Crystal mixing reaction device for producing fluorescent whitening agent

The described device addresses low mixing efficiency and slow reaction speeds in fluorescent whitening agent production by using a stirrer and heat exchanger system to ensure uniform heating and mixing, thereby improving reaction efficiency.

CN223096785UActive Publication Date: 2025-07-15ZHEJIANG HONGYI CHEM CO LTD
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Patent Information

Application Number
CN202422245559.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-15
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing fluorescent whitening agent mixing reaction devices have low mixing efficiency and slow reaction speed, especially in temperature-catalyzed chemical reactions, resulting in poor reaction effect.

Method used

A mixed reactor including a stirring shaft and a heating cylinder driven by a stirring motor is designed, and the reaction material is mixed through a stirring rod and provided with temperature support using an electric heater and an electric heating tube to ensure that the reaction material is uniformly heated.

Benefits of technology

The mixing reaction efficiency and uniformity of the raw material crystals produced by fluorescent whitening agent are improved, the temperature support is enhanced, and the reaction effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crystal mixing reaction device for fluorescent whitening agent production, which comprises a supporting bottom plate, a supporting seat is fixedly arranged on the rear side of the upper end of the supporting bottom plate, and a mixing reaction kettle is fixedly arranged on the front side of the upper end of the supporting bottom plate in a supporting and fixing mode. The front side of the upper end of the mixed reaction kettle is fixedly communicated with a feed port communicated with an external fluorescent whitening agent production raw material crystal feeding pipe, and the bottom of the mixed reaction kettle is fixedly communicated with a discharge port communicated with an external discharge pipe; exhaust ports communicated with an external exhaust pipe are fixedly communicated with two sides of the upper end of the mixed reaction kettle, a stirring motor is fixedly mounted in the middle of the upper top end of the mixed reaction kettle, and a stirring shaft is fixedly mounted on a transmission shaft part at the lower end of the stirring motor. According to the utility model, the mixing reaction efficiency of the fluorescent whitening agent production raw material crystals is improved, and meanwhile, the fluorescent whitening agent production raw material crystals can be uniformly heated.
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Description

Technical Field

[0001] The utility model relates to the technical field of fluorescent whitening agent production, in particular to a crystal mixing reaction device for fluorescent whitening agent production. Background Technique

[0002] Fluorescent whitening agents, also known as fluorescent dyes or white dyes, are special compounds that can emit blue or blue-violet fluorescence under ultraviolet light irradiation.

[0003] Its functions mainly include: Optical whitening effect: Fluorescent whitening agents can absorb invisible ultraviolet light in the light and then emit visible fluorescence. This fluorescence usually appears blue or blue-violet. Application fields: Fluorescent whitening agents are widely used in many industries, including but not limited to paper, plastics, leather, detergents, textiles, etc. Environmental friendliness: Some types of fluorescent whitening agents (such as CBS) are used in low amounts in detergents and are easily degradable. In domestic sewage after general treatment, the content of CBS can be greatly reduced. Safety: After years of research and experiments, fluorescent whitening agents have been proven to be non-irritating to the skin, will not cause skin allergies, and will not react with the skin.

[0004] Among them, when producing fluorescent whitening agents, a mixing reaction device is used to mix and react the raw material crystals of fluorescent whitening agents for the subsequent processing of fluorescent whitening agent raw materials.

[0005] However, in actual use of the existing technology, as an important chemical auxiliary agent, fluorescent whitening agents play a key role in whitening, brightening, and enhancing the color of multiple industries such as papermaking, washing, and printing. However, in the preparation process of fluorescent whitening agents, the mixing reaction is a crucial link. Existing mixing reaction devices often have problems such as low mixing efficiency and slow reaction speed when mixing reaction materials. Especially in chemical reactions catalyzed by temperature, they cannot provide sufficient temperature support, resulting in poor reaction effects. Content of the Utility Model

[0006] The purpose of the utility model is to provide a crystal mixing reaction device for fluorescent whitening agent production to solve the problem that as an important chemical auxiliary agent, fluorescent whitening agents play a key role in whitening, brightening, and enhancing the color of multiple industries such as papermaking, washing, and printing. However, in the preparation process of fluorescent whitening agents, the mixing reaction is a crucial link. Existing mixing reaction devices often have problems such as low mixing efficiency and slow reaction speed when mixing reaction materials. Especially in chemical reactions catalyzed by temperature, they cannot provide sufficient temperature support, resulting in poor reaction effects as mentioned in the above background technique.

[0007] To achieve the above object, the present utility model provides the following technical solutions: It includes a support bottom plate, a support seat is fixedly installed at the rear side of the upper end of the support bottom plate, a mixing reaction kettle is fixedly supported and installed at the front side of the upper end of the support bottom plate, a feed inlet communicating with an external feeding pipe for crystal raw materials of fluorescent whitening agent production is fixedly communicated at the front side of the upper end of the mixing reaction kettle, a discharge port communicating with an external discharge pipe is fixedly communicated at the bottom of the mixing reaction kettle, exhaust ports communicating with an external exhaust pipe are fixedly communicated at both sides of the upper end of the mixing reaction kettle, a stirring motor is fixedly installed in the middle of the upper end of the mixing reaction kettle, a stirring shaft is fixedly installed at the transmission shaft part at the lower end of the stirring motor, and stirring rods for stirring and mixing the crystal raw materials of fluorescent whitening agent in the mixing reaction kettle are fixedly installed on the outer surface of the lower end of the stirring shaft;

[0008] A support plate is fixedly installed at the front end of the support seat, a support ring is fixedly installed at the front end of the support plate, a limit ring track is fixedly installed inside the support ring, a limit roller is in rolling fit with the inside of the limit ring track in a limited manner, a heating cylinder is fixedly installed inside the limit roller, a driving motor is fixedly installed on the outer surface of the lower end of the heating cylinder, a transmission gear is fixedly installed at the transmission shaft part at the lower end of the driving motor, a transmission tooth ring is meshed and connected inside the transmission gear, an electric heater is fixedly arranged on the outer surface of the middle part of the heating cylinder, and an electric heating pipe is fixedly installed and supported on the inner wall of the heating cylinder.

[0009] Preferably, support rollers are fixedly installed at the four corners of the bottom of the support bottom plate, and the number of support rollers is four, which are symmetrically distributed at the four corners of the bottom of the support bottom plate respectively.

[0010] Preferably, a temperature sensor is fixedly installed inside the mixing reaction kettle, and the number of feed inlets is two, which are symmetrically distributed at the front side of the upper end of the mixing reaction kettle respectively.

[0011] Preferably, the number of exhaust ports is two, which are symmetrically distributed at both sides of the upper end of the mixing reaction kettle respectively.

[0012] Preferably, the upper end of the stirring shaft is rotationally connected through a rotating shaft to the upper end of the mixing reaction kettle, and the number of stirring rods is several, which are symmetrically distributed in sequence from top to bottom on the outer surface of the lower end of the stirring shaft.

[0013] Preferably, the number of support plates is two, which are symmetrically distributed up and down at the front end of the support seat, and the support ring surrounds the outer surfaces of the upper and lower parts of the middle of the mixing reaction kettle inside.

[0014] Preferably, the number of limit rollers is several, which are symmetrically distributed in sequence on the inside of the limit ring track.

[0015] Preferably, the transmission gear ring is fixedly installed on the outer surface of the support ring, and the electric heater penetrates to the outer surface of the heating cylinder to communicate with the electric heating pipe.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. When the stirring motor is started in the present utility model, it will drive the stirring shaft to rotate. When the stirring shaft rotates, it will drive the stirring rod to stir the crystal raw materials for producing fluorescent whitening agent inside the mixing reaction kettle, so that the crystal raw materials for producing fluorescent whitening agent are mixed and reacted inside the mixing reaction kettle. When the crystal raw materials for producing fluorescent whitening agent are mixed and reacted inside the mixing reaction kettle, by controlling the start of the electric heater, when the electric heater is started, it will heat the outside of the heating cylinder through the electric heating pipe, so as to increase the temperature inside the mixing reaction kettle, so that the crystal raw materials for producing fluorescent whitening agent inside the mixing reaction kettle obtain sufficient temperature support, thereby increasing the mixing reaction efficiency of the crystal raw materials for producing fluorescent whitening agent;

[0018] 2. The present utility model also controls the start of the driving motor at the same time. When the driving motor is started, it will drive the transmission gear to rotate. When the transmission gear rotates, due to the meshing connection between the inner side of the transmission gear and the transmission gear ring, a force will be generated to drive the heating cylinder to rotate. When the heating cylinder rotates, it will drive the electric heating pipe to rotate. When the electric heating pipe rotates, it will make the crystal raw materials for producing fluorescent whitening agent inside the mixing reaction kettle be evenly heated, so as to achieve the effect of increasing the mixing reaction efficiency of the crystal raw materials for producing fluorescent whitening agent while making the crystal raw materials for producing fluorescent whitening agent be evenly heated. Description of the Drawings

[0019] Figure 1 is a schematic diagram of the overall structure of a crystal mixing reaction device for producing fluorescent whitening agent of the present utility model Figure I ;

[0020] Figure 2 is a schematic diagram of the overall structure of a crystal mixing reaction device for producing fluorescent whitening agent of the present utility model Figure II ;

[0021] Figure 3 is a schematic cross-sectional view of the overall structure of a crystal mixing reaction device for producing fluorescent whitening agent of the present utility model.

[0022] In the figure: 1. Support bottom plate; 2. Support roller; 3. Support seat; 4. Mixing reaction kettle; 5. Feed inlet; 6. Discharge port; 7. Exhaust port; 8. Stirring motor; 9. Stirring shaft; 10. Stirring rod; 11. Support plate; 12. Support ring; 13. Limit ring track; 14. Limit roller; 15. Heating cylinder; 16. Driving motor; 17. Transmission gear; 18. Electric heater; 19. Electric heating pipe; 20. Transmission gear ring. Detailed implementation mode

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-3 , the present invention provides a technical solution for a crystal mixing reaction device for the production of fluorescent whitening agents: including a support bottom plate 1, support rollers 2 are fixedly installed at the four corners of the bottom of the support bottom plate 1, and the number of support rollers 2 is four, which are symmetrically distributed at the four corners of the bottom of the support bottom plate 1 respectively, so that the support bottom plate 1 is supported by rolling through the support rollers 2. A support seat 3 is fixedly installed at the rear side of the upper end of the support bottom plate 1, and a mixing reaction kettle 4 is fixedly supported and installed at the front side of the upper end of the support bottom plate 1. A temperature sensor is fixedly installed inside the mixing reaction kettle 4. The front side of the upper end of the mixing reaction kettle 4 is fixedly communicated with a feed port 5 that is communicated with an external feeding pipe for the crystals of the fluorescent whitening agent production raw materials, so that the crystals of the fluorescent whitening agent production raw materials are discharged into the mixing reaction kettle 4 through the feed port 5. The number of feed ports 5 is two, which are symmetrically distributed at the front side of the upper end of the mixing reaction kettle 4 respectively. The bottom of the mixing reaction kettle 4 is fixedly communicated with a discharge port 6 that is communicated with an external discharge pipe, so that the crystals of the fluorescent whitening agent production raw materials that have completed the mixing reaction inside the mixing reaction kettle 4 are discharged through the discharge port 6. The two sides of the upper end of the mixing reaction kettle 4 are fixedly communicated with exhaust ports 7 that are communicated with an external exhaust pipe, and the number of exhaust ports 7 is two, which are symmetrically distributed at the two sides of the upper end of the mixing reaction kettle 4 respectively, so that the waste gas generated by the mixing reaction of the crystals of the fluorescent whitening agent production raw materials inside the mixing reaction kettle 4 is discharged through the exhaust ports 7 for centralized treatment. A stirring motor 8 is fixedly installed in the middle of the upper end of the mixing reaction kettle 4. A stirring shaft 9 is fixedly installed at the lower end of the transmission shaft of the stirring motor 8. The upper end of the stirring shaft 9 is rotationally connected through a rotating shaft to the upper end of the mixing reaction kettle 4. Stirring rods 10 for stirring and mixing the crystals of the fluorescent whitening agent production raw materials inside the mixing reaction kettle 4 are fixedly installed on the outer surface of the lower end of the stirring shaft 9. The number of stirring rods 10 is several, which are symmetrically distributed in sequence from top to bottom on the outer surface of the lower end of the stirring shaft 9;

[0025] There are two support plates 11 fixedly installed at the front end of the support base 3, symmetrically distributed up and down at the front end of the support base 3. A support ring 12 is fixedly installed at the front end of the support plate 11, and the support ring 12 surrounds the outer curved surfaces of the upper and lower ends of the middle part of the mixing reactor 4 inside. A limiting ring rail 13 is fixedly installed inside the support ring 12, and a number of limiting rollers 14 are in rolling fit with the inside of the limiting ring rail 13, symmetrically distributed in sequence on the inside of the limiting ring rail 13. A heating cylinder 15 is fixedly installed inside the limiting rollers 14, so that the heating cylinder 15 is supported by the limiting rollers 14 in cooperation with the limiting ring rail 13 for rolling. A driving motor 16 is fixedly installed on the outer curved surface of the lower end of the heating cylinder 15, and a transmission gear 17 is fixedly installed on the lower end transmission shaft part of the driving motor 16. The inside of the transmission gear 17 is meshed with a transmission gear ring 20, and the transmission gear ring 20 is fixedly installed on the outer curved surface of the support ring 12. An electric heater 18 is fixedly arranged on the outer curved surface of the middle part of the heating cylinder 15, and an electric heating tube 19 is fixedly installed and supported on the inner wall of the heating cylinder 15. The electric heater 18 penetrates through the outer curved surface of the heating cylinder 15 and is communicated with the electric heating tube 19, so that the electric heating tube 19 is controlled by the electric heater 18 to heat.

[0026] Working principle: When in use, the utility model discharges the fluorescent brightener production raw material crystals into the mixing reactor 4 through the feed inlet 5. When the fluorescent brightener production raw material crystals are discharged into the mixing reactor 4, the stirring motor 8 is controlled to start. When the stirring motor 8 starts, it drives the stirring shaft 9 to rotate. When the stirring shaft 9 rotates, it drives the stirring rod 10 to stir the fluorescent brightener production raw material crystals inside the mixing reactor 4, so that the fluorescent brightener production raw material crystals are mixed and reacted inside the mixing reactor 4. When the fluorescent brightener production raw material crystals are mixed and reacted inside the mixing reactor 4, the electric heater 18 is controlled to start. When the electric heater 18 starts, it heats the outside of the heating cylinder 15 through the electric heating tube 19, so as to increase the temperature inside the mixing reactor 4, so that the fluorescent brightener production raw material crystals inside the mixing reactor 4 obtain sufficient temperature support, thereby increasing the mixing reaction efficiency of the fluorescent brightener production raw material crystals.

[0027] Meanwhile, the temperature sensor fixedly installed inside the mixing reactor 4 monitors the temperature inside the mixing reactor 4. The exhaust gas generated by the crystal mixing reaction of the fluorescent whitening agent production raw materials inside the mixing reactor 4 is discharged through the exhaust port 7 for centralized treatment. By controlling the driving motor 16 to start, when the driving motor 16 starts, it drives the transmission gear 17 to rotate. When the transmission gear 17 rotates, due to the meshing connection between the inner side of the transmission gear 17 and the transmission gear ring 20, a force is generated to drive the heating cylinder 15 to rotate. When the heating cylinder 15 rotates, it drives the electric heating tube 19 to rotate. When the electric heating tube 19 rotates, the crystals of the fluorescent whitening agent production raw materials inside the mixing reactor 4 are evenly heated, thereby increasing the mixing reaction efficiency of the fluorescent whitening agent production raw materials crystals while enabling the crystals of the fluorescent whitening agent production raw materials to be evenly heated.

[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crystal mixing reaction device for the production of fluorescent whitening agents, characterized in that: It includes a support base plate (1). A support seat (3) is fixedly installed at the rear side of the upper end of the support base plate (1). A mixing reactor (4) is fixedly supported and installed at the front side of the upper end of the support base plate (1). An inlet (5) which is fixedly communicated with an external feeding pipe for crystal raw materials of fluorescent whitening agent production is respectively fixedly communicated at the front side of the upper end of the mixing reactor (4). A discharge port (6) which is fixedly communicated with an external discharge pipe is fixedly communicated at the bottom of the mixing reactor (4). Exhaust ports (7) which are fixedly communicated with an external exhaust pipe are respectively fixedly communicated at both sides of the upper end of the mixing reactor (4). A stirring motor (8) is fixedly installed in the middle of the upper end of the mixing reactor (4). A stirring shaft (9) is fixedly installed at the transmission shaft part of the lower end of the stirring motor (8). Stirring rods (10) for stirring and mixing the crystal raw materials of fluorescent whitening agent in the mixing reactor (4) are fixedly installed on the outer surface of the lower end of the stirring shaft (9). A support plate (11) is fixedly installed at the front end of the support seat (3). A support ring (12) is fixedly installed at the front end of the support plate (11). A limiting ring rail (13) is fixedly installed inside the support ring (12). Limiting rollers (14) are in limiting rolling fit inside the limiting ring rail (13). A heating cylinder (15) is fixedly installed inside the limiting rollers (14). A driving motor (16) is fixedly installed on the outer surface of the lower end of the heating cylinder (15). A transmission gear (17) is fixedly installed at the transmission shaft part of the lower end of the driving motor (16). A transmission toothed ring (20) is meshed and connected inside the transmission gear (17). An electric heater (18) is fixedly arranged on the outer surface of the middle part of the heating cylinder (15). Electric heating pipes (19) are fixedly installed and supported on the inner wall of the heating cylinder (15).

2. The crystal mixing reaction device for the production of fluorescent whitening agent according to claim 1, characterized in that: Support rollers (2) are fixedly installed at the four corners of the bottom of the support base plate (1), and the number of the support rollers (2) is four, which are symmetrically distributed at the four corners of the bottom of the support base plate (1).

3. The crystal mixing reaction device for the production of fluorescent whitening agent according to claim 2, characterized in that: A temperature sensor is fixedly installed inside the mixing reactor (4). The number of the inlets (5) is two, which are symmetrically distributed at the front side of the upper end of the mixing reactor (4).

4. A crystal mixing reaction device for the production of fluorescent whitening agents according to claim 3, characterized in that: The number of the exhaust ports (7) is two, which are symmetrically distributed at both sides of the upper end of the mixing reactor (4).

5. A crystal mixing reaction device for the production of fluorescent whitening agents according to claim 4, characterized in that: The upper end of the stirring shaft (9) is rotationally connected through a rotating shaft at the upper end of the mixing reactor (4). The number of the stirring rods (10) is several, which are symmetrically distributed in sequence from top to bottom on the outer surface of the lower end of the stirring shaft (9).

6. A crystal mixing reaction device for the production of fluorescent whitening agents according to claim 5, characterized in that: The number of the support plates (11) is two, which are symmetrically distributed vertically at the front end of the support seat (3). The support ring (12) surrounds the outer surfaces of the upper and lower parts of the middle of the mixing reactor (4) inside.

7. The crystal mixing reaction device for the production of fluorescent whitening agent according to claim 6, characterized in that: The number of the limiting rollers (14) is several, which are symmetrically distributed in sequence inside the limiting ring rail (13).

8. A crystal mixing reaction device for the production of fluorescent whitening agents according to claim 7, characterized in that: The transmission toothed ring (20) is fixedly installed on the outer surface of the support ring (12). The electric heater (18) penetrates to the outer surface of the heating cylinder (15) and is communicated with the electric heating pipes (19).