Overturning clamp for LED display screen production
By designing a quick replacement and positioning mechanism, the problem that traditional flip fixtures cannot adapt to production changes is solved, and rapid adjustment and automatic positioning of LED display screens are achieved, which improves production efficiency and adaptability of fixtures.
Patent Information
- Application Number
- CN202421617979.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-10
AI Technical Summary
Traditional flip fixtures cannot quickly adapt to changes in production demand, resulting in increased downtime of production lines, inability to automatically position, leading to component assembly and alignment problems, and being unable to adapt to products of different sizes, limiting the flexibility and diversity of production lines.
A flip fixture for the production of LED display screens including a quick replacement mechanism, a positioning mechanism and a flip clamping mechanism is designed. By combining the connecting shaft, spring, extrusion sleeve, insertion rod, rotary frame and lock sleeve, the fast adjustment and automatic positioning of the fixture are achieved, adapted to products of different specifications, and automatic rotary clamping is achieved through the cooperation of the flip motor, fixing frame, micro motor and clamping plate.
Reduces downtime on the production line, ensures correct components alignment and assembly, improves versatility and flexibility of fixtures, and improves production efficiency.
Smart Images

Figure CN223172940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED display production, in particular to a flipping fixture for LED display production. Background Art
[0002] A flipping fixture for LED display production is a special device, which is mainly used to conveniently flip and position each component of the LED display during the assembly process. This fixture is usually designed to adapt to the size and shape of the components and ensure efficient and safe operation on the production line.
[0003] Traditional flipping fixtures are often fixed on the flipping mechanism and cannot quickly adapt to changes in production requirements (different product specifications and production needs). On this basis, more time is required to replace the fixture, resulting in an increase in the downtime of the production line and a reduction in production efficiency.
[0004] Secondly, the traditional flipping fixture does not have an automatic positioning function. A flipping fixture without a positioning function may cause alignment problems during the assembly of the display components, affecting the display effect and the final performance of the device. Moreover, manually placing and adjusting the components is more prone to errors, which may increase the production defect rate.
[0005] Finally, the width of the previous fixtures is often fixed and cannot flexibly adapt to products of different sizes. It may be necessary to design multiple fixtures for different specifications of displays, which limits the flexibility and diversity of the production line and cannot adapt to the manufacture of some special specifications of products. Content of the Utility Model
[0006] In view of the deficiencies of the prior art, the utility model provides a flipping fixture for LED display production.
[0007] To achieve the above object, the utility model provides the following technical solution: A flipping fixture for LED display production, comprising a main body, a quick replacement mechanism, a positioning mechanism, and a flipping clamping mechanism. The quick replacement mechanism includes a connecting shaft, a first spring, an extrusion sleeve, an insertion rod, a rotating frame, and a locking sleeve. The connecting shaft is installed inside the main body and is rotatably connected to the main body. The first spring is fixedly installed inside the connecting shaft, and both ends of the first spring are fixedly connected to the connecting shaft and the extrusion sleeve respectively. The extrusion sleeve is installed inside the connecting shaft and is slidably connected to the connecting shaft. The insertion rod is detachably connected to the connecting shaft. The rotating frame is rotatably connected to the locking sleeve, and the locking sleeve is in threaded engagement with the insertion rod. The positioning mechanism includes a positioning frame, a rubber shaft, a sliding base, a second spring, and a through rod. The rubber shaft is installed on the sliding base and is rotatably connected to the sliding base. The second spring is installed inside the positioning frame, and both ends of the second spring are fixedly connected to the positioning frame and the sliding base respectively. The through rod is fixedly installed inside the positioning frame and passes through the sliding base.
[0008] Preferably, the flipping and clamping mechanism includes a flipping motor, a fixing frame, a micro motor, a lead screw, and a clamping plate. The flipping motor is fixedly installed on the main body, and its output end is fixedly connected to the connecting shaft. The fixing frame is fixedly connected to one end of the insertion rod. The micro motor is fixedly installed on the fixing frame. One end of the lead screw is fixedly connected to the output end of the micro motor. The clamping plate is installed inside the positioning frame and is slidably connected to the positioning frame.
[0009] Further preferably, a roller bearing and a supporting plate are provided inside the main body. The flipping motor is fixedly installed on the supporting plate, and the connecting shaft is installed inside the roller bearing, facilitating the normal operation of the device.
[0010] Further preferably, positioning holes and clamping holes are provided on the connecting shaft. The rotating frame enters the inside of the connecting shaft through the positioning holes and contacts the extrusion sleeve. The clamping holes are separately connected to the rotating frame, facilitating the fixed connection of the connecting shaft and the insertion rod.
[0011] Further preferably, a clamping block is provided on the insertion rod, and a connecting disc is provided on the rotating frame. The connecting disc rotates inside the locking sleeve, and the clamping block is separately connected to the clamping hole, facilitating the rapid replacement of the structure and rapid operation.
[0012] Further preferably, a rotating chute is provided inside the locking sleeve, and a positioning chute is provided on the fixing frame. The connecting disc rotates inside the rotating chute, and the positioning frame slides inside the positioning chute, facilitating the operation of the positioning mechanism.
[0013] Further preferably, a short rod and a wing nut are provided on the positioning frame. The short rod slides inside the positioning frame, and the wing nut is threadedly engaged with the short rod, facilitating the adjustment of the position of the positioning frame bracket.
[0014] Further preferably, rubber soft pads are provided on the clamping plate and the positioning frame. A limiting chute is provided on the positioning frame, and a limiting rod is provided on the sliding base. The limiting rod slides inside the limiting chute, facilitating the normal operation of the flipping and clamping mechanism.
[0015] Compared with the prior art, the present utility model provides a flipping fixture for LED display production, having the following beneficial effects:
[0016] In the present utility model, by providing a quick replacement mechanism, under the mutual cooperation of components such as the connecting shaft, the first spring, the extrusion sleeve, the insertion rod, the rotating frame, and the locking sleeve, the device can flexibly adjust the fixture during production to adapt to different product specifications and production requirements, reducing the downtime of the production line and increasing the operating time of the production line.
[0017] In the present utility model, by providing a positioning mechanism, with the mutual cooperation of components such as a positioning frame, a rubber shaft, a sliding base, a second spring, and a through rod, the device can ensure the accurate placement of the display screen during the production process, thereby ensuring the correct alignment and assembly of components and reducing the need for manual operation.
[0018] In the present utility model, by providing a flipping and clamping mechanism, with the mutual interaction of components such as a flipping motor, a fixed frame, a micro motor, a lead screw, and a clamping plate, the device can automatically rotate and clamp, and adapt to LED display screen components of different sizes, improving the versatility and flexibility of the fixture. Brief Description of the Drawings
[0019] Figure 1 It is a schematic diagram of the overall structure of a flipping fixture for LED display screen production in the present utility model;
[0020] Figure 2 It is an exploded view of the overall structure from another angle in the present utility model;
[0021] Figure 3 It is an exploded view of the quick replacement mechanism in the present utility model;
[0022] Figure 4 It is a schematic diagram of the overall structure of the positioning mechanism in the present utility model;
[0023] Figure 5 For Figure 4 the partial view of A in
[0024] In the figure: 1, main body; 2, connecting shaft; 3, first spring; 4, extrusion sleeve; 5, insertion rod; 6, rotating frame; 7, locking sleeve; 8, positioning frame; 9, rubber shaft; 10, sliding base; 11, second spring; 12, through rod; 13, flipping motor; 14, fixed frame; 15, micro motor; 16, lead screw; 17, clamping plate; 18, roller bearing; 19, supporting plate; 20, positioning hole; 21, clamping hole; 22, clamping block; 23, connecting disk; 24, rotating chute; 25, positioning chute; 26, short rod; 27, wing nut; 28, rubber soft pad; 29, limiting chute; 30, limiting rod. Detailed Description of the Embodiment
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1
[0026] Please refer to Figures 1-5 , a flipping fixture for LED display production, comprising a main body 1, a quick replacement mechanism, a positioning mechanism and a flipping clamping mechanism. The quick replacement mechanism includes a connecting shaft 2, a first spring 3, an extrusion sleeve 4, an insertion rod 5, a rotating frame 6 and a locking sleeve 7. The connecting shaft 2 is installed inside the main body 1 and is rotatably connected to the main body 1. The first spring 3 is fixedly installed inside the connecting shaft 2, and both ends of the first spring are fixedly connected to the connecting shaft 2 and the extrusion sleeve 4 respectively. The extrusion sleeve 4 is installed inside the connecting shaft 2 and is slidably connected to the connecting shaft 2. The insertion rod 5 is detachably connected to the connecting shaft 2. The rotating frame 6 is rotatably connected to the locking sleeve 7. The locking sleeve 7 is in threaded engagement with the insertion rod 5. The positioning mechanism includes a positioning frame 8, a rubber shaft 9, a sliding base 10, a second spring 11 and a through rod 12. The rubber shaft 9 is installed on the sliding base 10 and is rotatably connected to the sliding base 10. The second spring 11 is installed inside the positioning frame 8 and both ends are fixedly connected to the positioning frame 8 and the sliding base 10 respectively. The through rod 12 is fixedly installed inside the positioning frame 8 and passes through the sliding base 10.
[0027] In this embodiment, the quick replacement mechanism includes a connecting shaft 2, a first spring 3, an extrusion sleeve 4, an insertion rod 5, a rotating frame 6 and a locking sleeve 7. During use, insert the insertion rod 5 into the inside of the connecting shaft 2. When the block 22 on the insertion rod 5 enters the connecting shaft 2 through the positioning hole 20 on the connecting shaft 2, at this time, the block 22 contacts the extrusion sleeve 4, pushing the insertion rod 5, and the block 22 starts to squeeze the extrusion sleeve 4, thereby compressing the first spring 3. When the block 22 completely enters the inside of the connecting shaft 2, the first spring 3 pushes the extrusion sleeve 4 to always contact the block 22. Rotate the insertion rod 5, and the compressed first spring 3 drives the extrusion sleeve 4 to push the block 22 into the clamping hole 21. At this time, rotate the locking sleeve 7 that is in threaded engagement with the insertion rod 5. While rotating the locking sleeve 7, the rotating frame 6 slowly approaches the connecting shaft 2. During the process of rotating the locking sleeve 7, then rotate the rotating frame 6. The connecting disk 23 on the rotating frame 6 rotates inside the rotating chute 24 in the locking sleeve 7, align the rotating frame 6 with the positioning hole 20, and then continue to rotate. When the rotating frame 6 completely enters the positioning hole 20, at this time, the locking sleeve 7 is in close contact with the connecting shaft 2. At this time, the insertion rod 5 is completely fixed to the connecting shaft 2 after being subjected to the cooperation of the block 22 and the clamping hole 21 and the force exerted by the locking sleeve 7 on the connecting shaft 2, completing the installation. If it needs to be disassembled, perform the above operations in reverse.
[0028] In this embodiment, the positioning mechanism includes a positioning frame 8, a rubber shaft 9, a sliding base 10, a second spring 11, and a through rod 12. During use, the display screen to be processed is placed into the positioning frame 8 under the clamping of the rubber shaft 9. During this process, since the rubber shaft 9 itself has elasticity, the display screen can be directly placed in. If the display screen is too large, at this time, the sliding base 10 is pressed to compress the second spring 11, and the limiting rod 30 on the movable base slides in the limiting chute 29 inside the positioning frame 8 and also slides on the through rod 12 in the positioning frame 8. When the display screen is taken out, the compressed second spring 11 releases its elastic force, causing the sliding base 10 to slide in the positioning frame 8, resetting the rubber shaft 9, and waiting for the next use.
[0029] In this embodiment, the flipping and clamping mechanism includes a flipping motor 13, a fixed frame 14, a micro motor 15, a lead screw 16, and a clamping plate 17. During use, first, adjust the position of the positioning frame 8. At this time, hold the wing nut 27 on the short rod 26, so that the positioning frame 8 rotates in the positioning chute 25. When the position is adjusted to fit the size of the display screen, then twist the wing nut 27 to fix the positioning frame 8. When the display screen enters below the clamping plate 17 through the rubber shaft 9, the display screen first contacts the rubber soft pad 28, and then the micro motor 15 is driven, and the lead screw 16 rotates accordingly, driving the clamping plate 17 to slide up and down in the positioning frame 8 until the rubber soft pad 28 on the clamping plate 17 contacts the display screen to complete the clamping. At this time, the flipping motor 13 installed on the supporting plate 19 of the main body 1 is driven to drive the connecting shaft 2 to rotate inside the roller bearing 18. Embodiment 2
[0030] In summary, when in use, first insert the insertion rod 5 into the interior of the connecting shaft 2. When the block 22 on the insertion rod 5 enters the connecting shaft 2 through the positioning hole 20 on the connecting shaft 2, the block 22 at this time contacts the extrusion sleeve 4, pushing the insertion rod 5. The block 22 begins to squeeze the extrusion sleeve 4, thereby compressing the first spring 3. When the block 22 completely enters the interior of the connecting shaft 2, the first spring 3 pushes the extrusion sleeve 4 to always contact the block 22. The insertion rod 5 is rotated, and the squeezed first spring 3 drives the extrusion sleeve 4 to push the block 22 into the card hole 21. At this time, the locking sleeve 7 that is threadedly engaged with the insertion rod 5 is rotated. At the same time, the rotating frame 6 slowly approaches the connecting shaft 2. In the process of rotating the locking sleeve 7, the rotating frame 6 is then rotated. The connecting plate 23 on the rotating frame 6 rotates inside the rotating slide groove 24 in the locking sleeve 7, aligning the rotating frame 6 with the positioning hole 20, and then continuing to rotate. When the rotating frame 6 completely enters the positioning hole 20, the locking sleeve 7 is in close contact with the connecting shaft 2. At this time, the insertion rod 5 is completely fixed to the connecting shaft 2 by the cooperation between the block 22 and the card hole 21 and the force applied by the locking sleeve 7 to the connecting shaft 2, completing the installation. To disassemble, follow the above-mentioned reverse operation and then adjust the position of the positioning frame 8. When the screen is too large, the sliding base 10 is compressed by the pressure of the second spring 11, and the limiting rod 30 on the movable base slides in the limiting groove 29 inside the positioning frame 8 and slides on the through rod 12 in the positioning frame 8. After the display screen is taken out, the compressed second spring 11 releases its elastic force, causing the sliding base 10 to slide in the positioning frame 8, so that the rubber shaft 9 is reset and waits for the next use. When the display screen passes through the rubber shaft 9 and enters under the clamping plate 17, the display screen first contacts the rubber pad 28, and then the micro motor 15 is driven, and the lead screw 16 rotates accordingly, driving the clamping plate 17 to slide up and down in the positioning frame 8 until the rubber pad 28 on the clamping plate 17 contacts the display screen, completing the clamping. At this time, the flip motor 13 installed on the supporting plate 19 of the main body 1 is driven to drive the connecting shaft 2 to rotate inside the roller bearing 18.
[0031] Among all the solutions mentioned above, for the connection between two components, welding, connection with bolts and nuts, connection with bolts or screws, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For all the cases of fixed connection mentioned above, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An overturning fixture for LED display production, comprising a main body (1), a quick replacement mechanism, a positioning mechanism and an overturning clamping mechanism, characterized in that, The quick replacement mechanism includes a connecting shaft (2), a first spring (3), an extrusion sleeve (4), an insertion rod (5), a rotating frame (6) and a locking sleeve (7). The connecting shaft (2) is installed inside the main body (1) and is rotatably connected to the main body (1). The first spring (3) is fixedly installed inside the connecting shaft (2), and both ends of the first spring (3) are fixedly connected to the connecting shaft (2) and the extrusion sleeve (4) respectively. The extrusion sleeve (4) is installed inside the connecting shaft (2) and is slidably connected to the connecting shaft (2). The insertion rod (5) is detachably connected to the connecting shaft (2). The rotating frame (6) is rotatably connected to the locking sleeve (7), and the locking sleeve (7) is in threaded engagement with the insertion rod (5). The positioning mechanism includes a positioning frame (8), a rubber shaft (9), a sliding base (10), a second spring (11) and a through rod (12). The rubber shaft (9) is installed on the sliding base (10) and is rotatably connected to the sliding base (10). The second spring (11) is installed inside the positioning frame (8), and both ends are fixedly connected to the positioning frame (8) and the sliding base (10) respectively. The through rod (12) is fixedly installed inside the positioning frame (8) and passes through the sliding base (10).
2. The flipping jig for LED display production according to claim 1, wherein: The flipping and clamping mechanism includes a flipping motor (13), a fixing frame (14), a micro motor (15), a lead screw (16) and a clamping plate (17). The flipping motor (13) is fixedly installed on the main body (1), and the output end is fixedly connected to the connecting shaft (2). The fixing frame (14) is fixedly connected to one end of the insertion rod (5). The micro motor (15) is fixedly installed on the fixing frame (14). One end of the lead screw (16) is fixedly connected to the output end of the micro motor (15). The clamping plate (17) is installed inside the positioning frame (8) and is slidably connected to the positioning frame (8).
3. The flipping fixture for LED display production according to claim 2, wherein: A roller bearing (18) and a supporting plate (19) are arranged inside the main body (1). The flipping motor (13) is fixedly installed on the supporting plate (19), and the connecting shaft (2) is installed inside the roller bearing (18).
4. The flipping jig for LED display production according to claim 3, characterized in that: The connecting shaft (2) is provided with a positioning hole (20) and a clamping hole (21). The rotating frame (6) enters the inside of the connecting shaft (2) through the positioning hole (20) and contacts the extrusion sleeve (4), and the clamping hole (21) is detachably connected to the rotating frame (6).
5. The flipping fixture for LED display production according to claim 4, characterized in that: The insertion rod (5) is provided with a clamping block (22). The rotating frame (6) is provided with a connecting disc (23). The connecting disc (23) rotates inside the locking sleeve (7), and the clamping block (22) is detachably connected to the clamping hole (21).
6. The flipping fixture for LED display production according to claim 5, characterized in that: A rotating chute (24) is arranged inside the locking sleeve (7), and a positioning chute (25) is arranged on the fixing frame (14). The connecting disc (23) rotates inside the rotating chute (24), and the positioning frame (8) slides inside the positioning chute (25).
7. The flipping jig for LED display production according to claim 6, characterized in that: The positioning frame (8) is provided with a short rod (26) and a wing nut (27). The short rod (26) slides inside the positioning frame (8), and the wing nut (27) is in threaded engagement with the short rod (26).
8. The flipping fixture for LED display production according to claim 2, characterized in that: A rubber soft pad (28) is provided on the clamping plate (17) and the positioning frame (8). A limiting sliding groove (29) is provided on the positioning frame (8). A limiting rod (30) is provided on the sliding base (10), and the limiting rod (30) slides inside the limiting sliding groove (29).