Automobile instrument framework stamping die with auxiliary device
By designing a car instrument skeleton stamping mold with auxiliary devices, the displacement problem of metal sheets during pressing is solved, automatic conveying and rapid ejection of finished products are realized, and stamping accuracy and safety are improved.
Patent Information
- Application Number
- CN202422291295.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing automotive instrument skeleton stamping molds lack conveying mechanisms, which leads to the displacement of metal sheets when pressed, affecting stamping accuracy.
An automobile instrument skeleton stamping mold with auxiliary devices is designed, including base, rectangular groove, lower mold, upper mold, hydraulic cylinder, cylinder, slide plate, electric roller shaft and guide frame and other components. Through the vertical lifting of the slide plate and the rotation of the electric roller shaft, the automatic conveying and precise stamping of the metal plate are realized.
The automatic conveying of metal materials and rapid ejection of finished skeletons ensures the stability and safety of the stamping process, reduces manual intervention, and improves stamping accuracy.
Smart Images

Figure CN223129131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile production and processing, in particular to a stamping die for an automobile instrument skeleton with an auxiliary device. Background Technique
[0002] Most automobiles use an internal combustion engine powered by gasoline or a storage battery providing electricity as power to run. Most of its control mechanisms are directly installed in the instrument skeleton with instruments. The main body of the skeleton is made of metal, and the surface is installed with a shell made of plastic and wood, with many empty slots reserved for installing instruments.
[0003] To ensure the integrity of the instrument skeleton, it is necessary to stamp and shape the metal sheet in one go, then take it out, and then perform treatments such as grinding and polishing on the corners. If such processing is required, a mold with a delicate inner cavity is needed. However, such previous molds often transfer raw materials or remove waste materials by a conveyor belt or even by hand, lacking an auxiliary mechanism, and the metal sheet is prone to displacement during pressing, affecting the accuracy of stamping.
[0004] Now, a new type of stamping die for an automobile instrument skeleton with an auxiliary device is proposed to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a stamping die for an automobile instrument skeleton with an auxiliary device to solve the problem of lacking a conveying mechanism proposed in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A stamping die for an automobile instrument skeleton with an auxiliary device, including a base and a rectangular groove. A rectangular groove is provided in the base. A lower die is fixed at the top end inside the rectangular groove, and an inner cavity is provided in the lower die. A metal skeleton is provided in the inner cavity. A pressing frame is arranged above the base, and an upper die is fixed below the pressing frame. A bracket is installed at the rear of the top of the base, and hydraulic cylinders are respectively fixed on both sides inside the bracket. Shells are respectively fixed at the front and rear ends below the left side of the base. A guiding frame is fixed between the front and rear of the lower right side of the base. Cylinders are respectively fixed at the front and rear sides above the top of the shell and the inner upper part of the guiding frame. The bottom of the piston rod of the cylinder is fixed with a sliding plate, and electric roller shafts are respectively movably assembled on both sides inside the sliding plate. Grooves are respectively arranged at the front and rear ends inside the shell and on the inner side of the guiding frame. A metal plate is horizontally inserted between the guiding frame and the shell.
[0007] Preferably, the bottom of the piston rod of the hydraulic cylinder is fixedly connected with the pressing frame, and the metal plate can move horizontally along the guiding frame and the shell.
[0008] Preferably, the sliding plate can vertically lift and lower in the groove, and the shells are symmetrically arranged at the front and rear ends on the left side of the guiding frame.
[0009] Preferably, a through groove is provided below the rectangular groove, and a cross plate is welded between the two sides inside the through groove. A cavity is provided at the center inside the cross plate, and two gear discs II are respectively movably connected to both sides inside the cavity. A gear disc I is movably connected to the center inside the cavity. A motor is fixed at the center of the bottom of the cross plate. Two lead screws are longitudinally assembled on both sides inside the cavity, and a connecting plate is horizontally fixed between the bottoms of the lead screws. A lifting plate is horizontally fixed between the tops of the lead screws, and two top blocks are respectively installed on both sides of the top of the lifting plate with angle steels.
[0010] Preferably, the motor is fixedly connected to the bottom of the gear disc I through an output shaft, and the two gear discs II are symmetrically engaged on both sides of the gear disc I.
[0011] Preferably, a thread matching the lead screw is longitudinally provided on the inner side of the gear disc II, and the rotation directions of the gear disc II and the gear disc I are opposite.
[0012] Preferably, fixing blocks are respectively welded on both sides outside the base, and guide rods are welded to the tops of the fixing blocks. Sleeves are sleeved on the outer sides of the guide rods, and balls are respectively embedded on both sides inside the sleeves. The side of the sleeve is fixedly connected to the pressing frame.
[0013] Preferably, the balls are attached to the side wall of the guide rod, and the sleeve can vertically lift along the guide rod.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The stamping die for the automotive instrument skeleton with an auxiliary device not only realizes the auxiliary conveying of metal materials, realizes the rapid ejection of the finished skeleton, but also realizes the stable pressing of the die;
[0015] (1) By respectively and movably assembling electric roller shafts on both sides inside the sliding plate, inserting the complete metal plate horizontally into the guide frame on the right side, making the left side of the metal plate embedded in the two groups of shells, lowering the sliding plate in the corresponding grooves by the air cylinder until the electric roller shafts at the bottom contact the metal plate and extrude and reinforce the plate. After the upper die and the lower die complete stamping, slightly lift the sliding plate again, and use the rotating electric roller shafts to push away the processed waste. Because there are burrs in the edge grooves at the center of the metal plate, two groups of shells are arranged on the left side to convey the metal plate;
[0016] (2) By welding a cross plate between the two sides inside the through groove, fixing the two top blocks with angle steels according to the notch distribution of the metal skeleton, then starting the motor, rotating the gear disc I at the center of the cavity, and then engaging and turning the two gear discs II on both sides, guiding the lead screws fixed by the connecting plate to move up and down with the threaded grooves on the inner sides of the gear discs II, jacking up the made metal skeleton between the through groove and the rectangular groove of the base, without manual pulling, making the personnel stay away from between the upper die and the lower die, which is safer;
[0017] (3) By sleeving a sleeve outside the guide rod, when the hydraulic cylinder uses the piston rod to vertically settle the pressing frame, the upper die below the pressing frame will be vertically pressed against the lower die in the rectangular groove under the restriction of the two sleeves and the guide rod on both sides until the metal plate is pressed into the expected instrument metal skeleton shape in the inner cavity. Only then can the pressing frame and the upper die be lifted. The presence of the balls can reduce the frictional resistance and prevent the upper die from getting stuck during the movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a front sectional structure schematic diagram of the present utility model;
[0019] Figure 2 is a top view structure schematic diagram of the lower die of the present utility model;
[0020] Figure 3 is a top view structure schematic diagram of the guide frame of the present utility model;
[0021] Figure 4 is a front sectional structure schematic diagram of the guide frame of the present utility model;
[0022] Figure 5 is a front sectional structure schematic diagram of the cross plate of the present utility model.
[0023] In the figure: 1, base; 2, through groove; 3, housing; 4, cylinder; 5, guide rod; 6, sleeve; 7, bracket; 8, hydraulic cylinder; 9, pressing frame; 10, ball; 11, upper die; 12, guide frame; 13, metal plate; 14, fixed block; 15, cross plate; 16, rectangular groove; 17, lower die; 18, metal skeleton; 19, inner cavity; 20, top block; 21, electric roller; 22, groove; 23, sliding plate; 24, screw rod; 25, lifting plate; 26, connecting plate; 27, motor; 28, cavity; 29, first gear disk; 30, second gear disk. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0025] Embodiment 1: Please refer to Figures 1-5, An automotive instrument skeleton stamping die with an auxiliary device, including a base 1 and a rectangular groove 16. A rectangular groove 16 is provided in the base 1. At the top end inside the rectangular groove 16, a lower die 17 is fixed, and an inner cavity 19 is provided in the lower die 17. A metal skeleton 18 is arranged in the inner cavity 19. Above the base 1, a pressing frame 9 is provided, and an upper die 11 is fixed below the pressing frame 9. At the rear of the top of the base 1, a bracket 7 is installed, and hydraulic cylinders 8 are respectively fixed on both sides inside the bracket 7. At the front and rear ends of the lower left side of the base 1, shells 3 are respectively fixed. Between the front and rear of the lower right side of the base 1, a guiding frame 12 is fixed. At the top of the shell 3 and on the front and rear sides of the upper part inside the guiding frame 12, air cylinders 4 are respectively fixed. The bottom of the piston rod of the air cylinder 4 is fixed with a sliding plate 23, and electric roller shafts 21 are respectively movably assembled on both sides inside the sliding plate 23. Grooves 22 are respectively provided at the front and rear ends inside the shell 3 and on the inner side of the guiding frame 12. A metal plate 13 is horizontally inserted between the guiding frame 12 and the shell 3;
[0026] The bottom of the piston rod of the hydraulic cylinder 8 is fixedly connected to the pressing frame 9. The metal plate 13 can move horizontally along the guiding frame 12 and the shell 3. The sliding plate 23 can vertically lift and lower in the groove 22. The shells 3 are symmetrically arranged at the front and rear ends on the left side of the guiding frame 12;
[0027] Specifically, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, the complete metal plate 13 is horizontally inserted into the guiding frame 12 on the right side, so that the left side of the metal plate 13 is embedded in the two groups of shells 3. The air cylinder 4 lowers the sliding plate 23 in the corresponding groove 22 until the electric roller shafts 21 at the bottom contact the metal plate 13 and extrude and reinforce the plate. After the upper die 11 and the lower die 17 complete stamping, the sliding plate 23 is slightly lifted, and the processed waste is pushed away by the rotating electric roller shafts 21.
[0028] Embodiment 2: A through groove 2 is provided below the rectangular groove 16. A cross plate 15 is welded between the two sides inside the through groove 2. A cavity 28 is provided at the center inside the cross plate 15. Two tooth discs two 30 are respectively movably connected to both sides inside the cavity 28. A tooth disc one 29 is movably connected to the center inside the cavity 28. A motor 27 is fixed at the center of the bottom of the cross plate 15. Two lead screws 24 are respectively longitudinally assembled on both sides inside the cavity 28. A connecting plate 26 is horizontally fixed between the bottoms of the lead screws 24. A lifting plate 25 is horizontally fixed between the tops of the lead screws 24. At both sides of the top of the lifting plate 25, top blocks 20 are installed with angle steels;
[0029] The output shaft of the motor 27 is fixedly connected to the bottom of the tooth disc one 29. The tooth discs two 30 are symmetrically meshed on both sides of the tooth disc one 29. A thread matching the lead screw 24 is longitudinally provided on the inner side of the tooth disc two 30. The rotation directions of the tooth disc two 30 and the tooth disc one 29 are opposite;
[0030] Specifically, as Figure 1 and Figure 5 shown, according to the notch distribution of the metal skeleton 18, angle steels are used to fix the top blocks 20 on both sides, and then the motor 27 is started. The first gear disc 29 rotates at the center of the cavity 28, and then meshes with and deflects the two gear discs 30 on both sides. The threaded grooves on the inner sides of the gear discs 30 guide the screw rod 24 fixed by the connecting plate 26 to move up and down, and jack up the manufactured metal skeleton 18 between the through groove 2 and the rectangular groove 16 of the base 1.
[0031] Embodiment 3: Fixing blocks 14 are respectively welded on both sides of the outside of the base 1, and guide rods 5 are welded on the tops of the fixing blocks 14. Sleeve barrels 6 are sleeved on the outside of the guide rods 5, and balls 10 are respectively embedded on both sides inside the sleeve barrels 6. The sides of the sleeve barrels 6 are fixedly connected to the pressing frames 9, and the balls 10 are in contact with the side walls of the guide rods 5. The sleeve barrels 6 can vertically move up and down along the guide rods 5;
[0032] Specifically, as Figure 1 shown, when the hydraulic cylinder 8 uses the piston rod to vertically lower the pressing frame 9, the upper die 11 below the pressing frame 9 is lubricated by the balls 10 under the restriction of the two sleeve barrels 6 and the guide rods 5 on both sides, and vertically presses against the lower die 17 in the rectangular groove 16 until the metal plate 13 is pressed into the expected shape of the instrument metal skeleton 18 in the inner cavity 19, and then the pressing frame 9 and the upper die 11 can be lifted.
[0033] Working principle: When the present utility model is in use, first, the complete metal plate 13 is horizontally inserted into the guide frame 12 on the right side, so that the left side of the metal plate 13 is embedded in the two groups of shells 3. The cylinder 4 lowers the slide plate 23 in the corresponding groove 22 until the electric roller shafts 21 at the bottom contact the metal plate 13 and extrude and reinforce the plate. After the upper die 11 and the lower die 17 are stamped, the slide plate 23 is slightly lifted, and the processed waste is pushed away by the rotating electric roller shafts 21. When the hydraulic cylinder 8 uses the piston rod to vertically lower the pressing frame 9, the upper die 11 below the pressing frame 9 is vertically pressed against the lower die 17 in the rectangular groove 16 under the restriction of the two sleeve barrels 6 and the guide rods 5 on both sides until the metal plate 13 is pressed into the expected shape of the instrument metal skeleton 18 in the inner cavity 19, and then the pressing frame 9 and the upper die 11 can be lifted. Finally, according to the notch distribution of the metal skeleton 18, angle steels are used to fix the top blocks 20 on both sides, and then the motor 27 is started. The first gear disc 29 rotates at the center of the cavity 28, and then meshes with and deflects the two gear discs 30 on both sides. The threaded grooves on the inner sides of the gear discs 30 guide the screw rod 24 fixed by the connecting plate 26 to move up and down, and jack up the manufactured metal skeleton 18 between the through groove 2 and the rectangular groove 16 of the base 1.
[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. An automotive instrument skeleton stamping die with an auxiliary device, comprising a base (1) and a rectangular groove (16), characterized in that: A rectangular groove (16) is provided in the base (1). A lower die (17) is fixed to the top end inside the rectangular groove (16), and an inner cavity (19) is provided in the lower die (17). A metal skeleton (18) is provided in the inner cavity (19). A pressing frame (9) is provided above the base (1), and an upper die (11) is fixed to the lower side of the pressing frame (9). A bracket (7) is installed at the rear of the top of the base (1), and hydraulic cylinders (8) are respectively fixed to both sides inside the bracket (7). Shells (3) are respectively fixed to the front and rear ends below the left side of the base (1). A guiding frame (12) is fixed between the front and rear of the lower right side of the base (1). Cylinders (4) are respectively fixed to the top of the shell (3) and the front and rear sides above the inside of the guiding frame (12). The bottom of the piston rod of the cylinder (4) is fixed to a sliding plate (23), and electric roller shafts (21) are respectively movably assembled to both sides inside the sliding plate (23). Grooves (22) are respectively provided at the front and rear ends inside the shell (3) and on the inner side of the guiding frame (12). A metal plate (13) is horizontally inserted between the guiding frame (12) and the shell (3).
2. The stamping die for the automotive instrument skeleton with an auxiliary device according to claim 1, characterized in that: The bottom of the piston rod of the hydraulic cylinder (8) is fixedly connected to the pressing frame (9), and the metal plate (13) can horizontally move along the guiding frame (12) and the shell (3).
3. The stamping die for the automotive instrument skeleton with an auxiliary device according to claim 1, characterized in that: The sliding plate (23) can vertically lift and lower in the groove (22), and the shells (3) are symmetrically arranged at the front and rear ends on the left side of the guiding frame (12).
4. A stamping die for an automotive instrument skeleton with an auxiliary device according to claim 1, characterized in that: A through groove (2) is provided below the rectangular groove (16). A cross plate (15) is welded between both sides inside the through groove (2). A cavity (28) is provided at the center inside the cross plate (15). Two gear disks two (30) are respectively movably connected to both sides inside the cavity (28). A gear disk one (29) is movably connected to the center inside the cavity (28). A motor (27) is fixed to the center of the bottom of the cross plate (15). Two lead screws (24) are respectively longitudinally assembled to both sides inside the cavity (28). A connecting plate (26) is horizontally fixed between the bottoms of the lead screws (24). A lifting plate (25) is horizontally fixed between the tops of the lead screws (24). Two top blocks (20) are respectively installed on both sides of the top of the lifting plate (25) with angle steels.
5. The stamping die for an automotive instrument skeleton with an auxiliary device according to claim 4, wherein: The motor (27) is fixedly connected to the bottom of the gear disk one (29) with an output shaft, and the gear disks two (30) are symmetrically meshed on both sides of the gear disk one (29).
6. The stamping die for the automotive instrument skeleton with an auxiliary device according to claim 4, characterized in that: Internal threads matching the lead screws (24) are longitudinally provided on the inner sides of the gear disks two (30), and the rotation directions of the gear disks two (30) and the gear disk one (29) are opposite.
7. The stamping die for the automotive instrument skeleton with an auxiliary device according to claim 1, wherein: Fixed blocks (14) are respectively welded to both sides outside the base (1), and guide rods (5) are welded to the top ends of the fixed blocks (14). Sleeves (6) are sleeved outside the guide rods (5). Ball bearings (10) are respectively inlaid on both sides inside the sleeves (6). The side surface of the sleeve (6) is fixedly connected to the pressing frame (9).
8. A stamping die for an automotive instrument skeleton with an auxiliary device according to claim 7, characterized in that: The ball bearings (10) are in contact with the side walls of the guide rods (5), and the sleeve (6) can vertically lift and lower along the guide rods (5).