Guide rail polishing device
By introducing the design of water storage tank, water inlet plate, nozzle, water pump, water connection tank and filter plate, the water resource recycling during the guide rail grinding process is achieved, the water resource waste problem of existing devices is solved, the grinding quality and equipment life are improved, and the requirements of sustainable development are met.
Patent Information
- Application Number
- CN202422366653.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Although the existing guide rail polishing device uses a spray system to reduce dust and cooling when dealing with the surface of the guide rail, it lacks precise control and recycling mechanisms, resulting in waste of water resources and violates the requirements of sustainable development.
Design water storage tanks, water inlet plates, nozzles, water pumps, water connection tanks, filter plates and decks to realize the recycling of water, suppress dust through spraying, provide cooling, and filter impurities through filter plates to ensure clean water quality.
Effectively suppress dust, ensure the health of operators, prevent material deformation, reduce water resource waste, reduce operating costs, conform to the development trend of green manufacturing, and improve the practicality and reliability of the device.
Smart Images
Figure CN223172585U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide rail grinding, in particular to a guide rail grinding device. Background Technique
[0002] A guide rail is a groove or ridge made of metal or other materials, which is used to bear, fix, and guide a moving device or equipment and reduce its friction. During the production and processing process, the reason why the guide rail needs to be ground is mainly that the guide rail will be affected by wear and fatigue cracks during use. These problems will damage the best profile of the guide rail, change the contact state, increase noise, and accelerate the damage of the guide rail. Through grinding, the unevenness and defects on the surface of the guide rail can be eliminated, its original design form can be restored, the smoothness can be improved, so as to improve the service performance and extend the service life.
[0003] When the existing guide rail grinding device processes the surface of the guide rail, although a spray system is generally adopted to try to reduce the dust generated during the grinding process and perform necessary cooling, this design exposes significant drawbacks in practical applications, especially in terms of water resource utilization. Although the spray method can effectively inhibit dust flying and help with heat dissipation, it lacks a precise control and recycling mechanism, resulting in a large amount of water resources directly flowing away without effective recycling, causing unnecessary water resource waste. In the context of the increasingly tense global water resources today, this inefficient water resource utilization mode obviously no longer meets the requirements of sustainable development and urgently needs improvement and optimization. Therefore, we propose a guide rail grinding device. Content of the Utility Model
[0004] The purpose of the utility model is to provide a guide rail grinding device to solve the problem mentioned in the above background technique that when the existing guide rail grinding device processes the surface of the guide rail, although a spray system is generally adopted to try to reduce the dust generated during the grinding process and perform necessary cooling, this design exposes significant drawbacks in practical applications, especially in terms of water resource utilization. Although the spray method can effectively inhibit dust flying and help with heat dissipation, it lacks a precise control and recycling mechanism, resulting in a large amount of water resources directly flowing away without effective recycling, causing unnecessary water resource waste. In the context of the increasingly tense global water resources today, this inefficient water resource utilization mode obviously no longer meets the requirements of sustainable development and urgently needs improvement and optimization.
[0005] To achieve the above object, the present utility model provides the following technical solution: A rail grinding device, comprising a support frame, a horizontal plate is disposed at a position near the top inside the support frame, a water storage tank is fixedly installed at the center of the top of the horizontal plate, a machine box is disposed at the center of the lower end of the horizontal plate, a grinding head is disposed at the lower end of the machine box, a driving motor is fixedly installed inside the machine box, a linear guide rail is fixedly installed at the lower end of the horizontal plate, a linear motor is movably installed at the center of the bottom of the linear guide rail, a water inlet plate is disposed at the lower end of the linear motor, spray pipes are fixedly communicated with both sides of the bottom of the water inlet plate, a water pump is fixedly installed at the center of the top of the support frame, a loading plate is fixedly installed at a position near the center of the inner wall of the support frame, a water receiving tank is fixedly installed at the bottom of the inner wall of the support frame, a filter plate is disposed at the upper end inside the water receiving tank, and clamping seats are fixedly connected to the tops of both sides of the inner wall of the water receiving tank.
[0006] Compared with the prior art, the beneficial effects of the present utility model are:
[0007] In this rail grinding device, through the design of the water storage tank, water inlet plate, spray pipes, water pump, water receiving tank, filter plate and clamping seats, by the water storage function of the water storage tank and combined with the spraying design of the water inlet plate and spray pipes, it can effectively suppress the generated dust during the rail grinding process, significantly improve the working environment, and ensure the health of the operators. At the same time, the spraying process also provides necessary cooling for the rail, preventing material deformation or increased wear caused by high temperature, and ensuring the grinding quality and the service life of the equipment. More importantly, this device introduces a water circulation system, that is, the water pump extracts the clean water filtered by the filter plate from the water receiving tank and re-sends it back to the water storage tank for recycling. This design not only significantly reduces water resource waste, lowers the operating cost, but also reflects an environmentally friendly attitude, conforming to the current development trend of energy conservation, emission reduction and green manufacturing. In addition, the application of the filtration system ensures the cleanliness of the circulating water, avoids the adverse effects of impurities on the spraying effect and the surface of the rail, further improves the practicability and reliability of the device, and at the same time facilitates the extraction of the filter plate from the clamping seats, so as to facilitate the cleaning of the impurities filtered on the filter plate, and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 is a schematic structural diagram of the present utility model;
[0009] Figure 2 is for the present utility model Figure 1 partial enlarged view of A in;
[0010] Figure 3 is a three-dimensional structural diagram of the water receiving tank of the present utility model;
[0011] Figure 4 is a top view of the structure of the loading plate of the present utility model.
[0012] In the figure: 1, support frame; 2, cross plate; 3, water storage tank; 4, linear motor; 5, chassis; 6, drive motor; 7, grinding head; 8, water inlet plate; 9, spray pipe; 10, water pump; 11, first telescopic hose; 12, second telescopic hose; 13, material loading plate; 14, water receiving tank; 15, filter plate; 16, clamping seat; 17, circulation pipe. Detailed implementation mode
[0013] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0014] Please refer to Figures 1-4 , the present invention provides a technical solution: a guide rail grinding device, including a support frame 1, a cross plate 2 is arranged at a position near the top inside the support frame 1, a water storage tank 3 is fixedly installed at the center of the top of the cross plate 2, a chassis 5 is arranged at the center of the lower end of the cross plate 2, a grinding head 7 is arranged at the lower end of the chassis 5, a drive motor 6 is fixedly installed inside the chassis 5, a linear guide rail is fixedly installed at the lower end of the cross plate 2, a linear motor 4 is movably installed at the center of the bottom of the linear guide rail, a water inlet plate 8 is arranged at the lower end of the linear motor 4, spray pipes 9 are fixedly communicated with both sides of the bottom of the water inlet plate 8, a water pump 10 is fixedly installed at the center of the top of the support frame 1, a material loading plate 13 is fixedly installed at a position near the center of the inner wall of the support frame 1, a water receiving tank 14 is fixedly installed at the bottom of the inner wall of the support frame 1, a filter plate 15 is arranged at the upper end inside the water receiving tank 14, and clamping seats 16 are fixedly connected to the tops of both sides of the inner wall of the water receiving tank 14.
[0015] First electric cylinders are fixedly installed at positions near both sides of the inner top of the support frame 1, and the bottoms of the two first electric cylinders are respectively fixedly connected to both sides of the top of the cross plate 2. The height of the large grinding head 7 and the spraying mechanism is adjusted by controlling the first electric cylinders. The drive motor 6 is fixedly connected to an output shaft through the output end at its bottom. The lower end of the output shaft penetrates to the outside of the chassis 5 and is fixedly connected to the center of the top of the grinding head 7. The upper end of the chassis 5 is fixedly connected to the center of the top of the linear motor 4.
[0016] A groove is opened at the center of the top of the water inlet plate 8, and the lower end of the chassis 5 penetrates to the outside of the groove.
[0017] The water pump 10 is fixedly connected to a first telescopic hose 11 through the water delivery end at its bottom. The lower end of the first telescopic hose 11 penetrates to the outside of the support frame 1 and is fixedly connected to the top of the water storage tank 3. The water pump 10 can send the extracted clean water into the water storage tank 3 through the first telescopic hose 11. One side of the bottom of the front surface of the water storage tank 3 is fixedly connected to a second telescopic hose 12. An electromagnetic valve is fixedly installed on the surface of the second telescopic hose 12. One end of the second telescopic hose 12 is fixedly connected to one side of the water inlet plate 8. By opening the electromagnetic valve, the clean water in the water storage tank 3 can be sent into the water inlet plate 8. The water pump 10 is fixedly connected to a circulation pipe 17 through the water pumping end on its side. One end of the circulation pipe 17 penetrates to the outside of the support frame 1 and is fixedly connected to one side of the water receiving tank 14. By controlling the water pump 10, the clean water in the water receiving tank 14 can be pumped in, so as to achieve the effect of recycling the water circulation.
[0018] A plurality of leakage holes are formed in the top of the material loading plate 13. The material loading plate 13 is used to place the guide rail. The sprayed clean water can fall out through the leakage holes. Clamps are arranged on both sides of the top of the material loading plate 13. The two clamps are symmetrically arranged. Second electric cylinders are fixedly installed at the positions close to the center on both sides of the outer wall of the support frame 1. One side of the two second electric cylinders facing each other penetrates to the outside of the support frame 1 and is respectively fixedly connected to the opposite sides of the two clamps. By controlling the second electric cylinders, the distance between the two clamps can be adjusted to adapt to guide rails of different lengths. By screwing the bolts on the clamps, the two sides of the top of the guide rail can be positioned.
[0019] Card slots are formed on the opposite sides of the two card seats 16. Both sides of the filter plate 15 penetrate into the interiors of the two card slots respectively and are clamped with the inner walls of the card slots. By means of clamping, it is convenient to fix the filter plate 15 on the card seats 16 and at the same time convenient to draw out the filter plate 15 for cleaning and maintenance.
[0020] A water injection pipe is fixedly connected to the position close to one side of the top of the water storage tank 3. A pipe cap is threadedly connected to the top of the water injection pipe. Opening the pipe cap is used to inject clean water into the water storage tank 3.
[0021] Working principle: First, inject an appropriate amount of clean water into the water storage tank 3 through the water injection pipe and tighten the pipe cap to prevent water evaporation or impurity entry. When the grinding operation starts, open the electromagnetic valve so that the clean water in the water storage tank 3 enters the water inlet plate 8 through the second telescopic hose 12, and then spray the water on the grinding area through the spray pipe 9. The sprayed water falls through the leakage holes on the material loading plate 13 and enters the water receiving tank 14 through the filtration of the filter plate 15. At the same time, the water pump 10 is started. The water pump 10 pumps the filtered clean water in the water receiving tank 14 back into the water storage tank 3 through the circulation pipe 17, so as to achieve the effect of water circulation spraying.
[0022] In summary, for the rail grinding device, through the design of the water storage tank 3, the water inlet plate 8, the spray pipe 9, the water pump 10, the water receiving tank 14, the filter plate 15 and the clamping seat 16, with the water storage function of the water storage tank 3 and the spray design of the water inlet plate 8 and the spray pipe 9, it can effectively suppress the generated dust during the rail grinding process, significantly improve the working environment, and ensure the health of the operators. At the same time, the spraying process also provides necessary cooling for the rail, preventing material deformation or increased wear caused by high temperature, ensuring the grinding quality and the service life of the equipment. More importantly, this device introduces a water circulation system, that is, the water pump 10 extracts the clean water filtered by the filter plate 15 from the water receiving tank 14 and returns it to the water storage tank 3 for recycling. This design not only significantly reduces water resource waste and operating costs, but also reflects an environmentally friendly attitude, conforming to the current development trend of energy conservation, emission reduction and green manufacturing. In addition, the application of the filtration system ensures the cleanliness of the circulating water, avoids the adverse effects of impurities on the spraying effect and the surface of the rail, further improves the practicability and reliability of the device, and at the same time facilitates the extraction of the filter plate 15 from the clamping seat 16, thus facilitating the cleaning of the impurities filtered on the filter plate 15, and the operation is convenient.
[0023] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0024] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A guide rail grinding device, comprising a support frame (1), characterized in that: A cross plate (2) is arranged at the top position inside the support frame (1). A water storage tank (3) is fixedly installed at the center of the top of the cross plate (2). A chassis (5) is arranged at the center of the lower end of the cross plate (2). A grinding head (7) is arranged at the lower end of the chassis (5). A driving motor (6) is fixedly installed inside the chassis (5). A linear guide rail is fixedly installed at the lower end of the cross plate (2). A linear motor (4) is movably installed at the center of the bottom of the linear guide rail. A water inlet plate (8) is arranged at the lower end of the linear motor (4). Spray pipes (9) are fixedly communicated with both sides of the bottom of the water inlet plate (8). A water pump (10) is fixedly installed at the center of the top of the support frame (1). A loading plate (13) is fixedly installed at the center position of the inner wall of the support frame (1). A water receiving tank (14) is fixedly installed at the bottom of the inner wall of the support frame (1). A filter plate (15) is arranged at the upper end inside the water receiving tank (14). Clamping seats (16) are fixedly connected to the tops of both sides of the inner wall of the water receiving tank (14).
2. The rail grinding device according to claim 1, wherein: First electric cylinders are fixedly installed at both sides of the inner top of the support frame (1). The bottoms of the two first electric cylinders are respectively fixedly connected to both sides of the top of the cross plate (2). The driving motor (6) is fixedly connected to an output shaft through the output end of its bottom. The lower end of the output shaft penetrates to the outside of the chassis (5) and is fixedly connected to the center of the top of the grinding head (7). The upper end of the chassis (5) is fixedly connected to the center of the top of the linear motor (4).
3. A rail grinding device according to claim 1, characterized in that: A groove is formed at the center of the top of the water inlet plate (8). The lower end of the chassis (5) penetrates to the outside of the groove.
4. A rail grinding device according to claim 1, characterized in that: The water pump (10) is fixedly communicated with a first telescopic hose (11) through the water delivery end of its bottom. The lower end of the first telescopic hose (11) penetrates to the outside of the support frame (1) and is fixedly communicated with the top of the water storage tank (3). A second telescopic hose (12) is fixedly communicated with one side of the bottom of the front surface of the water storage tank (3). A solenoid valve is fixedly installed on the surface of the second telescopic hose (12). One end of the second telescopic hose (12) is fixedly communicated with one side of the water inlet plate (8). The water pump (10) is fixedly communicated with a circulation pipe (17) through the water pumping end of its side. One end of the circulation pipe (17) penetrates to the outside of the support frame (1) and is fixedly communicated with one side of the water receiving tank (14).
5. A rail grinding device according to claim 1, characterized in that: Leak holes are formed at the top of the loading plate (13), and the number of the leak holes is several. Clamps are arranged on both sides of the top of the loading plate (13). The two clamps are symmetrically arranged. Second electric cylinders are fixedly installed at the center positions of both sides of the outer wall of the support frame (1). The opposite sides of the two second electric cylinders penetrate to the outside of the support frame (1) and are respectively fixedly connected to the opposite sides of the two clamps.
6. The rail grinding device according to claim 1, characterized in that: Card slots are formed on the opposite sides of the two clamping seats (16). Both sides of the filter plate (15) respectively penetrate into the interiors of the two card slots and are clamped with the inner walls of the card slots.
7. A rail grinding device according to claim 1, characterized in that: A water injection pipe is fixedly communicated with one side of the top of the water storage tank (3). A pipe cap is screwed onto the top of the water injection pipe.