Battery carrier

By designing the soft rubber rubber strips and PC/ABS flame-retardant plastic support structure of the battery carrier, the bumps caused by improper personnel operation in lithium battery production are solved, and the battery appearance protection and safety improvement are achieved.

CN223140897UActive Publication Date: 2025-07-22PHYLION BATTERY (CHUZHOU) CO LTD
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Patent Information

Application Number
CN202421597287.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-07-22
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

During the lithium battery production process, the battery bumps caused by personnel fatigue increase, resulting in poor appearance and safety risks. The existing fully automated inspection costs are high and the effect is limited.

Method used

A battery vehicle is designed, using a soft rubber rubber strip support to support the battery and protect the appearance of the battery when it is bumped. It combines the bottom plate and support end of PC/ABS flame-retardant plastic material to ensure support and positioning accuracy.

Benefits of technology

Effectively reduce the probability of battery appearance, reduce losses caused by improper operation, improve production safety, and reduce fully automated inspection costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery carrier which comprises a material carrying basket and a separation assembly, the material carrying basket extends along a first direction and comprises a placing area, and the top of the placing area is opened along a second direction and is used for placing a plurality of batteries in the placing area. The separating assembly is arranged in the placing area and comprises a first fixing part and a second fixing part. The first fixing part and the second fixing part are symmetrically arranged in the first direction and each comprise a plurality of supporting parts which are sequentially arranged in the third direction. The two supporting parts corresponding in position in the first direction form a bearing unit used for abutting against and bearing the battery, and the first direction, the second direction and the third direction are perpendicular to one another. The side, facing the battery, of each supporting part is provided with the rubber coating blocking strip, the rubber coating blocking strips are made of soft rubber materials, in the moving process of the battery, due to the material characteristics of the rubber coating blocking strips, the appearance of the battery cannot be affected even if the battery is collided, and therefore the battery placed in the battery carrier is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery packaging, and particularly relates to a battery carrier. Background Art

[0002] With the rapid development of the lithium battery industry, the market demand for the production capacity of lithium batteries is getting higher and higher. The production capacity of lithium battery factories is increasing rapidly, which has shortened the production cycle. The number of batteries to be produced per unit time has increased, and the labor intensity of workers during the transfer of batteries will increase significantly. When workers are fatigued, the collision between the battery and the carrier will increase when taking and placing the battery in and out of the carrier, resulting in more battery appearance defects and increasing the safety risk of the batteries flowing into the client. At present, each company adopts a fully automated production mode with appearance vision detection, which has a large investment cost. At the same time, it cannot significantly reduce the battery loss caused by bumps, and can only try to eliminate defects through appearance detection. Summary of the Utility Model

[0003] In order to overcome the above-mentioned drawbacks, the purpose of the utility model is to provide a battery carrier to solve the problems raised in the above background art.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is a battery carrier, including:

[0005] A loading basket extending along a first direction, including a placement area, the top of the placement area is open along a second direction, and is used to place a plurality of batteries in the placement area.

[0006] A partition component is arranged in the placement area, including a first fixing part and a second fixing part. The first fixing part and the second fixing part are symmetrically arranged along the first direction, and each includes a plurality of supporting parts arranged in sequence along a third direction. Two supporting parts corresponding to each other in position along the first direction form a bearing unit for abutting against and bearing the battery. The first direction, the second direction and the third direction are perpendicular to each other.

[0007] On one side of each supporting part facing the battery, there is a rubber-coated strip, and the rubber-coated strip is made of soft rubber material.

[0008] For the battery carrier provided by the utility model, the surface of the supporting part in contact with the battery is made into a soft rubber coating. During the movement of the battery, due to the material characteristics of the rubber-coated strip, even if there is a bump, it will not affect the appearance of the battery, thereby protecting the battery placed in the battery carrier. On the basis of ensuring the supportability of the overall structure and the accuracy of positioning, the probability of battery appearance defects caused by abnormal equipment grasping or improper operation during manual transfer of the battery in and out of the feeding box during the battery production process is reduced to the greatest extent.

[0009] In some embodiments, the first fixing part and the second fixing part both further include a bottom plate. The bottom plate extends along the third direction and bears the plurality of supporting parts. The bottom plate includes a plurality of mounting through holes for threaded connection with the loading basket.

[0010] With the above technical solution, both bottom plates are fixed in the loading basket through a plurality of mounting through holes, serving as the basis for the installation and fixation of other parts of the first fixing part and the second fixing part.

[0011] In some embodiments, each of the supporting parts includes a first supporting end and a second supporting end. The first supporting end and the second supporting end both extend along the second direction and are oppositely arranged along the third direction, and the bottom is fixedly connected to the bottom plate. The first supporting ends and the second supporting ends of two adjacent supporting parts are arranged in a fitting manner.

[0012] With the above technical solution, the first supporting ends and the second supporting ends of two adjacent supporting parts are fitted to form an integral body, while there is a separate first supporting end and a second supporting end at both ends of the supporting parts for connection and fixation with the inner wall of the loading basket. The spaced-apart first supporting ends and second supporting ends are used to limit both ends of the battery along the third direction.

[0013] In some embodiments, each of the supporting parts further includes an abutting part. The abutting part extends along the third direction, is arranged on the side of the first supporting end and the second supporting end away from the bearing unit, the bottom is fixedly connected to the bottom plate, the top is an arc surface, and the arc surface is recessed toward the side close to the bottom plate along the second direction.

[0014] With the above technical solution, when the battery is placed into the bearing unit, with the short side as the bottom, it is inserted downward until the short side abuts against the abutting part, and the degree of depression of the arc surface matches the type of the battery, so that the arc surface is completely fitted with the short side of the battery for fixation.

[0015] In some embodiments, along the second direction, the top of the abutting part is located below the tops of the first supporting end and the second supporting end. The bottom end of the arc surface is located above the bottom plate.

[0016] With the above technical solution, the tops of the first supporting end and the second supporting end are higher than the top of the abutting part, so as to be able to limit both ends of the battery along the third direction.

[0017] In some embodiments, the rubber-coated strip is sleeved on the first supporting end and the second supporting end and laid on the surface of the arc surface.

[0018] In some embodiments, at the connection of the abutting portion with the first support end and the second support end, and on the arc surface, there are card slots for snap-fitting and fixing with the rubber-coated strip.

[0019] In some embodiments, the bottom plate, the first support end, and the second support end are all made of PC / ABS flame-retardant plastic.

[0020] Adopting the above technical solution, PC / ABS flame-retardant plastic has the moldability of ABS material and the mechanical properties, impact strength, and temperature resistance of PC. Since there are certain potential safety hazards during the battery handling process, such materials are required for battery storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a perspective view of an embodiment of a battery carrier of the present invention;

[0022] Figure 2 is a partial structural schematic diagram of an embodiment of a battery carrier of the present invention;

[0023] In the figure:

[0024] 1 - Battery carrier; 2 - Loading basket; 20 - Placement area; 3 - Partition assembly; 30 - First fixing part; 31 - Second fixing part; 32 - Bottom plate; 33 - Support part; 34 - Carrying unit; 35 - Mounting through hole; 36 - First support end; 37 - Second support end; 38 - Abutting portion; 380 - Arc surface; 39 - Card slot; 4 - Rubber-coated strip. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following elaborates on the preferred embodiments of the present invention in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making the scope of protection of the present invention more clearly defined.

[0026] Refer to Figure 1 and Figure 2 , Figure 1 which shows a perspective view of a battery carrier 1 provided by an embodiment of the present invention; Figure 2 which shows a partial structural schematic diagram of a battery carrier 1 provided by an embodiment of the present invention.

[0027] The technical solution adopted by the present invention is a battery carrier 1, including a loading basket 2 and a partition assembly. Among them, the loading basket 2 extends along a first direction ( Figure 1 shown as the X direction in Figure 1It is provided with an opening at the top (as shown in the Z direction) for placing a plurality of batteries in the placement area 20. The separation assembly is arranged in the placement area 20 and includes a first fixing part 30 and a second fixing part 31. The first fixing part 30 and the second fixing part 31 are symmetrically arranged along the first direction, and both include a plurality of supporting parts 33 arranged in sequence along the third direction ( Figure 1 as shown in the X direction in the figure). Two supporting parts 33 corresponding to each other in position along the first direction form a bearing unit 34 for abutting against and bearing the battery. The first direction, the second direction, and the third direction are perpendicular to each other. On one side of each supporting part 33 facing the battery, there is a rubber-coated strip 4, and the rubber-coated strip 4 is made of soft rubber material.

[0028] For the battery carrier 1 provided in this application, by arranging a plurality of supporting parts 33 to form a plurality of bearing units 34 along the third direction (as shown in the Figure 2 dotted box area in the figure) for placing a plurality of batteries, and making the surface of the supporting part 33 in contact with the battery into a soft rubber coating, during the movement of the battery, due to the material characteristics of the rubber-coated strip 4, even if there is a collision, it will not affect the appearance of the battery, thereby protecting the battery placed in the battery carrier 1. On the basis of ensuring the supportability of the overall structure and the accuracy of positioning, the probability of poor appearance of the battery caused by abnormal grasping of the equipment during the battery production process or improper operation when manually transferring the battery in and out of the feeding box is minimized. Specifically, the soft rubber has high elasticity and softness, and even if it is subjected to a large amount of stretching or compression, it can largely recover its original state. Therefore, even if it collides with the battery, it will not be affected and can elastically recover.

[0029] In some embodiments, referring to Figure 1 and Figure 2 , both the first fixing part 30 and the second fixing part 31 further include a bottom plate 32. The bottom plate 32 extends along the third direction and bears a plurality of supporting parts 33. The bottom plate 32 includes a plurality of mounting through holes 35 for threaded connection with the loading basket 2.

[0030] Exemplarily, both bottom plates 32 are fixed in the loading basket 2 through a plurality of mounting through holes 35 as the basis for other installation and fixation of the first fixing part 30 and the second fixing part 31.

[0031] In some embodiments, referring to Figure 1 and Figure 2 , each supporting part 33 includes a first supporting end 36 and a second supporting end 37. The first supporting end 36 and the second supporting end 37 both extend along the second direction and are arranged opposite to each other along the third direction, and the bottom is fixedly connected to the bottom plate 32. The first supporting ends 36 and the second supporting ends 37 of two adjacent supporting parts 33 are arranged in a fitting manner.

[0032] Exemplarily, the first support ends 36 and the second support ends 37 of two adjacent support parts 33 are attached to form an integral body, while the support parts 33 at both ends have a separate first support end 36 and a second support end 37 for connecting and fixing to the inner wall of the loading basket 2. The spaced-apart first support ends 36 and second support ends 37 are used to limit both ends of the battery in the third direction.

[0033] In some embodiments, referring to Figure 1 and Figure 2 , each support part 33 further includes an abutting part 38. The abutting part 38 extends in the third direction, is provided on the side of the first support end 36 and the second support end 37 away from the bearing unit 34, the bottom is fixedly connected to the bottom plate 32, and the top is an arc surface 380, and the arc surface 380 is recessed toward the side close to the bottom plate 32 in the second direction.

[0034] Exemplarily, when the battery is placed into the bearing unit 34, the short side is used as the bottom, and it is inserted downward until the short side abuts against the abutting part 38. The degree of depression of the arc surface 380 matches the type of the battery, so that the arc surface 380 is completely attached to the short side of the battery for fixation.

[0035] In some embodiments, referring to Figure 1 and Figure 2 , along the second direction, the top of the abutting part 38 is located below the top of the first support end 36 and the top of the second support end 37. The bottom end of the arc surface 380 is located above the bottom plate 32.

[0036] Exemplarily, the top of the first support end 36 and the top of the second support end 37 are higher than the top of the abutting part 38 so as to be able to limit both ends of the battery in the third direction.

[0037] In some embodiments, referring to Figure 1 and Figure 2 , the rubber-coated strip 4 is sleeved on the first support end 36 and the second support end 37 and laid on the surface of the arc surface 380.

[0038] In some embodiments, referring to Figure 1 and Figure 2 , at the connection of the abutting part 38 with the first support end 36 and the second support end 37, and the arc surface 380 is provided with a card slot 39 for snap-fitting and fixing with the rubber-coated strip 4.

[0039] In some embodiments, the bottom plate 32, the first support end 36 and the second support end 37 are all made of PC / ABS flame-retardant plastic.

[0040] Exemplarily, PC / ABS flame-retardant plastic is a polycarbonate and acrylonitrile-butadiene-styrene copolymer and mixture, which is a thermoplastic plastic formed by combining polycarbonate and acrylonitrile-butadiene-styrene copolymer (ABS). It combines the excellent properties of the two materials, the formability of the ABS material and the mechanical properties, impact strength and heat resistance of the PC. Since there are certain potential safety hazards during the battery handling process, such materials are required for battery storage.

[0041] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it. It should not be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A battery carrier, characterized in that, Comprising: A material loading basket, extending in a first direction, including a placement area which is open at the top in a second direction and is used for placing a plurality of batteries in the placement area; A partition component, arranged in the placement area, including a first fixing part and a second fixing part; the first fixing part and the second fixing part are symmetrically arranged along the first direction, and both include a plurality of supporting parts arranged in sequence along a third direction; two of the supporting parts corresponding to each other in position along the first direction form a carrying unit for abutting against and carrying the battery, and the first direction, the second direction and the third direction are perpendicular to each other; On one side of each supporting part facing the battery, there is a rubber-coated strip, and the rubber-coated strip is made of soft rubber material.

2. The battery carrier according to claim 1, characterized in that, Both the first fixing part and the second fixing part further include a bottom plate; the bottom plate extends along the third direction and carries the plurality of supporting parts; the bottom plate includes a plurality of mounting through holes for threaded connection with the material loading basket.

3. The battery carrier according to claim 2, wherein Each supporting part includes a first supporting end and a second supporting end; the first supporting end and the second supporting end both extend along the second direction and are arranged opposite to each other along the third direction, and the bottom is fixedly connected to the bottom plate; the first supporting ends and the second supporting ends of two adjacent supporting parts are arranged in a fitting manner.

4. The battery carrier according to claim 3, characterized in that, Each supporting part further includes an abutting part; the abutting part extends along the third direction, is arranged on one side of the first supporting end and the second supporting end away from the carrying unit, the bottom is fixedly connected to the bottom plate, and the top is an arc surface which is recessed towards the side close to the bottom plate along the second direction.

5. The battery carrier according to claim 4, characterized in that, Along the second direction, the top of the abutting part is located below the top of the first supporting end and the top of the second supporting end; the bottom end of the arc surface is located above the bottom plate.

6. The battery carrier according to claim 4, wherein The rubber-coated strip is sleeved on the first supporting end and the second supporting end and is laid on the surface of the arc surface.

7. The battery carrier according to claim 6, wherein, At the connection of the abutting part with the first supporting end and the second supporting end, and on the arc surface, there are clamping grooves for clamping and fixing with the rubber-coated strip.

8. The battery carrier according to claim 4, wherein, The bottom plate, the first supporting end and the second supporting end are all made of PC / ABS flame-retardant plastic material.