LED lamp bead packaging detection equipment

Abstract

The utility model discloses LED lamp bead packaging detection equipment which comprises a rack, a transmission belt arranged in the rack and used for transmitting an LED lamp bead assembly and a photoelectric sensor used for detecting the position of the LED lamp bead assembly, a detection fixing frame is installed on the outer side of the middle end of the rack, and a marking mechanism used for marking the LED lamp bead assembly after detection is installed on the top of the detection fixing frame. A movable block is arranged in a hole groove in the front wall of the detection fixing frame, a threaded hole in the movable block is in threaded connection with the outer side of a threaded rod, the two ends of the threaded rod are fixed into the two ends of the hole groove of the detection fixing frame, and the left end of the threaded rod is connected with the output end of a motor through a coupler. According to the device, the marking head is pressed down to the top of the LED lamp bead assembly so that the lamp bead assembly can be dyed and marked, the dyed and marked LED lamp bead assembly is convenient to observe and count, workers can directly take out the LED lamp bead assembly conveniently, the detection reliability is high, and the workload of the workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp bead production, and particularly relates to an LED lamp bead encapsulation detection device. Background Art

[0002] An LED lamp bead is a semiconductor device that converts electrical energy into light energy. Its core material is a semiconductor wafer, which emits light through the recombination of electrons and holes. The production materials of LED lamp beads mainly include wafers, brackets, silver glue, gold wires, and epoxy resins. The wafer is composed of P-type and N-type semiconductor elements and is the core part of LED light emission. LED lamp beads are widely used in various fields, including household lighting, commercial lighting, displays, traffic signal lights, automobile tail lights, etc. They have the advantages of high efficiency, energy saving, long life, environmental protection, rich colors, stability, and reliability.

[0003] During the production of LED lamp beads, it is inevitable to produce lamp beads with scratches on the surface. At present, it mainly relies on manual inspection, which has a large workload, heavy tasks, and low detection reliability. Therefore, an LED lamp bead encapsulation detection device is proposed for the above problems. Content of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] An LED lamp bead encapsulation detection device includes a frame, a conveyor belt arranged inside the frame for transporting LED lamp bead components, and a photoelectric sensor for detecting the position of the LED lamp bead components. A detection fixing frame is installed on the outer side of the middle end of the frame. A marking mechanism for detecting the LED lamp bead components is installed on the top of the detection fixing frame. An active block is arranged inside the hole groove on the front wall of the detection fixing frame. The threaded hole inside the active block is threadedly connected to the outer side of a threaded rod. Both ends of the threaded rod are fixed inside the hole grooves at both ends of the detection fixing frame. The left end of the threaded rod is connected to the output end of a motor through a coupling. The motor is installed on the left end of the detection fixing frame. An industrial camera is installed behind the active block. A backlight plate is correspondingly arranged behind the industrial camera, and the horizontal midlines of the industrial camera and the backlight plate are at the same height. The backlight plate is fixed to the inner side of the rear wall of the detection fixing frame.

[0006] Preferably, the photoelectric sensor is fixed on the top of the front wall of the frame and is located to the right of the hole groove of the detection fixing frame.

[0007] Preferably, sliding blocks are arranged on the upper and lower sides of the active block, and the sides of the sliding blocks are slidably connected to the limiting grooves inside the upper and lower ends of the hole groove of the detection fixing frame.

[0008] Preferably, the marking mechanism includes a top plate. The bottom of the right end of the top plate is fixedly connected to the top of the detection fixing frame. A hydraulic rod is installed at the top of the left end of the top plate. The bottom of the telescopic end of the hydraulic rod is equipped with a lifting plate. The top of the left end of the lifting plate is fixedly connected to the bottom of the fixed tank. One end of the water absorption rope is connected to the inside of the fixed tank, and the other end passes through the lifting plate and is connected to the inside of the marking head. The top of the marking head is fixedly connected to the bottom of the lifting plate.

[0009] Preferably, a detachable top cover is provided inside the top end of the fixed tank. The outer side of the bottom end of the detachable top cover is threadedly connected to the inner side of the top end of the fixed tank.

[0010] Preferably, the marking head is made of a water-absorbing sponge material.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: (1) After the photoelectric sensor of the present device detects the position of the LED lamp bead assembly on the conveyor belt, the motor drives the threaded rod to rotate. The rotation of the threaded rod drives the moving block to move inside the hole groove of the detection fixing frame. The movement of the moving block drives the industrial camera to move together. The industrial camera moves synchronously with the detection lamp bead assembly for shooting and detection, and the detection reliability is high.

[0012] (2) When the detection is unqualified, the hydraulic rod can drive the lifting plate to descend, and the marking head presses down on the top of the LED lamp bead assembly to dye and mark the LED lamp bead assembly. The dyed and marked LED lamp bead assembly is convenient for observation and statistics, and is also convenient for the staff to directly take out, reducing the workload of the staff. Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 It is for the present utility model Figure 1 The enlarged schematic diagram of A in it;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the top view of the present utility model;

[0017] Figure 4 It is a schematic diagram of the front cross-sectional structure of the marking mechanism of the present utility model.

[0018] Description of the reference numerals in the figures: frame 1, conveyor belt 2, detection fixing frame 3, motor 31, movable block 32, slider 321, threaded rod 33, industrial camera 34, backlight plate 35, top plate 41, hydraulic rod 42, lifting plate 43, marking head 44, fixed tank 45, water absorption rope 46, top cover 47, photoelectric sensor 5. Specific embodiments

[0019] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0020] In the description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, the terms "installation", "connection" and "connection" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model may be understood according to specific circumstances.

[0021] Please refer to Figures 1-4, an embodiment provided by the present utility model: An LED lamp bead encapsulation detection device, including a frame 1, a conveyor belt 2 arranged inside the frame 1 for transporting LED lamp bead components, and a photoelectric sensor 5 for detecting the position of the LED lamp bead components. The conveyor belt 2 is prior art and will not be elaborated here. The photoelectric sensor 5 can determine the presence or passage of an object by detecting the occlusion or reflection of a light beam by the object. On the outer side of the middle end of the frame 1, there is a detection fixing frame 3. On the top of the detection fixing frame 3, there is a marking mechanism for the LED lamp bead components after detection. The marking mechanism marks the unqualified lamp beads for easy later identification. Inside the hole slot on the front wall of the detection fixing frame 3, there is a movable block 32. The threaded hole inside the movable block 32 is threadedly connected to the outer side of the threaded rod 33. Both ends of the threaded rod 33 are fixed inside the hole slots at both ends of the detection fixing frame 3. The left end of the threaded rod 33 is connected to the output end of the motor 31 through a coupling. The motor 31 is installed at the left end of the detection fixing frame 3. Behind the movable block 32, there is an industrial camera 34. The motor 31 can drive the threaded rod 33 to rotate. The rotation of the threaded rod 33 will drive the movable block 32 to move inside the hole slot of the detection fixing frame 3. The movement of the movable block 32 will drive the industrial camera 34 to move together. The synchronous movement of the industrial camera 34 and the detected lamp bead components will increase the detection accuracy. Behind the industrial camera 34, there is a backlight plate 35 corresponding to it, and the horizontal midlines of the industrial camera 34 and the backlight plate 35 are at the same height. The backlight plate 35 is fixed to the inner side of the rear wall of the detection fixing frame 3. The photoelectric sensor 5 is fixed on the top of the front wall of the frame 1 and is located to the right of the hole slot of the detection fixing frame 3. On the upper and lower sides of the movable block 32, there are sliders 321. The sides of the sliders are slidably connected to the limiting slots inside the upper and lower ends of the hole slot of the detection fixing frame 3. The sliders can prevent the movable block 32 from shifting in position during movement.

[0022] The marking mechanism includes a top plate 41. The bottom of the right end of the top plate 41 is fixedly connected to the top of the detection fixing frame 3. At the top of the left end of the top plate 41, there is a hydraulic rod 42. At the bottom of the telescopic end of the hydraulic rod 42, there is a lifting plate 43. The hydraulic rod 42 can drive the lifting plate 43 to lift and lower. The top of the left end of the lifting plate 43 is fixedly connected to the bottom of the fixed tank 45. The inside of the fixed tank 45 is used to place liquid pigment. One end of the water absorption rope 46 is connected to the inside of the fixed tank 45, and one end passes through the lifting plate 43 and is connected to the inside of the marking head 44. The water absorption rope 46 can absorb the liquid inside the fixed tank 45. The marking head 44 is made of a water-absorbing sponge material. The liquid absorbed by the water absorption rope 46 will be transmitted to the inside of the marking head 44. The top of the marking head 44 is fixedly connected to the bottom of the lifting plate 43. When the marking head 44 is pressed down to the top of the LED lamp bead component, the LED lamp bead component can be dyed and marked.

[0023] Inside the top end of the fixed tank 45, there is a detachable top cover 47. The outer side of the bottom end of the detachable top cover 47 is threadedly connected to the inner side of the top end of the fixed tank 45. By rotating to open the top cover 47, it is convenient to add liquid pigment into the fixed tank 45.

[0024] During use, after the optoelectronic sensor 5 detects the position of the LED lamp bead assembly on the conveyor belt 2, the motor 31 drives the threaded rod 33 to rotate. The rotation of the threaded rod 33 drives the movable block 32 to move inside the hole slot of the detection fixed frame 3. The movement of the movable block 32 drives the industrial camera 34 to move together. The industrial camera 34 moves synchronously with the detected lamp bead assembly for shooting and detection. When the detection is unqualified, the hydraulic rod 42 can drive the lifting plate 43 to descend, and the marking head 44 presses down on the top of the LED lamp bead assembly to dye and mark the LED lamp bead assembly. The LED lamp bead assembly after dyeing and marking is convenient for observation and statistics, and also convenient for the staff to directly take out. The detection reliability is high, and the workload of the staff is reduced.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative labor.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or equivalently replace some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An LED lamp bead encapsulation detection device, characterized in that: It includes a frame (1), a conveyor belt (2) arranged inside the frame (1) for transporting LED lamp bead assemblies, and a photoelectric sensor (5) for detecting the positions of the LED lamp bead assemblies. A detection fixing frame (3) is installed on the outer side of the middle end of the frame (1). A marking mechanism after the detection of the LED lamp bead assembly is installed on the top of the detection fixing frame (3). An active block (32) is arranged inside the hole slot on the front wall of the detection fixing frame (3). The internal threaded hole of the active block (32) is threadedly connected to the outer side of a threaded rod (33). Both ends of the threaded rod (33) are fixed inside the two ends of the hole slot of the detection fixing frame (3). The left end of the threaded rod (33) is connected to the output end of a motor (31) through a coupling. The motor (31) is installed at the left end of the detection fixing frame (3). An industrial camera (34) is installed at the rear side of the active block (32). A backlight plate (35) is correspondingly arranged behind the industrial camera (34). And the horizontal midlines of the industrial camera (34) and the backlight plate (35) are at the same height. The rear side of the backlight plate (35) is fixed to the inner side of the rear wall of the detection fixing frame (3).

2. The LED lamp bead encapsulation detection device according to claim 1, wherein: The photoelectric sensor (5) is fixed at the top of the front wall of the frame (1) and is located to the right of the hole slot of the detection fixing frame (3).

3. The LED lamp bead encapsulation detection device according to claim 1, characterized in that: Sliders (321) are arranged on the upper and lower sides of the active block (32). The sides of the sliders are slidably connected to the internal limit slots at the upper and lower ends of the hole slot of the detection fixing frame (3).

4. An LED lamp bead packaging detection device according to claim 1, characterized in that: The marking mechanism includes a top plate (41). The bottom of the right end of the top plate (41) is fixedly connected to the top of the detection fixing frame (3). A hydraulic rod (42) is installed at the top of the left end of the top plate (41). The bottom of the telescopic end of the hydraulic rod (42) is equipped with a lifting plate (43). The top of the left end of the lifting plate (43) is fixedly connected to the bottom of a fixed tank (45). One end of a water absorption rope (46) is connected to the inside of the fixed tank (45), and the other end passes through the lifting plate (43) and is connected to the inside of a marking head (44). The top of the marking head (44) is fixedly connected to the bottom of the lifting plate (43).

5. An LED lamp bead packaging detection device according to claim 4, characterized in that: A detachable top cover (47) is arranged inside the top end of the fixed tank (45). The outer side of the bottom end of the detachable top cover (47) is threadedly connected to the inner side of the top end of the fixed tank (45).

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