" mean that the elements or objects appearing before the term cover the elements or objects listed after the term and their equivalents, without excluding other elements or objects. Terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Upper", "lower", "left", "right", etc. are only used to indicate relative position relationships, and when the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0027] As Figures 1 to 4 shown, an ignition coil test bench includes a test bench body 1. A sliding frame 2 is fixedly connected to the top of the test bench body 1. Opposite slide rails 3 are fixedly connected to one side of the sliding frame 2. A support plate 4 is slidably connected between the opposite slide rails 3. Slide blocks 5 are fixedly connected to both sides of the support plate 4. The slide blocks 5 are respectively slidably connected to the side walls of the slide rails 3. Three clamping mechanisms for fixing the ignition coil are arranged on the side wall of the support plate 4. A detection mechanism for automatically detecting the ignition coil is arranged on the side wall of the sliding frame 2.

[0028] Further, referring to the attachedFigure 2 and Figure 3 As shown in Figure 3 , the three clamping mechanisms include fixed bases 6 fixedly connected inside the support plate 4. Fixed blocks 7 are fixedly connected to four surfaces of the fixed base 6. Clamping rotating rods 8 are rotatably connected to the tops of the fixed blocks 7. Clamping blocks 9 are rotatably connected to the tops of the clamping rotating rods 8. One ends of the clamping blocks 9 are fixedly connected to clamping plates 10. A downward sliding rod 11 is slidably connected through the middle part of the fixed base 6. A compression spring 12 is sleeved on the outer wall of the downward sliding rod 11. A pulling block 13 is fixedly connected to the outer wall of the downward sliding rod 11. One end of the compression spring 12 is fixedly connected to the top of the fixed base 6, and the other end of the compression spring 12 is fixedly connected to the bottom of the pulling block 13. Pulling rods 14 are rotatably connected between the pulling block 13 and the clamping rotating rods 8. A placing table 15 is fixedly connected to the top of the downward sliding rod 11;

[0029] When the clamping mechanism is in use, first, the staff places the ignition coil to be detected on the top of the placing table 15. Subsequently, the placing table 15 will move downward under the gravity of the ignition coil and squeeze the downward sliding rod 11. The downward sliding rod 11 drives the pulling block 13 to move downward when being squeezed. When the pulling block 13 is squeezed, it will pull one end of the pulling rod 14 to rotate downward. Subsequently, the pulling rod 14 will pull the clamping rotating rod 8 at the other end. When the clamping rotating rod 8 is pulled by the pulling rod 14, it will drive the clamping block 9 to approach the ignition coil. When the clamping block 9 approaches, it will drive the ignition coil to move and clamp all four surfaces of the ignition coil, avoiding the situation of falling during the moving detection. There is no need for the staff to manually fix and clamp. Multiple ignition coils can be clamped and detected, saving time and effort, improving the detection efficiency, and being convenient to use.

[0030] Further, as shown in Figure 2 and Figure 4 As shown in Figure 4 , the detection mechanism includes a test support plate 16 slidably connected to the side wall of the sliding frame 2. Three test rods 23 are fixedly connected to the top of the test support plate 16. One ends of the test rods 23 extend into the spark plugs of the ignition coil. A spring support plate 17 is fixedly connected between the side walls of the sliding frame 2. A telescopic spring 18 is fixedly connected between the support plate 4 and the spring support plate 17. An electric telescopic rod 19 is fixedly connected to the top of the spring support plate 17, and the other end of the electric telescopic rod 19 is fixedly connected to the test support plate 16. First guide wheels 20 are rotatably connected to one side of the top of the sliding frame 2. Second guide wheels 21 are rotatably connected to the opposite inner surfaces of the spring support plate 17. An elastic pull rope 22 is fixedly connected between the side walls of the support plate 4 and the test support plate 16. The elastic pull rope 22 is made of an elastic material, and the outer part of the elastic pull rope 22 is in contact with the outer walls of the first guide wheels 20 and the second guide wheels 21 respectively;

[0031] When the testing mechanism is in use, first turn on the power supply and start the electric telescopic rod 19. When the electric telescopic rod 19 contracts, it will drive the test support plate 16 to slide downward in the sliding frame 2. When the test support plate 16 slides, it will drive the test rod 23 to move. At this time, the test support plate 16 will also pull the elastic pull rope 22. The other end of the support plate 4 will be pulled under the action of the tensile force. The support plate 4 will slide on the slide rail 3 and compress the telescopic spring 18 under the action of the tensile force of the elastic pull rope 22. Subsequently, the support plate 4 will drive the clamped ignition coil to move to the bottom of the test rod 23 and make contact with the limit block 25. The test rod 23 and the spark plug on the ignition coil are on the same horizontal plane. At this time, the test plug 24 will be inserted into the pin jack on the side wall of the ignition coil. Subsequently, the electric telescopic rod 19 drives the test support plate 16 to continue to move downward. Then, the test rod 23 is inserted into the spark plug of the ignition coil. Then, the test rod 23 and the test plug 24 are started. The detected data is connected to the test bench body 1 through the connecting wire by the test rod 23 and the test plug 24 and transmitted to the test bench body 1. Subsequently, the staff can detect whether there are faults in these ignition coils, which saves time and effort. The test bench body 1 can test multiple ignition coils at the same time, greatly improving the test efficiency, meeting the needs of mass production and testing. The test process realizes high automation, reduces the steps and difficulty of manual operation, reduces the risk of human misoperation, ensures the stability and reliability of the test process, and improves the detection efficiency.

[0032] Further, referring to the attached Figure 2 As shown, between the side walls of the sliding frame 2, three test plugs 24 are fixedly connected near the top of the spring support plate 17. One end of the test plug 24 extends into the pin jack of the ignition coil. The test plug 24 is used to connect with the pin jack on the side wall of the ignition coil, facilitating the detection of the ignition coil.

[0033] Further, referring to the attached Figure 4 As shown, opposite limit blocks 25 are fixedly connected to the opposite surfaces of the sliding frame 2. One end of the elastic pull rope 22 passes through the limit block 25, and the limit block 25 is used to limit the support plate 4.

[0034] Further, referring to the attached Figure 3 As shown, the shape of the clamping plate 10 is arc-shaped and the side wall of the clamping plate 10 is provided with corrugations. The clamping plate 10 and the provided corrugations are used to increase the friction between the ignition coil and the clamping plate 10.

[0035] Those of ordinary skill in the art should understand that the discussion of any above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above, and they are not provided in detail for the sake of brevity.

[0036] The present invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. An ignition coil test bench, comprising a test bench body (1), characterized in that: A sliding frame (2) is fixedly connected to the top of the test bench body (1). Opposite slide rails (3) are fixedly connected to one side of the sliding frame (2). A support plate (4) is slidably connected between the opposite slide rails (3). Sliders (5) are fixedly connected to both sides of the support plate (4), and the sliders (5) are respectively slidably connected to the side walls of the slide rails (3). Three clamping mechanisms for fixing the ignition coil are arranged on the side wall of the support plate (4), and a detection mechanism for automatically detecting the ignition coil is arranged on the side wall of the sliding frame (2).

2. The ignition coil test bench according to claim 1, characterized in that, The three clamping mechanisms include a fixed base (6) fixedly connected to the inside of the support plate (4). Fixed blocks (7) are fixedly connected to four surfaces of the fixed base (6). Clamping rotating rods (8) are rotatably connected to the tops of the fixed blocks (7). Clamping blocks (9) are rotatably connected to the tops of the clamping rotating rods (8). A clamping plate (10) is fixedly connected to one end of the clamping block (9).

3. The ignition coil test bench according to claim 2, characterized in that, A lower slide rod (11) is slidably connected through the middle part of the fixed base (6). A compression spring (12) is sleeved on the outer wall of the lower slide rod (11). A pulling block (13) is fixedly connected to the outer wall of the lower slide rod (11). One end of the compression spring (12) is fixedly connected to the top of the fixed base (6), and the other end of the compression spring (12) is fixedly connected to the bottom of the pulling block (13). A pull rod (14) is rotatably connected between the pulling block (13) and the clamping rotating rod (8). A placement table (15) is fixedly connected to the top of the lower slide rod (11).

4. The ignition coil test bench according to claim 1, characterized in that, The detection mechanism includes a test support plate (16) slidably connected to the side wall of the sliding frame (2). Three test rods (23) are fixedly connected to the top of the test support plate (16). A spring support plate (17) is fixedly connected between the side walls of the sliding frame (2). A telescopic spring (18) is fixedly connected between the support plate (4) and the spring support plate (17). An electric telescopic rod (19) is fixedly connected to the top of the spring support plate (17), and the other end of the electric telescopic rod (19) is fixedly connected to the test support plate (16).

5. The ignition coil test bench according to claim 4, characterized in that, First guide wheels (20) are rotatably connected to one side of the top of the sliding frame (2). Second guide wheels (21) are rotatably connected to the opposite inner wall surfaces of the spring support plate (17). An elastic pull rope (22) is fixedly connected between the side walls of the support plate (4) and the test support plate (16), and the outer part of the elastic pull rope (22) is respectively in contact with the outer walls of the first guide wheel (20) and the second guide wheel (21).

6. The ignition coil test bench according to claim 4, characterized in that, Three test plugs (24) are fixedly connected between the side walls of the sliding frame (2), close to the top of the spring support plate (17), and one end of the test plug (24) extends into the pin jack of the ignition coil.

7. The ignition coil test bench according to claim 5, characterized in that Opposite limit blocks (25) are fixedly connected to the opposite surfaces of the sliding frame (2), and one end of the elastic pull rope (22) penetrates through the limit block (25).

8. The ignition coil test bench according to claim 3, characterized in that, The shape of the clamping plate (10) is arc-shaped, and wave patterns are provided on the side wall of the clamping plate (10).

9. The ignition coil test bench according to claim 4, characterized in that, One end of the test rod (23) extends into the spark plug of the ignition coil.

10. A kind of ignition coil test bench according to claim 5, characterized in that, The elastic drawstring (22) is made of an elastic material.

Citation Information

Patent Citations

  • Automatic testboard of ignition coil

    CN206221128U