Modularized table type double-sided friction stir welding equipment
The modular dual-head friction stir welding device improves efficiency and adaptability by using a sliding column with two-dimensional motion components for synchronized dual-sided welding, addressing inefficiencies in adjusting to different-sized components.
Patent Information
- Application Number
- CN202521122963.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2035-06-04
AI Technical Summary
The existing modular tabletop double-sided friction stir welding equipment needs to adjust the beam position when welding parts of different sizes, resulting in low welding efficiency and difficulty in flexibly adjusting the welding direction and position.
The slidingly mounted column and two-dimensional moving parts are designed, combined with the transverse drive parts and the connecting frame to realize the synchronous movement of the upper and lower heads and three-dimensional position transformation, enhancing the applicability and flexibility of the equipment.
It improves welding efficiency and flexibility, can adapt to workpieces of different sizes and shapes, reduces welding deformation, and improves welding quality and uniformity.
Smart Images

Figure CN223098229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of double-sided friction stir welding, in particular to a modular desktop double-sided friction stir welding device. Background Technique
[0002] The modular desktop double-sided friction stir welding device is an efficient and precise welding device that combines friction stir welding technology. Its characteristics are that it can achieve double-sided welding, and at the same time has the flexibility of modular design and desktop operation. This device is widely used in the fields of new energy vehicles, battery trays, energy storage devices, etc., and has the characteristics of high efficiency, stability, and high degree of automation.
[0003] The modular desktop double-sided friction stir welding device is usually equipped with double heads and double crossbeams, which can synchronously weld the upper and lower surfaces of the workpiece to be welded, thus significantly improving the welding deformation and welding efficiency. However, when welding parts of different sizes, the positions of the upper and lower crossbeams need to be adjusted, resulting in the operator needing to replace the stirring heads of different lengths, causing low welding efficiency. Summary of the Invention
[0004] The purpose of the utility model is to provide a modular desktop double-sided friction stir welding device to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A modular desktop double-sided friction stir welding device, including a base and a bracket fixedly installed on the base, and a workbench is arranged on the bracket;
[0007] It also includes a column slidably installed on the base and driven by a cross-movement driving part installed on the base. Two two-dimensional movement parts are arranged on the column. An upper head and a lower head are respectively installed on the two two-dimensional movement parts, and the upper head and the lower head are arranged opposite to each other;
[0008] It also includes a connecting frame detachably connecting the two two-dimensional movement parts.
[0009] For the modular desktop double-sided friction stir welding device as described above: the two-dimensional movement part includes a transverse movement part and a vertical linear driver. The vertical linear driver is connected to the transverse movement part. The transverse movement part is driven by a horizontal driving part installed on the column to move horizontally. A receiving part for receiving the upper head or the lower head is fixed to the moving end of the vertical linear driver.
[0010] The modular desktop double-sided friction stir welding equipment as described above: At least one slide rail is fixed on one side of the lateral moving member facing the column, and a first sliding groove that is slidably engaged with the slide rail is provided on the column.
[0011] The modular desktop double-sided friction stir welding equipment as described above: The connecting frame is detachably connected to the two lateral moving members.
[0012] The modular desktop double-sided friction stir welding equipment as described above: At least two guide rails are fixed on the base, and the guide rails are slidably engaged with a second sliding groove fixed on the column.
[0013] The modular desktop double-sided friction stir welding equipment as described above: A hollow groove is formed on the workbench.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] According to different usage requirements, the upper welding head or the lower welding head is made to perform the friction welding action, or the upper welding head and the lower welding head can be connected through the connecting frame to the two two-dimensional moving members to synchronously perform the friction welding action on the upper and lower surfaces of the workpiece, which improves the welding efficiency and flexibility to a certain extent, enables the equipment to adapt to different welding situations, realizes the switching between single-sided welding and double-sided welding, and can flexibly adjust the welding direction and position to meet different welding requirements.
[0016] Among them, double-sided friction stir welding can effectively improve the deformation problem during the welding process by welding simultaneously from the upper and lower surfaces of the workpiece, can act symmetrically on both sides of the weld, thereby reducing the asymmetric heat input and stress distribution generated during the welding process, making the weld more uniform and stable, and thus improving the welding quality.
[0017] At the same time, the two-dimensional moving members are arranged in cooperation with the transverse movement driving member to drive the movement of the column, realizing the three-dimensional position transformation of the upper welding head and the lower welding head, enhancing the applicable range and flexibility of the equipment, and enabling the welding equipment to adapt to the welding requirements of workpieces of different sizes and shapes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of the modular desktop double-sided friction stir welding equipment.
[0019] Figure 2 It is a schematic structural diagram of the modular desktop double-sided friction stir welding equipment from another angle.
[0020] Figure 3 It is a schematic structural diagram of the column and the guide rail in the modular desktop double-sided friction stir welding equipment.
[0021] Figure 4It is a schematic structural diagram of the middle column and the movable displacement member in a modular desktop double-sided friction stir welding device.
[0022] Figure 5 It is a schematic structural diagram of the movable displacement member, the upper machine head and the lower machine head in a modular desktop double-sided friction stir welding device.
[0023] In the figure: 1. Base; 2. Bracket; 3. Workbench; 4. Column; 401. First chute; 402 - Second chute; 5. Transverse moving member; 501. Slide rail; 6. Vertical linear driver; 7. Upper machine head; 8. Lower machine head; 9. Guide rail; 10. Connecting frame; 11. Bearing member. Detailed implementation manners
[0024] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the drawings denote elements having the same or similar functions. Although various aspects of the embodiments are shown in the drawings, the drawings do not have to be drawn to scale unless otherwise specified.
[0025] The special term "exemplary" here means "serving as an example, an embodiment or an illustration". Any embodiment described as "exemplary" here does not have to be construed as superior to or better than other embodiments.
[0026] In addition, in order to better illustrate the present application, numerous specific details are given in the following specific embodiments. Those skilled in the art should understand that the present application can also be implemented without some specific details. In some instances, methods, means, and elements well known to those skilled in the art are not described in detail so as to highlight the gist of the present application.
[0027] Please refer to Figures 1 to 5 , in an embodiment of the present utility model, a modular desktop double-sided friction stir welding device includes a base 1 and a bracket 2 fixedly installed on the base 1, and a workbench 3 is arranged on the bracket 2;
[0028] It further includes a column 4 slidably installed on the base 1 and driven by a transverse movement driving member installed on the base 1. Two two-dimensional moving members are arranged on the column 4, and an upper machine head 7 and a lower machine head 8 are respectively installed on the two two-dimensional moving members, and the upper machine head 7 and the lower machine head 8 are arranged opposite to each other;
[0029] It further includes a connecting frame 10 detachably connecting the two two-dimensional moving members.
[0030] In this embodiment, according to different usage requirements, the upper welding head 7 or the lower welding head 8 can be made to perform friction welding operations. It is also possible to connect two two-dimensional moving parts through the connecting frame 10 to synchronously perform friction welding operations on the upper and lower surfaces of the workpiece by the upper welding head 7 and the lower welding head 8, which improves the welding efficiency and welding flexibility to a certain extent, enables the equipment to adapt to different welding situations, realizes the switching between single-sided welding and double-sided welding, and can flexibly adjust the welding direction and position to meet different welding requirements.
[0031] Among them, double-sided friction stir welding can effectively improve the deformation problem during the welding process by welding simultaneously from the upper and lower surfaces of the workpiece. It can act symmetrically on both sides of the weld seam, thereby reducing the asymmetric heat input and stress distribution generated during the welding process, making the weld seam more uniform and stable, and thus improving the welding quality.
[0032] At the same time, the two-dimensional moving parts are arranged to cooperate with the crosswise driving parts to drive the movement of the column 4, realizing the three-dimensional position transformation of the upper welding head 7 and the lower welding head 8, enhancing the applicable range and welding flexibility of the equipment, and enabling the welding equipment to adapt to the welding requirements of workpieces with different sizes and shapes.
[0033] In one embodiment, the crosswise driving part includes a rack plate formed on the base 1 and a gear arranged on the column 4 and meshing with the rack plate. The gear is driven to rotate by a servo motor installed on the column 4, so as to cooperate with the action of the rack plate to realize the directional movement of the column 4 on the base 1.
[0034] In another embodiment, the crosswise driving part includes a lead screw rotatably installed on the base 1 and a servo motor installed on the base 1 for driving the lead screw to rotate. A threaded sleeve is fixed on the column 4, and the threaded sleeve is in threaded connection with the lead screw. When the servo motor drives the lead screw to rotate, the column 4 is driven to move directionally on the base 1 through the action of the threaded sleeve.
[0035] In order to realize the stability of the movement of the column 4 relative to the base 1, at least two guide rails 9 are fixed on the base 1, and the guide rails 9 are in sliding fit with the second sliding grooves 402 fixed on the column 4.
[0036] Furthermore, the two-dimensional moving part includes a transverse moving part 5 and a vertical linear driver 6. The vertical linear driver 6 is connected with the transverse moving part 5. The transverse moving part 5 is driven by a horizontal driving part installed on the column 4 to move horizontally. A receiving part 11 for receiving the upper welding head 7 or the lower welding head 8 is fixed on the moving end of the vertical linear driver 6. Among them, at least one slide rail 501 is fixed on one side of the transverse moving part 5 facing the column 4, and a first sliding groove 401 in sliding fit with the slide rail 501 is arranged on the column 4.
[0037] Among them, the horizontal driving member includes a rack plate formed on the transverse moving member 5 and a gear disposed on the column 4 and meshing with the rack plate. The gear is driven to rotate by a servo motor mounted on the column 4, so as to cooperate with the action of the rack plate to realize the directional movement of the transverse moving member 5 relative to the column 4.
[0038] Further, the connecting frame 10 is detachably connected to the two transverse moving members 5. Specifically, after the connecting frame 10 is placed between the two transverse moving members 5, it can be fixed by a fixing plate and bolts. In detail, after the connecting frame 10 is placed between the two transverse moving members 5, the fixing plate is attached to one side of the transverse moving member 5 and the connecting frame 10, and then bolts are passed through the through holes on the fixing plate and fixed to the transverse moving member 5 and the connecting frame 10, so as to achieve stable installation.
[0039] When the upper machine head 7 and the lower machine head 8 perform friction welding synchronously, the upper machine head 7 and the lower machine head 8 can contact the workpiece simultaneously. A hollow groove is formed on the workbench 3, and the lower machine head 8 can pass through the hollow groove to contact the workpiece, so as to perform the welding action.
[0040] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0041] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A modular desktop double-sided friction stir welding device, comprising a base (1) and a bracket (2) fixedly installed on the base (1), wherein a workbench (3) is arranged on the bracket (2), and is characterized in that ; It further includes a column (4) slidably mounted on the base (1) and driven by a transverse movement driving member mounted on the base (1). Two groups of two-dimensional movement members are provided on the column (4), and an upper machine head (7) and a lower machine head (8) are respectively mounted on the two groups of two-dimensional movement members. The upper machine head (7) and the lower machine head (8) are arranged opposite to each other. It further includes a connecting frame (10) detachably connecting the two two-dimensional movement members.
2. The modular desktop double-sided friction stir welding equipment according to claim 1, characterized in that, The two-dimensional movement member includes a transverse movement member (5) and a vertical linear driver (6). The vertical linear driver (6) is connected to the transverse movement member (5). The transverse movement member (5) is driven by a horizontal driving member mounted on the column (4) to move horizontally. A receiving member (11) for receiving the upper machine head (7) or the lower machine head (8) is fixed to the moving end of the vertical linear driver (6).
3. The modular desktop double-sided friction stir welding equipment according to claim 2, characterized in that, At least one slide rail (501) is fixed to one side of the transverse movement member (5) facing the column (4). A first chute (401) slidably engaged with the slide rail (501) is provided on the column (4).
4. A modular desktop double-sided friction stir welding device according to claim 2, characterized in that The connecting frame (10) is detachably connected to the two transverse movement members (5).
5. A modular desktop double-sided friction stir welding device according to claim 1, characterized in that, At least two guide rails (9) are fixed to the base (1). The guide rails (9) are slidably engaged with a second chute (402) fixed to the column (4).
6. A modular desktop double-sided friction stir welding device according to claim 1, characterized in that A hollow groove is formed on the workbench (3).