Smoke removing device for road maintenance vehicle

Through the bag filtering system and spray dust reduction device, the problem of short filter paths and frequent disassembly and assembly of filters in the prior art is solved, and efficient smoke filtration and environmental improvement are achieved.

CN223170604UActive Publication Date: 2025-08-01陕西省交通规划设计研究院有限公司
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Patent Information

Application Number
CN202521305370.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-08-01
Estimated Expiration
2035-06-25

AI Technical Summary

Technical Problem

The HEPA filter and activated carbon filters for existing smoke removal devices for road maintenance vehicles have short filter paths and limited filtration effects. They need to frequently disassemble and assemble the filters to meet the filtration requirements.

Method used

The bag filtering system is adopted, combined with a negative pressure fan, a jet device and a spray assembly, soot and dust are filtered through the bag, and the support assembly is used to prevent the bag from twisting. The dust collecting chamber collects dust and reduces dust through the spray.

Benefits of technology

It realizes efficient smoke and dust filtering, reduces the need for frequent disassembly and assembly of filters, improves the filtration effect, and improves the construction environment through spray dust reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a smoke dust removal device for a road maintenance vehicle, which relates to the field of road maintenance and comprises a cart, a lower shell is fixedly mounted on the cart, an upper shell is fixedly mounted on the upper surface of the lower shell, a dust collection hopper is fixedly mounted on one side of the lower shell, and a gas tank is fixedly mounted outside the upper shell. A plurality of air spraying pipes are fixedly installed on one side of the air tank through pulse valves, one ends of the air spraying pipes are communicated into the upper shell, air spraying nozzles are fixedly installed on the outer portions of the air spraying pipes, and the air spraying nozzles are located over the cloth bags. Due to the arrangement of the cloth bags, the dust collection hopper, the negative pressure fan and the air nozzles, during road maintenance, the negative pressure fan works, negative pressure suction force is generated at the dust collection hopper, smoke dust airflow penetrates through the cloth bags to be filtered, small particles are intercepted in the dust collection hopper, purified gas is exhausted from the exhaust pipe, and when dust on the cloth bags is too much, the dust collection hopper is not damaged. High-pressure gas can be sprayed to the cloth bag from the gas nozzle through the gas tank, the cloth bag expands, and the small particles are shaken off into the dust collection bin.
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Description

Technical Field

[0001] The utility model relates to the technical field of road maintenance, in particular to a dust and soot removal device for road maintenance vehicles. Background Technique

[0002] With the acceleration of the urbanization process, road maintenance operations (such as asphalt paving, milling, and caulking) are becoming increasingly frequent, and a large amount of dust and harmful gases will be generated during the construction process. These pollutants not only affect the health of construction workers but also have an adverse impact on the surrounding environment and the lives of residents. Therefore, efficient and environmentally friendly dust control technology has become an important supporting requirement for road maintenance vehicles.

[0003] After retrieval, a Chinese utility model patent with the authorization announcement number of CN221673725U, a dust and soot removal device for road maintenance vehicles, relates to the technical field of road maintenance, including a trolley, a lifting plate, and a sealing ring. The bottom end of the mounting plate is respectively installed with a HEPA filter and an activated carbon filter. On both sides of the inner walls at both ends of the mounting plate, a return spring is installed, and one side of each return spring is connected to a clamping rod. By squeezing the two squeezing plates inward, the squeezing plates drive the clamping rods to move away from the clamping grooves simultaneously, and the return springs are deformed by extrusion. Then, the mounting plate in the mounting hole is taken out, which is convenient for disassembling and replacing the HEPA filter and the activated carbon filter, and solves the problem of inconvenient disassembly and replacement.

[0004] However, the above patent filters dust and soot through a HEPA filter and an activated carbon filter. Its filtering path is short, the filtering effect is limited, and the filter screen needs to be frequently disassembled and assembled to meet the filtering requirements. In view of this, the present application further proposes a dust and soot removal device for road maintenance vehicles based on the above technical problems. Content of the Utility Model

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a dust and soot removal device for road maintenance vehicles is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A dust removal device for a road maintenance vehicle, comprising a trolley, on which a lower shell is fixedly installed. An upper shell is fixedly installed on the upper surface of the lower shell. A partition is fixedly installed between the upper shell and the lower shell. A number of installation holes are provided on the partition. A cloth bag is arranged below the installation holes. A support assembly is arranged between the cloth bag and the partition. A dust suction hopper is fixedly installed on one side of the lower shell. An air tank is fixedly installed outside the upper shell. A number of spray pipes are fixedly installed on one side of the air tank through pulse valves. One end of the spray pipe leads into the interior of the upper shell. A jet nozzle is fixedly installed on the outside of the spray pipe. The jet nozzle is located directly above the cloth bag. A negative pressure fan is fixedly installed on the trolley. The air inlet of the negative pressure fan is fixedly connected to an air suction pipe. One end of the air suction pipe leads into the interior of the upper shell. The air outlet of the negative pressure fan is fixedly connected to an exhaust pipe. A dust collection bin is arranged at the bottom end of the lower shell. A water tank is fixedly installed on the upper surface of the upper shell. A spray assembly is connected to the water tank.

[0008] Further, a deflector is fixedly installed on one side of the partition. The deflector is located between the cloth bag and the dust suction hopper. A dust suction channel is formed between the deflector and the dust suction hopper.

[0009] Further, the support assembly includes a top cover located on the top of the partition. A number of support rods are fixedly installed on the lower surface of the top cover. The support rods are located inside the cloth bag. A connecting ring is fixedly installed between the support rods. The bottom end of the support rod is fixedly installed with a bottom cover.

[0010] Further, two expansion rings are arranged at the top end of the cloth bag. The material of the expansion ring is rubber. The diameter of the expansion ring is larger than the installation hole. The two expansion rings are respectively located on the upper and lower sides of the installation hole.

[0011] Further, the spray assembly includes a water pump connected to the water tank. The water outlet end of the water pump is fixedly installed with a three-way pipe. Spray pipes are fixedly installed at both ends of the three-way pipe. The spray pipe is fixedly installed with an obliquely arranged water spray head. A fixing rod is fixedly installed between the spray pipe and the upper shell.

[0012] Further, a box door is arranged on one side of the lower shell. A connecting block is fixedly installed on one side of the box door. A rotating seat is rotatably installed on one side of the lower shell. A cylinder is fixedly installed on the rotating seat. The output end of the cylinder is rotatably connected to the connecting block.

[0013] Further, the top of the dust collection bin is set as an inclined surface facing the box door.

[0014] Further, the surface of the cloth bag is coated with a polytetrafluoroethylene coating.

[0015] The beneficial effects of the utility model are as follows:

[0016] 1. The utility model is provided with a cloth bag, a dust suction hopper, a negative pressure fan, and a jet nozzle. During road maintenance, the negative pressure fan operates, generating a negative pressure suction force at the dust suction hopper. The soot enters the interior of the lower shell from the dust suction hopper, and the soot airflow then passes through multiple cloth bags for filtration. Smaller particulate matters are intercepted therein, and the purified gas is discharged from the exhaust pipe. When there is too much dust on the cloth bag, high-pressure gas can be sprayed from the jet nozzle towards the cloth bag through the gas tank, causing the cloth bag to expand, and thus the small particulate matters therein are shaken off into the dust collection bin.

[0017] 2. The utility model is provided with a support assembly. When installing the cloth bag, it is clamped on the installation hole through an expansion ring, and then the support assembly is placed inside the cloth bag. At this time, the bottom cover is located at the lowest end of the cloth bag, the support rod is attached to the inner side of the cloth bag, and the top cover is located above the partition board. When the negative pressure airflow sucks the cloth bag, the cloth bag will not be distorted, thus avoiding affecting the original filtration effect.

[0018] 3. The utility model is provided with a partition board and a deflector. On the one hand, the partition board is used for the installation of the cloth bag, and on the other hand, it prevents the unfiltered soot from overflowing. Under the blockage of the deflector, the soot airflow, on the one hand, causes larger particulate matters to settle in the dust collection bin, and on the other hand, increases the flow path of the soot airflow.

[0019] 4. The utility model is provided with a spray assembly. Since dust will be generated during road maintenance, at this time, the water pump is started to increase the pressure of the water flow from the water spray pipe to the water spray head, thereby generating water mist, which can effectively adsorb and settle the dust particles in the air, thus achieving the purpose of reducing dust and improving the construction environment.

[0020] 5. The utility model is provided with a dust collection bin, a cylinder, and a box door. After the soot removal work is completed, the cylinder is started, and the cylinder drives the box door to rotate, and the dust is discharged from the dust collection bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 FIG. 1 is a schematic diagram of the overall structure of a soot removal device for a road maintenance vehicle proposed by the present utility model;

[0022] Figure 2 FIG. 2 is a front view schematic diagram of a soot removal device for a road maintenance vehicle proposed by the present utility model;

[0023] Figure 3 FIG. 3 is a schematic diagram of the cross-section of the lower shell of a soot removal device for a road maintenance vehicle proposed by the present utility model;

[0024] Figure 4 FIG. 4 is a schematic diagram of the cloth bag of a soot removal device for a road maintenance vehicle proposed by the present utility model;

[0025] Figure 5 FIG. 5 is a schematic diagram of the expansion ring of a soot removal device for a road maintenance vehicle proposed by the present utility model;

[0026] Figure 6 Schematic diagram of the support assembly of a dust removal device for a road maintenance vehicle proposed by the present utility model;

[0027] Figure 7 Schematic diagram of the partition of a dust removal device for a road maintenance vehicle proposed by the present utility model.

[0028] In the figure: 1, trolley; 2, lower shell; 3, upper shell; 4, partition; 5, mounting hole; 6, cloth bag; 7, dust suction hopper; 8, air tank; 9, air injection pipe; 10, air injection nozzle; 11, negative pressure fan; 12, suction pipe; 13, exhaust pipe; 14, dust collection bin; 15, water tank; 16, deflector; 17, dust suction channel; 18, top cover; 19, support rod; 20, connecting ring; 21, bottom cover; 22, expansion ring; 23, water pump; 24, tee pipe; 25, water injection pipe; 26, water spray head; 27, fixed rod; 28, box door; 29, connecting block; 30, rotating seat; 31, cylinder. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0030] Referring to Figures 1-7 , a dust removal device for a road maintenance vehicle includes a trolley 1, a lower shell 2 is fixedly installed on the trolley 1, an upper shell 3 is fixedly installed on the upper surface of the lower shell 2, a partition 4 is fixedly installed between the upper shell 3 and the lower shell 2, a plurality of mounting holes 5 are opened on the partition 4, a cloth bag 6 is arranged below the mounting holes 5, a support assembly is arranged between the cloth bag 6 and the partition 4, a dust suction hopper 7 is fixedly installed on one side of the lower shell 2, an air tank 8 is fixedly installed outside the upper shell 3, a plurality of air injection pipes 9 are fixedly installed on one side of the air tank 8 through pulse valves, one end of the air injection pipe 9 leads into the upper shell 3, air injection nozzles 10 are fixedly installed outside the air injection pipe 9, the air injection nozzles 10 are located directly above the cloth bag 6, a negative pressure fan 11 is fixedly installed on the trolley 1, an air suction pipe 12 is fixedly connected to the air inlet of the negative pressure fan 11, one end of the air suction pipe 12 leads into the upper shell 3, an exhaust pipe 13 is fixedly connected to the air outlet of the negative pressure fan 11, a dust collection bin 14 is arranged at the bottom end of the lower shell 2, a water tank 15 is fixedly installed on the upper surface of the upper shell 3, and a spray assembly is connected to the water tank 15;

[0031] During road maintenance, the negative pressure fan 11 operates, generating negative pressure suction at the dust suction hopper 7. The dust and smoke enter the interior of the lower shell 2 from the dust suction hopper 7. The dust and smoke airflow passes through multiple filter bags 6 for filtration. Smaller particulate matters are intercepted therein, and the purified gas is discharged from the exhaust pipe 13. When there is too much dust on the filter bags 6, high-pressure gas can be sprayed from the gas injection nozzle 10 towards the filter bags 6 through the gas tank 8. The filter bags 6 expand, and thus the small particulate matters therein are shaken off into the dust collection bin 14.

[0032] Refer to Figure 3 Specifically: A deflector 16 is fixedly installed on one side of the partition plate 4. The deflector 16 is located between the filter bag 6 and the dust suction hopper 7. A dust suction channel 17 is formed between the deflector 16 and the dust suction hopper 7. Under the obstruction of the deflector 16, on the one hand, larger particulate matters settle in the dust collection bin 14, and on the other hand, the flow path of the dust and smoke airflow is increased.

[0033] Refer to Figure 4 、 Figure 6 Specifically: The support assembly includes a top cover 18. The top cover 18 is located on the top of the partition plate 4. A plurality of support rods 19 are fixedly installed on the lower surface of the top cover 18. The support rods 19 are located inside the filter bag 6. A connecting ring 20 is fixedly installed between the support rods 19. The bottom ends of the support rods 19 are fixedly installed with a bottom cover 21.

[0034] Refer to Figures 4-5 Specifically: Two expansion rings 22 are provided at the top end of the filter bag 6. The material of the expansion rings 22 is rubber. The diameter of the expansion rings 22 is larger than that of the mounting hole 5. The two expansion rings 22 are respectively located on the upper and lower sides of the mounting hole 5. When the filter bag 6 is installed, it is clamped on the mounting hole 5 through the expansion rings 22, and then the support assembly is placed inside the filter bag 6. At this time, the bottom cover 21 is located at the lowest end of the filter bag 6, the support rods 19 are attached to the inner side of the filter bag 6, and the top cover 18 is located above the partition plate 4. When negative pressure airflow sucks the filter bag 6, the filter bag 6 will not be distorted, thus avoiding affecting the original filtration effect. The partition plate 4 is used for the installation of the filter bag 6 on the one hand and prevents unfiltered dust and smoke from overflowing on the other hand.

[0035] Refer to Figures 1-3 Specifically: The spray assembly includes a water pump 23 connected to the water tank 15. The water outlet end of the water pump 23 is fixedly installed with a tee pipe 24. Both ends of the tee pipe 24 are fixedly installed with water spray pipes 25. The water spray pipes 25 are fixedly installed with obliquely arranged water spray nozzles 26. A fixing rod 27 is fixedly installed between the water spray pipes 25 and the upper shell 3. Since dust and smoke are generated during road maintenance, at this time, the water pump 23 is started, and the water flow is pressurized from the water spray pipe 25 to the water spray nozzles 26, thereby generating water mist, which can effectively adsorb and settle the dust particles in the air, thus achieving the purpose of reducing dust and improving the construction environment.

[0036] Refer toFigure 1 , specifically: a box door 28 is provided on one side of the lower shell 2, a connecting block 29 is fixedly installed on one side of the box door 28, a rotating seat 30 is rotatably installed on one side of the lower shell 2, a cylinder 31 is fixedly installed on the rotating seat 30, and the output end of the cylinder 31 is rotatably connected to the connecting block 29. After the dust removal work is completed, the cylinder 31 is started, and the cylinder 31 drives the box door 28 to rotate, and the dust is discharged from the dust collection bin 14.

[0037] Refer to Figure 3 , specifically: the top of the dust collection bin 14 is provided with an inclined surface facing the box door 28, which is convenient for the discharge of dust.

[0038] Specifically: the surface of the cloth bag 6 is coated with a polytetrafluoroethylene coating, which effectively resists the adhesion of oily particles generated by asphalt paving on the cloth bag 6.

[0039] Working principle: During road maintenance, the negative pressure fan 11 works, and a negative pressure suction force is generated at the dust suction hopper 7. The dust and smoke enter the interior of the lower shell 2 from the dust suction hopper 7. Under the obstruction of the guide plate 16, on the one hand, the larger particulate matter settles in the dust collection bin 14, and on the other hand, the flow path of the dust and smoke airflow is increased. The dust and smoke airflow passes through multiple cloth bags 6 for filtration, and the smaller particulate matter is intercepted therein. The purified gas is discharged from the exhaust pipe 13. When there is too much dust on the cloth bag 6, the high-pressure gas can be sprayed from the jet nozzle 10 to the cloth bag 6 through the gas tank 8, and the cloth bag 6 expands, so that the small particulate matter therein is shaken off into the dust collection bin 14;

[0040] After the dust removal work is completed, the cylinder 31 is started, and the cylinder 31 drives the box door 28 to rotate, and the dust is discharged from the dust collection bin 14;

[0041] Since dust will be generated during road maintenance, at this time, the water pump 23 is started, and the water flow is pressurized from the water spray pipe 25 to the water spray head 26, thereby generating water mist, which can effectively adsorb and settle the dust particles in the air, so as to achieve the purpose of reducing dust and improving the construction environment;

[0042] When the cloth bag 6 is installed, it is clamped on the installation hole 5 through the expansion ring 22, and then the support assembly is placed inside the cloth bag 6. At this time, the bottom cover 21 is located at the lowest end of the cloth bag 6, the support rod 19 is attached to the inner side of the cloth bag 6, and the top cover 18 is located above the partition plate 4. When the negative pressure airflow sucks the cloth bag 6, the cloth bag 6 will not be distorted, thus avoiding affecting the original filtration effect. The partition plate 4 is used for the installation of the cloth bag 6 on the one hand and prevents the unfiltered dust and smoke from overflowing on the other hand. By coating the surface of the cloth bag 6 with a polytetrafluoroethylene coating, it effectively resists the adhesion of oily particles generated by asphalt paving on the cloth bag 6.

[0043] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

[0044] In the description of this patent, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this patent.

Claims

1. A dust removal device for a road maintenance vehicle, characterized in that, It includes a trolley (1), on which a lower shell (2) is fixedly installed. On the upper surface of the lower shell (2), an upper shell (3) is fixedly installed. Between the upper shell (3) and the lower shell (2), a partition (4) is fixedly installed. A number of mounting holes (5) are formed in the partition (4). Below the mounting holes (5), a cloth bag (6) is provided. Between the cloth bag (6) and the partition (4), a support assembly is provided. On one side of the lower shell (2), a dust suction hopper (7) is fixedly installed. Outside the upper shell (3), an air tank (8) is fixedly installed. On one side of the air tank (8), a number of spray pipes (9) are fixedly installed through a pulse valve. One end of the spray pipe (9) leads into the interior of the upper shell (3). Outside the spray pipe (9), a spray nozzle (10) is fixedly installed. The spray nozzle (10) is located directly above the cloth bag (6). On the trolley (1), a negative pressure fan (11) is fixedly installed. The air inlet of the negative pressure fan (11) is fixedly connected to a suction pipe (12). One end of the suction pipe (12) leads into the interior of the upper shell (3). The air outlet of the negative pressure fan (11) is fixedly connected to an exhaust pipe (13). At the bottom end of the lower shell (2), a dust collection bin (14) is provided. On the upper surface of the upper shell (3), a water tank (15) is fixedly installed. A spray assembly is connected to the water tank (15).

2. The soot removal device for a road maintenance vehicle according to claim 1, characterized in that, On one side of the partition (4), a flow guide plate (16) is fixedly installed. The flow guide plate (16) is located between the cloth bag (6) and the dust suction hopper (7). A dust suction channel (17) is formed between the flow guide plate (16) and the dust suction hopper (7).

3. The soot removal device for a road maintenance vehicle according to claim 1, characterized in that, The support assembly includes a top cover (18). The top cover (18) is located at the top of the partition (4). On the lower surface of the top cover (18), a number of support rods (19) are fixedly installed. The support rods (19) are located inside the cloth bag (6). Between the support rods (19), a connecting ring (20) is fixedly installed. At the bottom end of the support rods (19), a bottom cover (21) is fixedly installed.

4. The soot removal device for a road maintenance vehicle according to claim 1, characterized in that, At the top end of the cloth bag (6), two expansion rings (22) are provided. The material of the expansion rings (22) is rubber. The diameter of the expansion rings (22) is larger than that of the mounting holes (5). The two expansion rings (22) are respectively located on the upper and lower sides of the mounting holes (5).

5. The dust removal device for a road maintenance vehicle according to claim 1, wherein, The spray assembly includes a water pump (23) connected to the water tank (15). The water outlet end of the water pump (23) is fixedly installed with a tee pipe (24). At both ends of the tee pipe (24), a spray pipe (25) is fixedly installed. The spray pipe (25) is fixedly installed with an obliquely arranged water spray head (26). Between the spray pipe (25) and the upper shell (3), a fixing rod (27) is fixedly installed.

6. The soot removal device for a road maintenance vehicle according to claim 1, characterized in that, On one side of the lower shell (2), a box door (28) is provided. On one side of the box door (28), a connecting block (29) is fixedly installed. On one side of the lower shell (2), a rotating seat (30) is rotatably installed. On the rotating seat (30), a cylinder (31) is fixedly installed. The output end of the cylinder (31) is rotatably connected to the connecting block (29).

7. The soot removal device for a road maintenance vehicle according to claim 1, characterized in that, The top of the dust collection bin (14) is provided with an inclined surface facing the box door (28).

8. The soot removal device for a road maintenance vehicle according to claim 1, characterized in that, The surface of the cloth bag (6) is coated with a polytetrafluoroethylene coating.

Citation Information

Patent Citations

  • Smoke removing device for road maintenance vehicle

    CN221673725U