Drying device for color master batch processing

The spiral dryer with integrated heating and filtration systems addresses the inefficiencies of batch-wise drying in existing devices, enabling continuous and efficient drying of color masterbatches.

CN223099668UActive Publication Date: 2025-07-15ANHUI KALUO PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422326988.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-15
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing masterbatch drying device cannot achieve continuous drying and the drying efficiency is low.

Method used

The spiral drying pipe is used to combine the support heating column and the water vapor suction mechanism, and the masterbatch is air-dried by a hot air fan, and the water vapor is discharged through the water vapor filtering assembly and the exhaust fan to achieve continuous drying.

Benefits of technology

The continuous and uninterrupted drying of masterbatches is achieved, which greatly improves the drying efficiency, and is kept dry through storage buckets and insulation fences, making it easy to use at any time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223099668U_ABST
Patent Text Reader

Abstract

The utility model discloses a drying device for color master batch processing, which comprises a support frame and a spiral drying pipe, the surface of the support frame is fixedly connected with a plurality of support heating columns in an annular array, the plurality of support heating columns all penetrate through the spiral drying pipe, the outer surface of the spiral drying pipe is fixedly connected with a feed hopper, and the feed hopper is fixedly connected with the spiral drying pipe. A water vapor filtering assembly is arranged at the head end of the spiral drying pipe, an air pipe is fixedly connected to the end of the water vapor filtering assembly, an air heater is fixedly connected to the end of the air pipe, and a plurality of water vapor suction mechanisms are arranged on the outer surface of the spiral drying pipe at equal intervals. Hot air generated by the hot-air blower enters the spiral drying pipe after being filtered by the water vapor filtering assembly, so that the color master batches can be air-dried, the moving speed of the color master batches in the spiral drying pipe can be slowed down through the supporting heating columns, and the drying effect of the color master batches can be improved; according to the color master batch drying device, color master batch drying work can be continuously carried out, and the color master batch drying efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of drying equipment, in particular to a drying device for masterbatch processing. Background Art

[0002] Masterbatch is a coloring material used in plastic processing. It is a concentrate made from pigments or dyes and carrier resins through a special process. The main function of masterbatch is to provide color in the production process of plastic products.

[0003] Through searching, it was found that CN221021877U discloses a drying device for masterbatch processing. The masterbatch after phase transfer and water washing is poured along the notch of the feeding frame. To ensure that the masterbatch can accurately fall onto the surface of the lower collecting frame, after the loading is completed, the hydraulic cylinder on the top of the upper support frame can be automatically started, and its piston end pushes the push rod, and the push rod pushes the limit frame, so that the bottom of the limit frame is stuck into the slot of the lower collecting frame, thereby completing the sealing between the limit seat and the lower collecting frame, and preventing the masterbatch from shaking out of the lower collecting frame during the water-spinning drying process; the stepper motor outside the drying box can be started, and its motor shaft drives the drive shaft to rotate, and the drive shaft drives the positioning frame to rotate, so that the masterbatch in the limit frame and the lower collecting frame can complete the comprehensive drying effect under the action of the dryer; and during the rotation process, the moisture left on its surface after water washing is thrown out from the outside of the filter screen under the action of Li Xinli, thereby accelerating the drying rate.

[0004] However, during the drying process, the masterbatches in the lower collecting rack need to be dried batch by batch. Only after the masterbatches in the current collecting rack are dried can the next batch of masterbatches be dried. Continuous drying work cannot be performed, and the drying efficiency is low. Therefore, we need an efficient drying device for masterbatch processing. Utility Model Content

[0005] The utility model aims to provide a drying device for masterbatch processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drying device for masterbatch processing, comprising a support frame and a spiral drying tube, the surface of the support frame is in a ring array and is fixedly connected with a plurality of support heating columns, and the plurality of support heating columns all penetrate the spiral drying tube, the spiral drying tube and the support heating columns form a fixed connection relationship, the outer surface of the spiral drying tube is fixedly connected with a feed hopper, the tail end of the spiral drying tube is fixedly connected with a discharge pipe, the head end of the spiral drying tube is provided with a water vapor filter assembly, the end of the water vapor filter assembly is fixedly connected with an air duct, the end of the air duct is fixedly connected with a hot air blower, and the outer surface of the spiral drying tube is equidistantly provided with a plurality of water vapor suction mechanisms.

[0007] Preferably, an electric heating tube is built inside the support heating column.

[0008] Preferably, the water vapor filtering component includes a first arc plate, a second arc plate and a water vapor filter screen. One end of the first arc plate is fixedly connected to the end of the spiral drying tube, and the other end of the first arc plate is fixedly connected to the outer surface of the air duct. The second arc plate is hinged to the end of the first arc plate, and fixing bolts are commonly threadedly connected to the surfaces of the first arc plate and the second arc plate. Card slots are formed on the inner sides of the first arc plate and the second arc plate, and the water vapor filter screen is snap-fitted and fixed in the card slots.

[0009] Preferably, the water vapor suction mechanism includes a suction fan, an exhaust pipe and a baffle. The exhaust pipe is fixedly communicated with the outer surface of the spiral drying tube. The suction fan is fixedly installed at one end of the exhaust pipe away from the spiral drying tube. The baffle is fixedly connected to the inner wall of the exhaust pipe, and a plurality of through holes are formed on the surface of the baffle. The diameter of the through holes is smaller than the diameter of the masterbatch.

[0010] Preferably, the number of turns of the spiral drying tube is at least four turns.

[0011] Preferably, a storage bucket is fixedly connected to the center position of the surface of the support frame. A feeding port is formed on the upper surface of the storage bucket. A cover for blocking the feeding port is also rotatably connected to the surface of the storage bucket in a damping manner. A discharge pipe is arranged on the lower surface of the storage bucket, and a solenoid valve is arranged on the discharge pipe.

[0012] Preferably, a heat preservation enclosure is fixedly connected to the surface of the support frame, and the air duct, the discharge pipe and the exhaust pipe all penetrate through the heat preservation enclosure.

[0013] Beneficial effects

[0014] The utility model provides a drying device for masterbatch processing, which has the following beneficial effects:

[0015] 1. For this drying device for masterbatch processing, by putting the masterbatch into the feed hopper and then turning on the hot air blower, under the action of gravity and the blowing of the hot air blower, the masterbatch can spiral and roll downward along the inner wall of the spiral drying tube. The hot air generated by the hot air blower enters the spiral drying tube after being filtered by the water vapor filtering component, so as to air-dry the masterbatch. The support heating column can not only slow down the moving speed of the masterbatch in the spiral drying tube, but also improve the drying effect of the masterbatch. The water vapor suction mechanism can discharge the water vapor in the spiral drying tube. Finally, the dried masterbatch is discharged from the discharge pipe. The utility model can continuously carry out the masterbatch drying work, greatly improving the masterbatch drying efficiency.

[0016] 2. The drying device for masterbatch processing can conveniently store and preserve the dried masterbatch by providing a storage barrel, and the heat emitted by a plurality of supporting heating columns and the use of heat-insulating enclosures can effectively prevent heat loss, thereby heating the storage barrel, and the masterbatch stored in the storage barrel can be kept dry for a long time. By opening the solenoid valve, the masterbatch in the storage barrel can be discharged from the discharge pipe, thereby facilitating the use of the masterbatch at any time, providing convenience for users. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a drying device for masterbatch processing proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of a drying device for masterbatch processing proposed by the utility model after removing the heat-insulating enclosure;

[0019] Figure 3 This is a three-dimensional structural diagram of a water vapor suction mechanism of a drying device for masterbatch processing proposed by the utility model;

[0020] Figure 4 The utility model discloses a cross-sectional structural diagram of a water vapor filtering assembly of a drying device for masterbatch processing.

[0021] In the figure: 1. support frame; 2. spiral drying tube; 3. supporting heating column; 4. feed hopper; 5. discharge pipe; 6. water vapor filter assembly; 7. air duct; 8. hot air blower; 9. water vapor suction mechanism; 10. first arc plate; 11. second arc plate; 12. water vapor filter; 13. fixing bolts; 14. exhaust fan; 15. exhaust pipe; 16. baffle; 17. through hole; 18. storage barrel; 19. feeding port; 20. sealing cover; 21. discharge pipe; 22. solenoid valve; 23. thermal insulation enclosure. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1-4, the utility model provides a technical solution: a drying device for masterbatch processing, including a support frame 1 and a spiral drying tube 2. The surface of the support frame 1 is fixedly connected with a plurality of support heating columns 3 in a circular array, and a plurality of support heating columns 3 all penetrate through the spiral drying tube 2. The spiral drying tube 2 and the support heating columns 3 form a fixed connection relationship. An electric heating tube is built inside the support heating column 3. By using the electric heating tube to work, the support heating column 3 can emit heat, so as to heat the inside of the spiral drying tube 2.

[0024] A feed hopper 4 is fixedly connected to the outer surface of the spiral drying tube 2. The tail end of the spiral drying tube 2 is fixedly communicated with a discharge pipe 5. A water vapor filtering component 6 is arranged at the head end of the spiral drying tube 2. One end of the water vapor filtering component 6 is fixedly connected with an air duct 7. The end of the air duct 7 is fixedly connected with a hot air blower 8. And a plurality of water vapor suction mechanisms 9 are equidistantly arranged on the outer surface of the spiral drying tube 2.

[0025] By putting the masterbatch into the feed hopper 4 and then turning on the hot air blower 8, under the action of gravity and the blowing of the hot air blower 8, the masterbatch can spiral down along the inner wall of the spiral drying tube 2. The hot air generated by the hot air blower 8 will enter the spiral drying tube 2 after being filtered by the water vapor filtering component 6, so as to air-dry the masterbatch. Using the support heating column 3 can not only slow down the moving speed of the masterbatch in the spiral drying tube 2 to increase the drying time, but also improve the drying effect of the masterbatch. Using the water vapor suction mechanism 9 can discharge the water vapor in the spiral drying tube 2. Finally, the dried masterbatch will be discharged from the discharge pipe 5. The utility model can continuously carry out the masterbatch drying work, greatly improving the masterbatch drying efficiency.

[0026] The water vapor filtering component 6 includes a first arc plate 10, a second arc plate 11 and a water vapor filter net 12. One end of the first arc plate 10 is fixedly connected to the end of the spiral drying tube 2, and the other end of the first arc plate 10 is fixedly connected to the outer surface of the air duct 7. The second arc plate 11 is hinged to the end of the first arc plate 10. And fixing bolts 13 are commonly threadedly connected to the surfaces of the first arc plate 10 and the second arc plate 11. Card slots are opened on the inner sides of the first arc plate 10 and the second arc plate 11. The water vapor filter net 12 is clamped and fixed in the card slots. By setting the water vapor filter net 12, it can effectively prevent the outside water vapor from entering the spiral feeding tube. By setting the fixing bolts 13, the first arc plate 10, the second arc plate 11 and the water vapor filter net 12, by removing the fixing bolts 13 and then rotating the second arc plate 11, it is convenient to disassemble and replace the water vapor filter net 12.

[0027] The water vapor suction mechanism 9 includes a suction fan 14, an exhaust pipe 15, and a baffle 16. The exhaust pipe 15 is fixedly connected to the outer surface of the spiral drying pipe 2. The suction fan 14 is fixedly installed at one end of the exhaust pipe 15 away from the spiral drying pipe 2. The baffle 16 is fixedly connected to the inner wall of the exhaust pipe 15, and a plurality of through holes 17 are formed on the surface of the baffle 16. The diameter of the through holes 17 is smaller than the diameter of the masterbatch. By operating the suction fan 14, the water vapor in the spiral drying pipe 2 can be discharged from the exhaust pipe 15, and the baffle 16 can effectively prevent the masterbatch from entering the exhaust pipe 15.

[0028] The center position of the surface of the support frame 1 is fixedly connected with a storage barrel 18. A feeding port 19 is formed on the upper surface of the storage barrel 18. The surface of the storage barrel 18 is also rotatably connected with a cover 20 for blocking the feeding port 19 in a damping manner. A discharge pipe 21 is arranged on the lower surface of the storage barrel 18, and a solenoid valve 22 is arranged on the discharge pipe 21. By rotating the cover 20, the feeding port 19 can be blocked or opened.

[0029] The surface of the support frame 1 is fixedly connected with a heat preservation enclosure 23, and the air duct 7, the discharge pipe 5, and the exhaust pipe 15 all penetrate through the heat preservation enclosure 23.

[0030] By providing the storage barrel 18, it is convenient to store and preserve the dried masterbatch. And in cooperation with the heat emitted by the plurality of support heating columns 3, and by using the heat preservation enclosure 23, the heat dissipation can be effectively avoided, so that the storage barrel 18 can be heated, and then the masterbatch stored in the storage barrel 18 can be kept dry for a long time. By opening the solenoid valve 22, the masterbatch in the storage barrel 18 can be discharged from the discharge pipe 21, which facilitates the use of the masterbatch at any time and provides convenience for the user.

[0031] Working principle: When the drying device for masterbatch is in use, first, the electric heating tubes, the hot air blower 8, and the suction fan 14 in the support heating column 3 can be turned on. After the spiral drying pipe 2 is preheated, the masterbatch to be dried is put into the feed hopper 4. At this time, the masterbatch will fall into the spiral drying pipe 2. By operating the hot air blower 8, the hot air can be filtered by the water vapor filtering component 6 and then conveyed into the spiral drying pipe 2 through the air duct 7. Under the action of gravity and the blowing of the hot air blower 8, the masterbatch can spiral down along the inner wall of the spiral drying pipe 2. When the masterbatch rolls and touches the support heating column 3, its moving speed will be reduced, so that the masterbatch can be air-dried. The support heating column 3 can not only slow down the moving speed of the masterbatch in the spiral drying pipe 2, but also improve the drying effect of the masterbatch. By operating the suction fan 14, the water vapor in the spiral drying pipe 2 can be discharged. Finally, the dried masterbatch will be discharged from the discharge pipe 5. The utility model can continuously carry out the masterbatch drying work, greatly improving the masterbatch drying efficiency.

[0032] In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference may be made to the usual designs. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0033] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A drying device for masterbatch processing, comprising a support frame (1) and a spiral drying tube (2), characterized in that: A plurality of support heating columns (3) are fixedly connected to the surface of the support frame (1) in an annular array, and the plurality of support heating columns (3) all penetrate through the spiral drying pipe (2). The spiral drying pipe (2) and the support heating columns (3) form a fixed connection relationship. A feed hopper (4) is fixedly connected to the outer surface of the spiral drying pipe (2). The tail end of the spiral drying pipe (2) is fixedly communicated with a discharge pipe (5). A water vapor filtering component (6) is arranged at the head end of the spiral drying pipe (2). An air duct (7) is fixedly connected to the end of the water vapor filtering component (6). A hot air blower (8) is fixedly connected to the end of the air duct (7). And a plurality of water vapor suction mechanisms (9) are equidistantly arranged on the outer surface of the spiral drying pipe (2).

2. The drying device for masterbatch processing according to claim 1, wherein: An electric heating pipe is built inside the support heating column (3).

3. The drying device for masterbatch processing according to claim 1, characterized in that: The water vapor filtering component (6) includes a first arc-shaped plate (10), a second arc-shaped plate (11) and a water vapor filter net (12). One end of the first arc-shaped plate (10) is fixedly connected to the end of the spiral drying pipe (2), and the other end of the first arc-shaped plate (10) is fixedly connected to the outer surface of the air duct (7). The second arc-shaped plate (11) is hinged to the end of the first arc-shaped plate (10). And a fixing bolt (13) is commonly threadedly connected to the surfaces of the first arc-shaped plate (10) and the second arc-shaped plate (11). Card slots are opened on the inner sides of the first arc-shaped plate (10) and the second arc-shaped plate (11). The water vapor filter net (12) is clamped and fixed in the card slots.

4. A drying device for masterbatch processing according to claim 1, characterized in that: The water vapor suction mechanism (9) includes a suction fan (14), an exhaust pipe (15) and a baffle plate (16). The exhaust pipe (15) is fixedly communicated with the outer surface of the spiral drying pipe (2). The suction fan (14) is fixedly installed at one end of the exhaust pipe (15) away from the spiral drying pipe (2). The baffle plate (16) is fixedly connected to the inner wall of the exhaust pipe (15). And a plurality of through holes (17) are opened on the surface of the baffle plate (16). The diameter of the through holes (17) is smaller than the diameter of the color masterbatch.

5. A drying device for masterbatch processing according to any one of claims 1 and 4, characterized in that: The number of turns of the spiral drying pipe (2) is at least four turns.

6. The drying device for masterbatch processing according to claim 1, characterized in that: A storage barrel (18) is fixedly connected to the central position of the surface of the support frame (1). A feeding port (19) is opened on the upper surface of the storage barrel (18). A cover (20) for blocking the feeding port (19) is also rotatably connected to the surface of the storage barrel (18) in a damping manner. A discharge pipe (21) is arranged on the lower surface of the storage barrel (18). A solenoid valve (22) is arranged on the discharge pipe (21).

7. The drying device for masterbatch processing according to claim 6, characterized in that: A heat preservation enclosure (23) is fixedly connected to the surface of the support frame (1). And the air duct (7), the discharge pipe (5) and the exhaust pipe (15) all penetrate through the heat preservation enclosure (23).

Citation Information

Patent Citations

  • A drying device for masterbatch processing

    CN221021877U