Glass bottle forming weight real-time monitoring and displaying device

Abstract

The utility model discloses a glass bottle forming weight real-time monitoring display device, which comprises a device main body, the device main body comprises a connecting mechanism, a stop air box and a stop air plate, an air inlet disc and an air cylinder are arranged in the connecting mechanism, and a weighing sensor is arranged in the stop air box. According to the glass bottle forming weight real-time monitoring and displaying device, by integrating the high-precision weighing sensor and the intelligent control system, the device can measure the weight of a glass bottle in real time after the glass bottle is formed, data are displayed on a control interface in real time, and the quality control capacity of a production line is effectively improved. Besides, the design of the cylinder and the air inlet disc in the device is ingeniously combined, cooling air can be automatically closed in the weighing process, the influence of the air on the weighing result is eliminated, and the accuracy of measured data is ensured. According to the device, the production efficiency is improved, and manual intervention and errors are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of glass bottles, and particularly relates to a device for real-time monitoring and display of the forming weight of glass bottles. Background Art

[0002] In the glass bottle manufacturing industry, quality control has always been a crucial link in the production process. With the continuous improvement of the market's requirements for the quality of glass bottles, traditional quality control methods have been difficult to meet the needs of modern production. Especially in the weight monitoring of glass bottles after forming, traditional sampling inspection or off-line detection methods are not only inefficient but also difficult to ensure accurate weight assessment for each glass bottle.

[0003] During the forming process of glass bottles, due to the influence of various factors such as raw material ratio, temperature control, and mold accuracy, the weight of glass bottles may fluctuate. If this fluctuation exceeds a certain range, it will affect the subsequent processing and use performance of glass bottles, and may even lead to unqualified product quality. Therefore, it is particularly important to monitor and accurately measure the weight of glass bottles in real time after forming.

[0004] However, existing glass bottle production lines often have many deficiencies in weight monitoring. On the one hand, due to the high production line speed, manual inspection is difficult to keep up with the production rhythm and there are subjective errors; on the other hand, traditional off-line detection equipment occupies a large area, is complex to operate, and cannot achieve real-time monitoring of the production process. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a device for real-time monitoring and display of the forming weight of glass bottles.

[0006] To solve the above technical problems, the utility model provides the following technical solutions:

[0007] A device for real-time monitoring and display of the forming weight of glass bottles according to the utility model includes a device main body, the device main body includes a connecting mechanism, a stop air box, and a stop air plate. The stop air box is arranged at one end of the connecting mechanism. An air inlet disc and a cylinder are installed inside the connecting mechanism. A transition plate is installed at the top of the connecting mechanism. One end of the transition plate is installed with a stop air plate. The stop air plate is installed on the top of the stop air box. A plurality of ventilation holes are arranged on the surface of the stop air plate. A weighing sensor is installed inside the stop air box.

[0008] As a preferred technical solution of the utility model, one end of the stop air box is connected to the cylinder. The air inlet disc is installed at one end of the cylinder. The air inlet disc is used to help the cylinder intake air. The inside of the stop air box is communicated with the ventilation holes.

[0009] As a preferred technical solution of the present utility model, the weighing sensor is connected to the stop air plate, and the stop air plate is installed at the top of the weighing sensor. The weighing sensor is used to measure the weight borne by the stop air plate.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] The present utility model is a device for real-time monitoring and display of the weight of glass bottle forming. By integrating a high-precision weighing sensor and an intelligent control system, the device can immediately measure the weight of the glass bottle after forming and display the data on the control interface in real time, effectively improving the quality control ability of the production line. In addition, the ingenious combination of the cylinder and the air inlet disc in the device can automatically close the cooling air during the weighing process, eliminating the influence of the air on the weighing result and ensuring the accuracy of the measurement data. The device not only improves the production efficiency but also reduces manual intervention and errors. Description of the Drawings

[0012] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0013] Figure 1 is the overall structural schematic diagram of the present utility model;

[0014] Figure 2 is the partial structural cross-sectional view of the present utility model;

[0015] In the figure: 1, device main body; 2, connection mechanism; 201, transition plate; 202, air inlet disc; 203, cylinder; 3, stop air plate; 4, stop air box; 401, weighing sensor. Detailed Embodiments

[0016] The following describes the preferred embodiments of the present utility model with reference to the drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model and are not used to limit the present utility model.

[0017] Among them, the same reference numerals in the drawings all refer to the same components.

[0018] Such as Figure 1-2As shown in the figure, the utility model provides a real-time monitoring and display device for the forming weight of a glass bottle, which includes a device main body 1. The device main body 1 includes a connecting mechanism 2, a stop air box 4 and a stop air plate 3. The stop air box 4 is arranged at one end of the connecting mechanism 2. An air inlet disc 202 and a cylinder 203 are installed inside the connecting mechanism 2. A transition plate 201 is installed at the top of the connecting mechanism 2. One end of the transition plate 201 is installed with a stop air plate 3. The stop air plate 3 is installed at the top of the stop air box 4. A plurality of ventilation holes are arranged on the surface of the stop air plate 3. A weighing sensor 401 is installed inside the stop air box 4.

[0019] Further, one end of the stop air box 4 is connected to the cylinder 203. The air inlet disc 202 is installed at one end of the cylinder 203. The air inlet disc 202 is used to help the cylinder 203 intake air. The inside of the stop air box 4 is communicated with the ventilation holes. The connecting mechanism 2 is arranged inside the device main body 1 and is used to connect and support the stop air box 4 and other related components. An air inlet disc 202 and a cylinder 203 are installed inside the connecting mechanism 2, and the air inlet disc 202 is used to assist the cylinder 203 in intake air to control the on-off of the cooling air.

[0020] Further, the weighing sensor 401 is connected to the stop air plate 3, and the stop air plate 3 is installed at the top of the weighing sensor 401. The weighing sensor 401 is used to measure the weight borne by the stop air plate 3.

[0021] Further, the stop air box 4 is arranged at one end of the connecting mechanism 2 and is the main channel and control unit of the cooling air. One end of the stop air box 4 is connected to the cylinder 203, and the opening and closing of the cooling air are controlled by the telescopic movement of the cylinder 203. The inside of the stop air box 4 is communicated with the ventilation holes on the stop air plate 3 to ensure that the cooling air can be evenly blown out. The stop air plate 3: is installed at one end of the transition plate 201 and is located at the top of the stop air box 4. A plurality of ventilation holes are arranged on the surface of the stop air plate 3, which are used to evenly blow the cooling air onto the glass bottle placed on it when the cooling air is turned on to achieve rapid cooling. At the same time, the stop air plate 3 also serves as the bearing platform of the weighing sensor 401 to support and transmit the weight information of the glass bottle. The weighing sensor 401 is installed inside the stop air box 4 and is closely connected to the stop air plate 3. The weighing sensor 401 is used to measure the weight of the glass bottle borne by the stop air plate 3 in real time and transmit the weight information to the display device or control system to realize the real-time monitoring and display of the weight. The transition plate 201 is installed at the top of the connecting mechanism 2 and is used to achieve a smooth transition between the stop air plate 3 and the conveying chain to ensure that the glass bottle can be smoothly transferred from the conveying chain to the stop air plate 3 for weighing and cooling.

[0022] Working principle: During the production process of a glass bottle making machine, after the glass bottles are formed, they are conveyed to the vicinity of the device by a conveying chain or a similar mechanism. At this time, the bottle clamping device will precisely clamp the glass bottles and transfer them from the conveying chain to a designated position on the stop air plate 3. After the glass bottles are placed on the stop air plate 3, the cylinder 203 starts to work. The telescopic movement of the cylinder 203 controls the opening and closing of the air inlet disc 202, thereby controlling whether the cooling air blows out from the bottom of the stop air box 4 and cooling the glass bottles through the ventilation holes on the stop air plate 3. During the weighing process, to ensure the accuracy of weighing, the cylinder 203 will close the air inlet disc 202 to stop the blowing of the cooling air to avoid the influence of the air on the weighing result. When the cooling air is turned off and the glass bottles are stably placed on the stop air plate 3, the weighing sensor 401 starts to work. The sensor will measure the weight of the glass bottles borne by the stop air plate 3 in real time and convert this weight information into electrical signals or digital signals. Subsequently, these signals will be transmitted to the display device or the control system to achieve real-time monitoring and display of the weight. The control system will process and analyze the received weight data to determine whether the weight of the glass bottles meets the preset standard range. If the weight is abnormal, the control system will issue an alarm or a stop signal to prompt the operator to check or adjust. At the same time, the system will also record the detection results of each glass bottle in the database for subsequent quality traceability and management.

[0023] The utility model is a device for real-time monitoring and display of the forming weight of glass bottles. By integrating a high-precision weighing sensor 401 and an intelligent control system, the device can immediately measure the weight of the glass bottles after they are formed and display the data on the control interface in real time, effectively improving the quality control ability of the production line. In addition, the ingenious combination of the cylinder 203 and the air inlet disc 202 in the device can automatically turn off the cooling air during the weighing process, eliminating the influence of the air on the weighing result and ensuring the accuracy of the measurement data. This device not only improves the production efficiency but also reduces manual intervention and errors.

[0024] Finally, it should be noted that the above are only the preferred embodiments of the utility model and are not used to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model shall be included within the protection scope of the utility model.

Claims

1. A real-time monitoring and display device for the forming weight of a glass bottle, characterized in that It includes a device main body (1), and the device main body (1) includes a connection mechanism (2), a stop bellows (4) and a stop air plate (3). The stop bellows (4) is arranged at one end of the connection mechanism (2). An air inlet disc (202) and a cylinder (203) are installed inside the connection mechanism (2). A transition plate (201) is installed at the top of the connection mechanism (2). One end of the transition plate (201) is installed with a stop air plate (3). The stop air plate (3) is installed at the top of the stop bellows (4). A plurality of ventilation holes are arranged on the surface of the stop air plate (3). A weighing sensor (401) is installed inside the stop bellows (4).

2. The real-time monitoring and display device for the forming weight of a glass bottle according to claim 1, wherein, One end of the stop bellows (4) is connected to the cylinder (203). The air inlet disc (202) is installed at one end of the cylinder (203). The air inlet disc (202) is used to help the cylinder (203) intake air. The inside of the stop bellows (4) is communicated with the ventilation holes.

3. The real-time monitoring and display device for the forming weight of a glass bottle according to claim 1, characterized in that, The weighing sensor (401) is connected to the stop air plate (3), and the stop air plate (3) is installed at the top of the weighing sensor (401). The weighing sensor (401) is used to measure the weight borne by the stop air plate (3).

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