Industrial automatic detection equipment

Abstract

The utility model provides industrial automatic detection equipment, which relates to the field of industrial automatic detection equipment and comprises a working table, a conveying assembly is mounted in an inner cavity of the working table, a driving assembly is mounted on one side of the working table and used for providing power for the conveying assembly, and the conveying assembly is used for conveying detection products. The top of the workbench is provided with a detection assembly and a moving assembly; the detection assembly comprises a box body, an industrial camera, a controller and a display; through the arrangement of the workbench, the conveying assembly, the detection assembly and the driving assembly, the effect of visual detection is achieved, through the arrangement of the moving assembly, the effect of removing defective products is achieved, the first motor, the threaded rod, the threaded sleeve and the electric push rod drive the mechanical clamping jaw to move, the mechanical clamping jaw can grab the defective products, and the defective products can be conveniently detected. Therefore, the automatic effect of the visual inspection equipment is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the field of industrial automation detection equipment, and specifically relates to an industrial automation detection equipment. Background Technique

[0002] Industrial automation detection equipment refers to equipment used to automatically monitor, control, and optimize process parameters and product quality during industrial production. These equipment usually include sensors, controllers, actuators, and software systems, which can collect data, analyze data, and make corresponding decisions in real time. Visual inspection is a type of industrial automation detection equipment, which is mostly used to detect the appearance, size, and defects of products to determine whether the products meet the production standards.

[0003] According to the Chinese patent application number: 202223436272.5, a machine vision detection equipment for industrial automation manufacturing is disclosed, which includes a detection table, a shooting component and a clamping component configured on the detection table. The desktop of the detection table is provided with through holes. The shooting component includes a detection table and a movable frame configured on the upper surface of the detection table, and a CCD camera configured on the movable frame. The detection table is configured between two through holes. The CCD camera is configured to shoot downward the object above the detection table and is signal-connected to an external image processing display. The clamping component includes an electric push rod configured on the detection table, a chassis configured on the output end of the electric push rod, a sliding plate configured on the chassis, a motor configured on the sliding plate, and a pneumatic gripper configured on the output end of the motor. The sliding plate can slide through the through holes. The detection table is provided with two through holes, and the detection table is arranged between the two through holes. The machine vision detection equipment includes two clamping components, and the two clamping components respectively pass through the two through holes.

[0004] The prior art effectively solves the problem that the steps of clamping products by the vision detection device are relatively cumbersome, and it is impossible to fix them quickly and effectively, resulting in low detection efficiency. It has the advantages of being able to conveniently clamp the detected products and improve the detection efficiency. However, this kind of vision detection device cannot reject defective products during use and requires manual sorting, thus reducing the automation efficiency.

[0005] In summary, therefore, the utility model provides an industrial automation detection equipment to solve the above problems. Content of the Utility Model

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] An industrial automation detection device, comprising a workbench, wherein a conveying component is installed in the inner cavity of the workbench, a driving component is installed on one side of the workbench, the driving component is used to provide power for the conveying component, the conveying component is used to convey detection products, a detection component and a moving component are installed on the top of the workbench, the detection component includes a box body, an industrial camera, a controller and a display, the box body is fixedly connected to the workbench, the number of industrial cameras is four, and they are respectively fixed on the inner wall of the box body and the bottom of the inner cavity of the workbench, the controller and the display are both fixed on the surface of the box body, the moving component includes a support plate, a diversion plate, a mechanical gripper, an electric push rod, a first motor, a threaded rod and a threaded sleeve, the support plate and the diversion plate are both fixedly connected to the workbench, the first motor is fixed on one side of the support plate, the mechanical gripper and the electric push rod are both installed at the bottom of the support plate, the threaded rod and the threaded sleeve are both installed in the inner cavity of the support plate, the output end of the industrial camera is connected to the input end of the controller, and the output end of the controller is respectively connected to the input ends of the display, the mechanical gripper, the electric push rod, the first motor and the second motor.

[0008] Further, in the present utility model, the output shaft of the first motor penetrates into the inner cavity of the support plate and is in transmission connection with the threaded rod, one end of the threaded rod away from the first motor is movably connected to the inner wall of the support plate through a bearing, a through groove is formed at the bottom of the support plate, the threaded sleeve is sleeved on the surface of the threaded rod and is in threaded connection with the surface of the threaded rod.

[0009] Further, in the present utility model, one end of the threaded sleeve away from the threaded rod penetrates through the through groove and is fixedly connected to the electric push rod, and the output end of the electric push rod is fixedly connected to the mechanical gripper.

[0010] Further, in the present utility model, the conveying component includes a conveyor belt, a driving roller, a driven roller and a supporting roller, the driving roller and the driven roller are respectively installed at both ends of the inner cavity of the workbench, the supporting roller is installed between the driving roller and the driven roller, the conveyor belt is sleeved on the surfaces of the driving roller, the driven roller and the supporting roller, and the driving roller, the driven roller and the supporting roller are all movably connected to the inner wall of the workbench through bearings.

[0011] Further, in the present utility model, the driving component includes a protective cover, a second motor, a driving wheel, a driven wheel and a transmission rod, the protective cover is fixedly connected to the workbench, the second motor is fixedly connected to the protective cover, and the driving wheel, the driven wheel and the transmission rod are all installed in the inner cavity of the protective cover.

[0012] Further, in the present utility model, the output shaft of the second motor penetrates into the inner cavity of the protective cover and is in transmission connection with the driving wheel. A chain drive connection is provided between the driving wheel and the driven wheel. One end of the transmission rod is fixedly connected to the driven wheel, and the other end of the transmission rod penetrates into the inner cavity of the workbench and is in transmission connection with the driving roller. The driven wheel is movably connected to the inner wall of the protective cover through a bearing.

[0013] Beneficial effects: The present utility model has the following beneficial effects:

[0014] By providing a workbench, a conveying assembly, a detection assembly and a driving assembly, the present utility model can achieve the effect of visual detection. The driving assembly and the conveying assembly cooperate to convey the product to be detected into the inner cavity of the box body, and the appearance of the product is photographed and detected by an industrial camera, thereby improving the detection efficiency. By providing a moving assembly, the effect of being able to remove defective products can be achieved. The first motor, the threaded rod, the threaded sleeve and the electric push rod drive the mechanical claw to move, so that the mechanical claw can grab the defective product, thereby being able to remove it, effectively improving the automation effect of the visual detection device. Description of the drawings

[0015] Figure 1 is the front view structural schematic diagram of the present utility model;

[0016] Figure 2 is the separated state structural schematic diagram of the moving assembly of the present utility model;

[0017] Figure 3 is the connection state structural schematic diagram of the workbench and the conveying assembly of the present utility model;

[0018] Figure 4 is the connection state structural schematic diagram of the driving assembly of the present utility model;

[0019] Figure 5 is the connection state structural schematic diagram of the detection assembly of the present utility model;

[0020] Figure 6 is the system flow schematic diagram of the present utility model.

[0021] In the figure:

[0022] 1. Workbench; 2. Conveyor assembly; 201. Conveyor belt; 202. Driving roller; 203. Driven roller; 204. Support roller; 3. Detection assembly; 301. Box body; 302. Industrial camera; 303. Controller; 304. Display; 4. Moving assembly; 401. Support plate; 402. Deflector; 403. Mechanical gripper; 404. Electric push rod; 405. First motor; 406. Threaded rod; 407. Threaded sleeve; 5. Driving assembly; 501. Protective cover; 502. Second motor; 503. Driving wheel; 504. Driven wheel; 505. Transmission rod. Detailed implementation manners

[0023] In order to better understand the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows. In the present disclosure, aspects of the present utility model are described with reference to the drawings, and many illustrative embodiments are shown in the drawings. The embodiments of the present disclosure do not necessarily define all aspects of the present utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present utility model are not limited to any implementation manner. In addition, some aspects of the present utility model can be used alone, or in any suitable combination with other aspects of the present utility model.

[0024] Embodiment 1

[0025] As Figures 1-6As shown in the figure, this is the first embodiment of the present utility model. This embodiment provides an industrial automation detection device, including a workbench 1. A conveying component 2 is installed in the inner cavity of the workbench 1. A driving component 5 is installed on one side of the workbench 1. The driving component 5 is used to provide power for the conveying component 2. The conveying component 2 is used to convey the detection products. A detection component 3 and a moving component 4 are installed on the top of the workbench 1. The detection component 3 includes a box body 301, an industrial camera 302, a controller 303 and a display 304. The box body 301 is fixedly connected to the workbench 1. The number of industrial cameras 302 is four, and they are respectively fixed on the inner wall of the box body 301 and the bottom of the inner cavity of the workbench 1. The controller 303 and the display 304 are both fixed on the surface of the box body 301. The moving component 4 includes a support plate 401, a diversion plate 402, a mechanical gripper 403, an electric push rod 404, a first motor 405, a threaded rod 406 and a threaded sleeve 407. The support plate 401 and the diversion plate 402 are both fixedly connected to the workbench 1. The first motor 405 is fixed on one side of the support plate 401. The mechanical gripper 403 and the electric push rod 404 are both installed at the bottom of the support plate 401. The threaded rod 406 and the threaded sleeve 407 are both installed in the inner cavity of the support plate 401. The output end of the industrial camera 302 is connected to the input end of the controller 303. The output end of the controller 303 is respectively connected to the input ends of the display 304, the mechanical gripper 403, the electric push rod 404, the first motor 405 and the second motor 502.

[0026] As Figures 1-6 shown, the box body 301 can provide a detection space for the product, so as to prevent the shooting picture from being affected by external light sources during detection. An LED lamp is installed on the inner wall of the box body 301 to improve the shooting brightness. The driving component 5 and the conveying component 2 cooperate to convey the product to be detected into the inner cavity of the box body 301. The appearance of the product is photographed and detected by the industrial camera 302. The industrial camera 302 sends the shooting data to the controller 303. The controller 303 processes and analyzes it through an image processor, so as to judge whether the product is qualified. The display 304 can display the shooting picture in real time. When there is a defective product, the output end of the electric push rod 404 extends to push the mechanical gripper 403 to move downward. The mechanical gripper 403 grabs the defective product and removes it through the cooperation of the first motor 405, the threaded rod 406 and the threaded sleeve 407, so as to be able to remove the defective product. The mechanical gripper 403 can be pneumatic or electric.

[0027] Embodiment 2

[0028] Referring Figure 2 to, this is the second embodiment of the present utility model. This embodiment is based on the previous embodiment.

[0029] In this embodiment, the output shaft of the first motor 405 penetrates into the inner cavity of the support plate 401 and is in transmission connection with the threaded rod 406. One end of the threaded rod 406 away from the first motor 405 is movably connected to the inner wall of the support plate 401 through a bearing. A through groove is formed at the bottom of the support plate 401. The threaded sleeve 407 is sleeved on the surface of the threaded rod 406 and is in threaded connection with the surface of the threaded rod 406.

[0030] One end of the threaded sleeve 407 away from the threaded rod 406 penetrates through the through groove and is fixedly connected to the electric push rod 404. The output end of the electric push rod 404 is fixedly connected to the mechanical claw 403.

[0031] As Figure 2 shown, when the output shaft of the first motor 405 rotates forward, it drives the threaded rod 406 to rotate. When the threaded rod 406 rotates, it drives the electric push rod 404 to move towards the position of the diversion plate 402 through the threaded sleeve 407, so that the mechanical claw 403 discharges the grabbed defective products into the collection box through the diversion plate 402. When the output shaft of the first motor 405 rotates in reverse, it drives the mechanical claw 403 to reset.

[0032] Embodiment 3

[0033] Referring to Figure 1 、 3 and 4, this is the third embodiment of the present utility model. This embodiment is based on the first two embodiments.

[0034] In this embodiment, the conveying assembly 2 includes a conveyor belt 201, a driving roller 202, a driven roller 203 and a supporting roller 204. The driving roller 202 and the driven roller 203 are respectively installed at both ends of the inner cavity of the workbench 1. The supporting roller 204 is installed between the driving roller 202 and the driven roller 203. The conveyor belt 201 is sleeved on the surfaces of the driving roller 202, the driven roller 203 and the supporting roller 204. The driving roller 202, the driven roller 203 and the supporting roller 204 are all movably connected to the inner wall of the workbench 1 through bearings.

[0035] The driving assembly 5 includes a protective cover 501, a second motor 502, a driving wheel 503, a driven wheel 504 and a transmission rod 505. The protective cover 501 is fixedly connected to the workbench 1. The second motor 502 is fixedly connected to the protective cover 501. The driving wheel 503, the driven wheel 504 and the transmission rod 505 are all installed in the inner cavity of the protective cover 501.

[0036] The output shaft of the second motor 502 penetrates into the inner cavity of the protective cover 501 and is in transmission connection with the driving wheel 503. The driving wheel 503 and the driven wheel 504 are in chain transmission connection. One end of the transmission rod 505 is fixedly connected to the driven wheel 504. The other end of the transmission rod 505 penetrates into the inner cavity of the workbench 1 and is in transmission connection with the driving roller 202. The driven wheel 504 is movably connected to the inner wall of the protective cover 501 through a bearing.

[0037] As shown Figure 1 , 3 and shown in Figure 4, the protective cover 501 is used to provide an installation space for the driving wheel 503, the driven wheel 504 and the transmission rod 505. The output shaft of the second motor 502 rotates to drive the driving wheel 503 to rotate. When the driving wheel 503 rotates, it drives the driven wheel 504 to rotate through a chain. When the driven wheel 504 rotates, it drives the driving roller 202 to rotate through the transmission rod 505. When the driving roller 202 rotates, it drives the driven roller 203 to rotate through the conveyor belt 201. The supporting roller 204 can support the conveyor belt 201. The cooperation of the driving roller 202, the driven roller 203 and the conveyor belt 201 can perform a conveying operation.

[0038] During use, the output shaft of the second motor 502 rotates to drive the driving wheel 503 to rotate. When the driving wheel 503 rotates, it drives the driven wheel 504 to rotate through a chain. When the driven wheel 504 rotates, it drives the driving roller 202 to rotate through the transmission rod 505. When the driving roller 202 rotates, it drives the driven roller 203 to rotate through the conveyor belt 201. The supporting roller 204 can support the conveyor belt 201. The cooperation of the driving roller 202, the driven roller 203 and the conveyor belt 201 can drive the product to move. When it is detected that the product moves into the inner cavity of the box body 301, the industrial camera 302 takes a picture of the product appearance for detection. The industrial camera 302 sends the captured data to the controller 303. The controller 303 processes and analyzes it through an image processor, so as to be able to judge whether the product is qualified. The display 304 can display the captured picture in real time. The output end of 404 extends to push the mechanical gripper 403 to move downward. The mechanical gripper 403 grabs the defective product. The output shaft of the first motor 405 rotates forward to drive the threaded rod 406 to rotate. When the threaded rod 406 rotates, it drives the electric push rod 404 to move to the position of the deflector plate 402 through the threaded sleeve 407, so that the mechanical gripper 403 discharges the grabbed defective product into the collection box through the deflector plate 402, so that it can be removed, effectively improving the automation effect of the visual inspection equipment.

[0039] The standard parts used in this application document can all be purchased from the market, and can also be customized according to the description of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in this field. And this application document is mainly used to protect the mechanical device, so the control method and circuit connection will not be explained in detail in this application document.

[0040] Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Those with ordinary knowledge in the technical field to which the present utility model pertains can make various modifications and refinements without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to that defined by the claims.

Claims

1. An industrial automation detection device, comprising a workbench (1), characterized in that: The inner cavity of the workbench (1) is equipped with a conveying component (2), and one side of the workbench (1) is equipped with a driving component (5). The driving component (5) is used to provide power for the conveying component (2), and the conveying component (2) is used to convey the products to be detected. The top of the workbench (1) is equipped with a detection component (3) and a moving component (4). The detection component (3) includes a box body (301), an industrial camera (302), a controller (303) and a display (304). The box body (301) is fixedly connected to the workbench (1). The number of industrial cameras (302) is four, and they are respectively fixed on the inner wall of the box body (301) and the bottom of the inner cavity of the workbench (1). The controller (303) and the display (304) are both fixed on the surface of the box body (301). The moving component (4) includes a support plate (401), a diversion plate (402), a mechanical gripper (403), an electric push rod (404), a first motor (405), a threaded rod (406) and a threaded sleeve (407). The support plate (401) and the diversion plate (402) are both fixedly connected to the workbench (1). The first motor (405) is fixed on one side of the support plate (401). The mechanical gripper (403) and the electric push rod (404) are both installed at the bottom of the support plate (401). The threaded rod (406) and the threaded sleeve (407) are both installed in the inner cavity of the support plate (401). The output end of the industrial camera (302) is connected to the input end of the controller (303). The output end of the controller (303) is respectively connected to the input ends of the display (304), the mechanical gripper (403), the electric push rod (404), the first motor (405) and the second motor (502).

2. The industrial automation detection device according to claim 1, characterized in that: The output shaft of the first motor (405) penetrates into the inner cavity of the support plate (401) and is in transmission connection with the threaded rod (406). The end of the threaded rod (406) away from the first motor (405) is movably connected to the inner wall of the support plate (401) through a bearing. A through groove is opened at the bottom of the support plate (401). The threaded sleeve (407) is sleeved on the surface of the threaded rod (406) and is threadedly connected to the surface of the threaded rod (406).

3. The industrial automation detection device according to claim 1, wherein: The end of the threaded sleeve (407) away from the threaded rod (406) penetrates through the through groove and is fixedly connected to the electric push rod (404). The output end of the electric push rod (404) is fixedly connected to the mechanical gripper (403).

4. The industrial automation detection device according to claim 1, wherein: The conveying assembly (2) includes a conveyor belt (201), a driving roller (202), a driven roller (203) and a supporting roller (204). The driving roller (202) and the driven roller (203) are respectively installed at two ends of the inner cavity of the workbench (1). The supporting roller (204) is installed between the driving roller (202) and the driven roller (203). The conveyor belt (201) is sleeved on the surfaces of the driving roller (202), the driven roller (203) and the supporting roller (204). The driving roller (202), the driven roller (203) and the supporting roller (204) are all movably connected to the inner wall of the workbench (1) through bearings.

5. The industrial automation detection device according to claim 1, characterized in that: The driving assembly (5) includes a protective cover (501), a second motor (502), a driving wheel (503), a driven wheel (504) and a transmission rod (505). The protective cover (501) is fixedly connected to the workbench (1). The second motor (502) is fixedly connected to the protective cover (501). The driving wheel (503), the driven wheel (504) and the transmission rod (505) are all installed in the inner cavity of the protective cover (501).

6. The industrial automation detection device according to claim 5, wherein: The output shaft of the second motor (502) penetrates into the inner cavity of the protective cover (501) and is in transmission connection with the driving wheel (503). The driving wheel (503) and the driven wheel (504) are in transmission connection through a chain. One end of the transmission rod (505) is fixedly connected to the driven wheel (504). The other end of the transmission rod (505) penetrates into the inner cavity of the workbench (1) and is in transmission connection with the driving roller (202). The driven wheel (504) is movably connected to the inner wall of the protective cover (501) through a bearing.

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