Precise positioning welding machine

By introducing a purification mechanism into the welding machine, the problem of welding waste gas and smoke treatment is solved, effective waste gas purification and environmental pollution are achieved, and the practicality of the welding machine is improved.

CN223184315UActive Publication Date: 2025-08-05CHANGZHOU HAIBAO WELDING & CUTTING CO LTD
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Patent Information

Application Number
CN202422462503.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-05
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The exhaust gas and smoke generated by existing welding machines during welding cannot be effectively treated, resulting in environmental pollution and health hazards, and lack practicality.

Method used

A fine positioning welding machine is designed, equipped with a purification mechanism, including a cleaning box, a filter mesh, a vacuum cover, a dual-axis motor and a water jet pipe. It removes harmful substances by suction, filtering and water jet, and uses a dual-axis motor to drive the rotary rod to vibrate the filter mesh to prevent blockage.

Benefits of technology

Effectively remove harmful substances in welding waste gas, prevent diffusion, protect the environment and health, and improve the practicality of the welding machine.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a fine positioning welding machine, and particularly relates to the technical field of welding machines, the fine positioning welding machine comprises a base, the top of the base is provided with a vertical support, through a purification mechanism, waste gas smoke dust can be sucked into a cleaning box, and harmful substances are removed through filtration and adsorption of a filter screen; meanwhile, a piston is continuously driven to push water to enter a water spraying pipe so as to be sprayed out, so that part of impurity particles and harmful gas substances dissolved in water in waste gas are removed, the filtering treatment effect is improved, the phenomenon that the particles are diffused to the surrounding environment to pollute the environment or harm human health is avoided, a rotating rod can be continuously driven to rotate forwards and backwards, and a rapping rod continuously knocks a filter screen to vibrate; dust adhered to the surface is shaken off, so that the filtering effect is prevented from being influenced by blockage, and the practicability is higher; water entering the pump cylinder can be filtered through the filter casing and the bristles, the water spraying pipe is prevented from being blocked, the filter casing can be continuously cleaned, blocking is prevented, and the filter casing is convenient to disassemble and replace.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, in particular to a precision positioning welding machine. Background Art

[0002] A head is a component used to seal the end of a container to isolate the internal and external media, also known as an end cap. The heads of cylindrical containers are generally rotating shells. According to the shape of the head surface, it can be divided into convex, conical, flat, and combined shapes. A convex head refers to a head with a convex outer surface, such as a hemispherical, elliptical, dished, and spherical head without folding edges. The head needs to be processed using a welding machine during the processing process. There are many types of welding machines, including single-point single-function, single-point dual-function, and single-point multi-function (this type of welding machine also has only one welding head, and after changing the form of the positioning plate, it can be used for welding at any angle between 90° and 180°); there are also two-point, three-point, four-point, and even six-point welding machines and four-corner welding machines. Different types of welding machines have different welding functions and work efficiency.

[0003] At present, most welding machines usually adopt longitudinal and transverse adjustment structures in conjunction with vertical and transverse brackets to achieve the adjustment of the left and right and up and down positions of the welding head of the welding machine, and cooperate with the angle adjustment mechanism to adjust its angle, so that it can accurately locate the position where the head needs to be processed, so that its processing accuracy is higher. However, some waste gas and smoke will be generated during the welding process. If it is not processed, it will spread to the surrounding polluting environment or endanger human health. Most welding machines lack the function of cleaning the waste gas and smoke generated by welding, which is inconvenient to use and has relatively poor practicality. Utility Model Content

[0004] The purpose of the present utility model is to provide a precise positioning welding machine to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a precision positioning welding machine, comprising a base, a vertical bracket is provided on the top of the base, one side of the vertical bracket is connected to the horizontal bracket through a longitudinal and transverse adjustment device, and one end of the horizontal bracket is connected to the welding head through an angle adjustment device, and a purification mechanism is provided on the top of the base, and the purification mechanism includes a cleaning box, and the cleaning box is arranged on the top of the base, and the cleaning box passes through the vertical bracket, and two support plates are provided in the cleaning box, and a detachable filter is provided between the top of the support plate and the top wall of the cleaning box, one end of the cleaning box is connected to the air collecting hood, and the air collecting hood is connected to the dust collection hood through a duct, and the dust collection hood is fixedly connected to the angle adjustment device, and the other end of the cleaning box is connected to an air duct, a dual-axis motor is fixedly installed in the air duct, and a fan blade is connected to the output end below the dual-axis motor, and the output end above the dual-axis motor is connected to a crankshaft, a connecting piece is movably connected to the outer side of the crankshaft, and one end of the connecting piece is movably connected to a push rod.

[0006] Furthermore, the purification mechanism also includes a pump barrel, and the pump barrel is fixedly installed at the bottom of the cleaning box, one end of the lower part of the push rod is connected to a piston in the pump barrel, the top and one end of the pump barrel are respectively provided with a water inlet and a water outlet, and a one-way valve is provided in the water inlet and the water outlet, the water outlet is connected to a water pipe through a three-way valve, and a water spray pipe is respectively provided on the relative outside of the two filters at the bottom of the cleaning box, and the water spray pipe is connected to the water pipe. The setting of the purification mechanism can suck the waste gas and smoke during the welding process into the cleaning box, and filter and adsorb it to remove harmful substances, while continuously driving water to spray out to remove some dust and other impurities in the waste gas, and can adsorb some harmful gases and substances soluble in water.

[0007] Furthermore, a rotating rod is rotatably installed between the two filter screens in the cleaning box, and several connecting sleeves are provided on the outer side of the rotating rod. A knocking rod is symmetrically provided on the outer wall of the connecting sleeve. A support rod is connected to the bottom of the middle position of the rotating rod, and the lower end of the support rod is movably connected to a transmission rod through a connecting rod. The transmission rod is movably connected to the pump barrel through a support rod, and one end of the transmission rod passes through a push rod. A stop block is respectively provided at the end and the outer side of the transmission rod, and the stop blocks are located on both sides of the push rod. The power generated by the dual-axis motor can be used to continuously drive the rotating rod to drive the connecting sleeve and the knocking rod to rotate left and right, so that the knocking rod can knock on the two filter screens to vibrate and avoid clogging and affecting the filtration and ventilation volume.

[0008] Furthermore, a filter cover is provided on the outside of the water inlet at the top of the pump barrel, and the filter cover is threadedly connected to the pump barrel. A number of bristles are provided on one side of the filter cover at the bottom of the transmission rod, which can filter the water entering the pump barrel to prevent dust from clogging the water spray pipe, and the filter cover can be continuously cleaned to avoid clogging.

[0009] Furthermore, the two ends of the connecting member are hinged to the push rod and the crankshaft respectively, the push rod is Z-shaped, the outer wall of the piston is provided with a sealing ring, and the filter screen away from the side of the wind collecting cover is an activated carbon filter screen, so as to transmit power and improve the sealing between the piston and the pump barrel.

[0010] Furthermore, the two ends of the connecting rod are hinged to the support rod and the transmission rod respectively, the support plate is a U-shaped structure, and the knocking rod is composed of a cylindrical and spherical structure to transmit power, and the spherical part of the knocking rod knocks the filter to vibrate.

[0011] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0012] 1. The utility model can suck exhaust gas and dust generated by welding into the cleaning box through the purification mechanism, and remove harmful substances through filtration and adsorption by the filter screen. At the same time, the power of the dual-axis motor can be used to continuously drive the piston to push water into the water spray pipe for spraying out, so that some impurity particles and water-soluble harmful gas substances in the exhaust gas can be removed, thereby improving the filtering treatment effect and preventing them from spreading to the surrounding environment to pollute the environment or endanger human health. In addition, the utility model can continuously drive the rotating rod forward and reverse, so that the knocking rod continuously knocks the filter screen to vibrate, shake off the dust adhering to the surface, and avoid its clogging that affects the filtering effect, which is more practical.

[0013] 2. The utility model can filter the water entering the pump barrel through the use of the filter cover and the bristles to avoid the water spray pipe from being blocked, and can continuously clean the filter cover to prevent it from being blocked, and it is also convenient to disassemble and replace the filter cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic structural diagram of the utility model as a whole;

[0016] Figure 2 It is a partial side view structural diagram between the vertical bracket and the horizontal bracket of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the cleaning box of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure between the crankshaft and the connecting piece of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure between the rotating rod and the knocking rod of the utility model;

[0020] Figure 6It is a structural diagram of the filter cover of the utility model;

[0021] In the figure: 1. Base; 2. Vertical bracket; 3. Vertical and horizontal positioning device; 4. Horizontal bracket; 5. Angle adjustment device; 6. Welding head; 7. Cleaning box; 8. Support plate; 9. Filter; 10. Wind hood; 11. Dust hood; 12. Air duct; 13. Dual-axis motor; 14. Fan blades; 15. Crankshaft; 16. Connecting piece; 17. Push rod; 18. Pump barrel; 19. Piston; 20. Water spray pipe; 21. Transmission rod; 22. Block; 23. Connecting rod; 24. Support rod; 25. Rotating rod; 26. Connecting sleeve; 27. Knocking rod; 28. Filter cover. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figure 1 - Figure 6The illustrated embodiment of a precision positioning welding machine comprises a base 1, a vertical bracket 2 is provided on the top of the base 1, one side of the vertical bracket 2 is connected to a horizontal bracket 4 through a vertical and horizontal positioning device 3, and one end of the horizontal bracket 4 is connected to a welding head 6 through an angle adjustment device 5. In this example, the vertical and horizontal positioning device 3 is composed of a motor, a gear, a rack, a slide rail, a slide seat and other structures, so as to adjust the position of the horizontal bracket 4 in the up and down and left and right directions; the angle adjustment device 5 is composed of two gears of different sizes, a motor and other structures, which can adjust the angle of the welding head 6. The specific structures of the vertical and horizontal positioning device 3 and the angle adjustment device 5 can refer to the existing disclosed technology and are not described in detail in this example; a purification mechanism is provided on the top of the base 1 to clean the The chemical mechanism includes a cleaning box 7, and the cleaning box 7 is arranged on the top of the base 1, the cleaning box 7 passes through the vertical bracket 2, two support plates 8 are provided in the cleaning box 7, and a detachable filter screen 9 is provided between the top of the support plate 8 and the top wall of the cleaning box 7, one end of the cleaning box 7 is connected to a wind collecting hood 10, and the wind collecting hood 10 is connected to a dust collection hood 11 through a duct, and the dust collection hood 11 is fixedly connected to the angle adjustment device 5, and the other end of the cleaning box 7 is connected to an air duct 12, a dual-axis motor 13 is fixedly installed in the air duct 12, and the output end below the dual-axis motor 13 is connected to a fan blade 14, and the output end above the dual-axis motor 13 is connected to a crankshaft 15, and a connecting member 16 is movably connected to the outside of the crankshaft 15, and a push rod 17 is movably connected to one end of the connecting member 16. In this example, the purification mechanism also includes a pump barrel 18, and the pump barrel 18 is fixedly installed at the bottom of the cleaning box 7. One end of the lower part of the push rod 17 is connected to a piston 19 in the pump barrel 18. A water inlet and a water outlet are respectively provided at the top and one end of the pump barrel 18, and a one-way valve is provided in the water inlet and the water outlet. The water outlet is connected to a water pipe through a three-way valve. A water spray pipe 20 is respectively provided on the relative outside of the two filter screens 9 at the bottom of the cleaning box 7, and the water spray pipe 20 is connected to the water pipe. The setting of the purification mechanism can suck the waste gas and smoke during the welding process into the cleaning box 7, and filter and adsorb it to remove harmful substances. At the same time, it continuously drives water to spray out to remove some dust and other impurities in the waste gas, and can adsorb some harmful gases and substances soluble in water. In this example, a rotating rod 25 is rotatably installed between the two filter screens 9 in the cleaning box 7. Several connecting sleeves 26 are sleeved on the outside of the rotating rod 25. A knocking rod 27 is symmetrically provided on the outer wall of the connecting sleeve 26. A support rod 24 is connected to the bottom of the middle position of the rotating rod 25. The lower end of the support rod 24 is movably connected to the transmission rod 21 through the connecting rod 23. The transmission rod 21 is movably connected to the pump barrel 18 through the support rod, and one end of the transmission rod 21 passes through the push rod 17. A stopper 22 is respectively provided at the end and outside of the transmission rod 21, and the stopper 22 is located on both sides of the push rod 17. The power generated by the dual-axis motor 13 can be used to continuously drive the rotating rod 25 to drive the connecting sleeve 26 and the knocking rod 27 to rotate left and right, so that the knocking rod 27 knocks on the two filter screens 9 to vibrate and avoid clogging and affecting the filtration and ventilation volume.

[0024] In this example, a filter cover 28 is provided on the top of the pump barrel 18 on the outside of the water inlet, and the filter cover 28 is threadedly connected to the pump barrel 18. A number of bristles are provided on one side of the filter cover 28 at the bottom of the transmission rod 21, which can filter the water entering the pump barrel 18 to prevent dust from clogging the water spray pipe 20, and can continuously clean the filter cover 28 to prevent clogging. In this example, the two ends of the connector 16 are respectively hinged to the push rod 17 and the crankshaft 15. The push rod 17 is Z-shaped. The outer wall of the piston 19 is provided with a sealing ring. The filter screen 9 on the side away from the wind collecting cover 10 is an activated carbon filter screen, so as to transmit power and improve the sealing between the piston 19 and the pump barrel 18. In this example, the two ends of the connecting rod 23 are respectively hinged to the support rod 24 and the transmission rod 21. The support plate 8 is a U-shaped structure. The knock rod 27 is composed of a cylindrical and spherical structure to transmit power. The spherical part of the knock rod 27 knocks on the filter screen 9 to vibrate.

[0025] The working principle of the present invention is as follows: when it is necessary to process exhaust gas, smoke, etc., the dual-axis motor 13 can be started to drive the fan blades 14 to rotate, thereby generating negative pressure, so that the exhaust gas, etc. are sucked into the dust collection hood 11 and then transmitted to the cleaning box 7. At the same time, the dual-axis motor 13 will drive the crankshaft 15 to drive the connecting piece 16, so that it can continuously drive the push rod 17 to drive the piston 19 to reciprocate left and right in the pump barrel 18, so that the piston 19 pushes the water in the pump barrel 18 to be transported to the two water spray pipes 20, thereby spraying it out, so that it can preliminarily remove particulate impurities and water-soluble harmful substances and gases in the exhaust gas, and then pass through the two filters 9 again and then pass through the water spray filtration, thereby improving the filtering effect and preventing the exhaust gas from spreading to the surrounding area to pollute the environment or endanger human health, and the sprayed water will fall into the cleaning box 7 for recycling, saving water resources; at the same time, the push rod 17 The reciprocating motion will cause the push rod 17 to push the right block 22 to drive the transmission rod 21 to move, and the transmission rod 21 will drive the connecting rod 23 and the support rod 24, and then drive the rotating rod 25 to rotate, so that the rotating rod 25 drives the connecting sleeve 26 and the knocking rod 27. When the push rod 17 is reset, the push rod 17 moves to one side and fits with the left block 22, which can push the left block 22 to drive the transmission rod 21 to reset, and then the transmission drive rotating rod 25 rotates in the opposite direction, so that the knocking rod 27 rotates left and right continuously, so that it continuously knocks the two filter screens 9 to vibrate, avoiding their clogging and affecting the filtering effect and ventilation volume. At the same time, the use of the filter cover 28 will filter the water entering the pump barrel 18, and avoid dust falling in the water from entering the water spray pipe 20 to block it, and the brush provided at the bottom of the transmission rod 21 can clean the filter cover 28 to prevent it from being blocked, which is convenient to use and more practical.

[0026] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A precision positioning welding machine, comprising a base (1), a vertical bracket (2) provided on the top of the base (1), one side of the vertical bracket (2) being connected to a horizontal bracket (4) via a longitudinal and transverse positioning device (3), one end of the horizontal bracket (4) being connected to a welding head (6) via an angle adjustment device (5), characterized in that: The top of the base (1) is provided with a purification mechanism, the purification mechanism includes a cleaning box (7), and the cleaning box (7) is arranged on the top of the base (1), the cleaning box (7) passes through the vertical bracket (2), two support plates (8) are provided in the cleaning box (7), a detachable filter (9) is provided between the top of the support plate (8) and the top wall of the cleaning box (7), one end of the cleaning box (7) is connected to a wind collecting hood (10), and the wind collecting hood (10) is connected to a dust collecting hood (11) through a conduit. The dust cover (11) is fixedly connected to the angle adjustment device (5); the other end of the cleaning box (7) is connected to an air duct (12); a double-shaft motor (13) is fixedly installed in the air duct (12); the lower output end of the double-shaft motor (13) is connected to a fan blade (14); the upper output end of the double-shaft motor (13) is connected to a crankshaft (15); the outer side of the crankshaft (15) is movably connected to a connecting piece (16); and one end of the connecting piece (16) is movably connected to a push rod (17).

2. A precise positioning welding machine according to claim 1, characterized in that: The purification mechanism further comprises a pump barrel (18), and the pump barrel (18) is fixedly mounted on the bottom of the cleaning box (7), one end of the lower portion of the push rod (17) is connected to a piston (19) in the pump barrel (18), a water inlet and a water outlet are respectively provided at the top and one end of the pump barrel (18), and a one-way valve is provided in each of the water inlet and the water outlet, the water outlet is connected to a water pipe via a three-way valve, a water spray pipe (20) is respectively provided at the bottom of the cleaning box (7) on the opposite outer sides of the two filter screens (9), and the water spray pipe (20) is connected to the water pipe.

3. A precise positioning welding machine according to claim 2, characterized in that: A rotating rod (25) is rotatably installed between the two filter screens (9) in the cleaning box (7). A plurality of connecting sleeves (26) are sleeved on the outer side of the rotating rod (25). The outer wall of the connecting sleeve (26) is symmetrically provided with a knocking rod (27). A support rod (24) is connected to the bottom of the middle position of the rotating rod (25). The lower end of the support rod (24) is movably connected to a transmission rod (21) through a connecting rod (23). The transmission rod (21) is movably connected to the pump barrel (18) through a supporting rod, and one end of the transmission rod (21) passes through the push rod (17). A stopper (22) is respectively provided at the end and the outer side of the transmission rod (21), and the stopper (22) is located on both sides of the push rod (17).

4. A precise positioning welding machine according to claim 3, characterized in that: A filter cover (28) is provided on the top of the pump barrel (18) outside the water inlet, and the filter cover (28) is threadedly connected to the pump barrel (18). A plurality of bristles are provided on one side of the filter cover (28) at the bottom of the transmission rod (21).

5. The precise positioning welding machine according to claim 3, characterized in that: The two ends of the connecting member (16) are hinged to the push rod (17) and the crankshaft (15) respectively. The push rod (17) is Z-shaped. The outer wall of the piston (19) is provided with a sealing ring. The filter (9) away from the side of the wind collecting cover (10) is an activated carbon filter.

6. The precise positioning welding machine according to claim 3, characterized in that: The two ends of the connecting rod (23) are respectively hinged to the support rod (24) and the transmission rod (21); the support plate (8) is a U-shaped structure; and the knocking rod (27) is composed of a cylindrical and spherical structure.