Cooling device for forging part machining

Abstract

The utility model relates to the technical field of forging part machining, and discloses a cooling device for forging part machining, which comprises a support frame, a fixed plate arranged at the top end of the support frame, a rotating shaft I arranged on the surface of the fixed plate, a crawler belt I arranged on the surface of the rotating shaft I, and a protective box arranged at the top end of the support frame. A first water pipe is arranged at the right end of the water storage tank, a second water pipe is arranged at the right end of the water pump, a water storage tank is arranged at the bottom end of the second water pipe, a first spray head is arranged at the bottom end of the water storage tank, and a supporting plate is arranged at the top end of the protection box. When the forging part cooling device works, a forging part moves on the supporting frame through the first crawler belt, cooling water is conveyed to the first spray head through the water pump so as to cool the forging part at the top end of the first crawler belt, and a worker can move the first spray head by moving the fixing frame so as to increase the spraying area of the first spray head.

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a cooling device used for forging processing. Background Art

[0002] Forgings are metal parts manufactured through the forging process. Forging is a machining process that uses a forging machine to apply pressure to a metal blank, causing it to plastically deform to achieve desired mechanical properties, shape, and dimensions. Forging eliminates defects such as as-cast porosity produced during the metal smelting process, optimizes the microstructure, and, by preserving the integrity of the metal's flow lines, generally outperforms castings made of the same material in mechanical properties. Forgings are widely used in a variety of industries, including machinery manufacturing, aerospace, automotive, petrochemical, metallurgy, and mining. They are often used to manufacture critical components subject to high loads and harsh operating conditions, such as turbine generator shafts, rotors, impellers, blades, retaining rings, large hydraulic press columns, high-pressure cylinders, rolling mill rolls, internal combustion engine crankshafts, connecting rods, gears, and bearings. Cooling devices in forging processing are critical equipment for controlling the cooling rate and temperature distribution of the workpiece after forging, directly affecting the microstructure and ultimate performance of the forged part.

[0003] During the cooling process, existing cooling devices may not be able to achieve uniform cooling inside the forgings when encountering forgings of different sizes, resulting in uneven internal temperature distribution, which in turn causes thermal stress and structural stress. These stresses may exceed the strength limit of the material and cause cracks in the forgings. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a cooling device for forging processing.

[0005] The utility model adopts the following technical solutions: a cooling device for forging processing, comprising a support frame, a fixed plate is provided at the top of the support frame, a rotating shaft 1 is provided on the surface of the fixed plate, a crawler 1 is provided on the surface of the rotating shaft 1, a protective box is provided at the top of the support frame, a water storage tank is provided at the top of the protective box, a water pipe 1 is provided at the right end of the water storage tank, a water pump is provided at the right end of the water pipe 1, a water pipe 2 is provided at the right end of the water pump, a water tank is provided at the bottom end of the water pipe 2, a nozzle 1 is provided at the bottom end of the water tank, and a A support plate, a slide groove is provided on the surface of the support plate, a slider is provided on the surface of the slide groove, a fixing frame is provided at the right end of the slider, a control panel is provided at the rear end of the protective box, a rotating shaft 2 is provided inside the protective box, a crawler 2 is provided on the surface of the rotating shaft 2, a nozzle 2 is provided at the top end of the protective box, a cooling fan is provided inside the protective box, a feed port is provided at the right end of the protective box, a discharge port is provided at the left end of the protective box, a water collecting box is provided at the bottom end of the support frame, a water outlet pipe is provided at the rear end of the water collecting box, and a waste water tank is provided at the rear end of the water outlet pipe.

[0006] Through the above technical solution, by providing a support frame, the support frame serves as the basic structure of the entire cooling device, and the support frame ensures that other components can be stably installed and operated.

[0007] As a further improvement of the above scheme, two fixed plates are provided, the top end of the support frame is fixedly connected to the bottom ends of the two fixed plates, two rotating shafts are provided, the ends of the two rotating shafts that are away from each other are transmission connected to the ends of the two fixed plates that are close to each other, and the surfaces of the two rotating shafts are transmission connected to the inside of the track.

[0008] Through the above technical solution, a fixed plate is provided, which is used to fix the rotating shaft 1, thereby ensuring the correct position and movement trajectory of the rotating shaft 1 so that the track 1 can roll smoothly.

[0009] As a further improvement of the above scheme, the bottom end of the protective box is fixedly connected to the top end of the support frame, the bottom end of the support plate is fixedly connected to the top end of the protective box, a slide groove is provided on the surface of the support plate, two sliders are provided, and the interior of the two sliders is slidably connected to the surface of the slide groove, and two fixing frames are provided, and the left ends of the two fixing frames are fixedly connected to the right ends of the two sliders.

[0010] Through the above technical solution, a protective box is set up to protect the internal cooling system components and prevent dust and impurities from entering. It also plays the role of supporting and fixing other components. The support plate cooperates with the protective box to provide additional support to ensure the stability of the cooling device. The slide groove and slider allow the cooling device to be fine-tuned during operation to adapt to forgings of different sizes.

[0011] As a further improvement of the above scheme, the bottom end of the water tank is fixedly connected to the top end of the protection box, the right end of the water tank is fixedly connected to the left end of water pipe one, the left end of water pipe one is fixedly connected to the right end of the water pump, the bottom end of the water pump is fixedly connected to the top end of the protection box, the right end of the water pump is fixedly connected to the left end of water pipe two, several water storage tanks are provided, the top ends of several water storage tanks are fixedly connected to the bottom ends of water pipe two, several surfaces of the water storage tanks are socketed with the top ends of two fixing frames, and several nozzles are provided, and the top ends of several nozzles are fixedly connected to the bottom ends of several water tanks.

[0012] Through the above technical solution, a water tank and a water pump are set up. The water tank stores coolant to provide water source for the cooling system. The water pump transports the coolant in the water tank to nozzle one. The water tank collects the coolant sprayed from nozzle one, thereby improving the cooling efficiency.

[0013] As a further improvement of the above solution, the rear end of the control panel is fixedly connected to the rear end of the protective box, two rotating shafts are provided, and the ends of the two rotating shafts that are away from each other are transmission connected to the ends of the inside of the protective box that are close to each other, and the inside of the crawler track 2 is transmission connected to the surfaces of the two rotating shafts 2.

[0014] Through the above technical solution, a control panel is set up, which is used to control the operation of the cooling device, including starting, stopping and adjusting the flow of the coolant.

[0015] As a further improvement of the above scheme, three nozzles are provided, and the top ends of the three nozzles are fixedly connected to the bottom end of the water pump through the top end of the protective box. Several cooling fans are provided, and the ends of the several cooling fans that are away from each other are fixedly connected to the ends of the inside of the protective box that are away from each other.

[0016] Through the above technical solution, by setting up nozzle 2 and a cooling fan, nozzle 2 can perform secondary cooling on the forging part, and the cooling fan is used to cool the inside of the cooling device to prevent overheating and ensure stable operation of the system.

[0017] As a further improvement of the above scheme, a feed port is opened at the right end of the protective box, a discharge port is opened at the left end of the protective box, a support frame is placed inside the water collecting tank, the front end of the water outlet pipe is fixedly connected to the rear end of the water collecting tank, and the rear end of the water outlet pipe is fixedly connected to the front end of the wastewater tank.

[0018] Through the above technical solution, by setting up a water collecting tank and a waste water tank, the water collecting tank is used to collect used cooling water and discharge it to the waste water tank through the outlet pipe, thereby realizing the recycling of water resources.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] The utility model provides a fixing plate for fixing the rotating shaft 1 to ensure the correct position and motion trajectory of the rotating shaft 1 so that the track 1 can roll smoothly. A protective box is provided to protect the internal cooling system components and prevent dust and impurities from entering. It also plays the role of supporting and fixing other components. The support plate cooperates with the protective box to provide additional support to ensure the stability of the cooling device. The slide groove and the slider allow the cooling device to be fine-tuned during operation to adapt to forgings of different sizes.

[0021] By setting up a water tank and a water pump, the water tank stores coolant to provide water source for the cooling system, the water pump transports the coolant in the water tank to nozzle 1, and the water tank collects the coolant sprayed from nozzle 1, thereby improving the cooling efficiency;

[0022] The utility model is provided with a control panel, which is used to control the operation of the cooling device, including starting, stopping and adjusting the flow of the coolant. By providing a second nozzle and a heat dissipation fan, the second nozzle can perform secondary cooling on the forging. The heat dissipation fan is used to cool the interior of the cooling device to prevent overheating and ensure stable operation of the system.

[0023] By setting up a water collecting tank and a wastewater tank, the water collecting tank is used to collect used cooling water and discharge it to the wastewater tank through the outlet pipe, thereby realizing the recycling of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the rear-end structure of the utility model;

[0026] Figure 3 This is an enlarged structural diagram of point A of the utility model;

[0027] Figure 4 This is a schematic diagram of the left end structure of the utility model;

[0028] Figure 5 This is a schematic diagram of the cross-sectional structure of the utility model.

[0029] Description of main symbols:

[0030] 1. Support frame; 2. Fixed plate; 3. Rotating shaft 1; 4. Track 1; 5. Protective box; 6. Water tank; 7. Water pipe 1; 8. Water pump; 9. Water pipe 2; 10. Water tank; 11. Nozzle 1; 12. Support plate; 13. Slide; 14. Slider; 15. Fixed frame; 16. Control panel; 17. Rotating shaft 2; 18. Track 2; 19. Nozzle 2; 20. Cooling fan; 21. Feed inlet; 22. Discharge outlet; 23. Water collecting tank; 24. Water outlet pipe; 25. Wastewater tank. DETAILED DESCRIPTION

[0031] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0032] Example:

[0033] Please combine Figure 1-5 , a cooling device for forging processing of this embodiment includes a support frame 1, a fixed plate 2 is provided at the top of the support frame 1, a rotating shaft 3 is provided on the surface of the fixed plate 2, a crawler 4 is provided on the surface of the rotating shaft 3, a protective box 5 is provided at the top of the support frame 1, a water tank 6 is provided at the top of the protective box 5, a water pipe 7 is provided at the right end of the water tank 6, a water pump 8 is provided at the right end of the water pipe 7, a water pipe 2 9 is provided at the right end of the water pump 8, a water tank 10 is provided at the bottom end of the water pipe 2 9, a nozzle 11 is provided at the bottom end of the water tank 10, a support plate 12 is provided at the top of the protective box 5, and a support plate 12 surface is provided. A slide groove 13 is provided, a slider 14 is provided on the surface of the slide groove 13, a fixing frame 15 is provided at the right end of the slider 14, a control panel 16 is provided at the rear end of the protective box 5, a rotating shaft 17 is provided inside the protective box 5, a crawler 18 is provided on the surface of the rotating shaft 17, a nozzle 19 is provided at the top of the protective box 5, a cooling fan 20 is provided inside the protective box 5, a feed port 21 is provided at the right end of the protective box 5, a discharge port 22 is provided at the left end of the protective box 5, a water collecting tank 23 is provided at the bottom end of the support frame 1, a water outlet pipe 24 is provided at the rear end of the water collecting tank 23, and a waste water tank 25 is provided at the rear end of the water outlet pipe 24.

[0034] Two fixed plates 2 are provided, the top of the support frame 1 is fixedly connected to the bottom ends of the two fixed plates 2, two rotating shafts 3 are provided, the ends of the two rotating shafts 3 that are away from each other are transmission connected to the ends of the two fixed plates 2 that are close to each other, and the surfaces of the two rotating shafts 3 are transmission connected to the inside of the crawler 4.

[0035] The bottom end of the protective box 5 is fixedly connected to the top of the support frame 1, the bottom end of the support plate 12 is fixedly connected to the top of the protective box 5, a slide groove 13 is provided on the surface of the support plate 12, two sliders 14 are provided, the interior of the two sliders 14 are slidably connected to the surface of the slide groove 13, and two fixing frames 15 are provided, and the left ends of the two fixing frames 15 are fixedly connected to the right ends of the two sliders 14.

[0036] The bottom end of the water tank 6 is fixedly connected to the top end of the protection box 5, the right end of the water tank 6 is fixedly connected to the left end of the water pipe 1 7, the left end of the water pipe 1 7 is fixedly connected to the right end of the water pump 8, the bottom end of the water pump 8 is fixedly connected to the top end of the protection box 5, the right end of the water pump 8 is fixedly connected to the left end of the water pipe 2 9, a number of water tanks 10 are provided, the top ends of several water tanks 10 are fixedly connected to the bottom ends of the water pipe 2 9, the surfaces of several water tanks 10 are socketed with the top ends of the two fixing frames 15, a number of nozzles 11 are provided, and the top ends of several nozzles 11 are fixedly connected to the bottom ends of several water tanks 10.

[0037] The rear end of the control panel 16 is fixedly connected to the rear end of the protective box 5. Two rotating shafts 17 are provided. The ends of the two rotating shafts 17 that are away from each other are transmission-connected to the ends of the inside of the protective box 5 that are close to each other. The inside of the track 18 is transmission-connected to the surfaces of the two rotating shafts 17.

[0038] There are three nozzles 19, the top of the three nozzles is fixedly connected to the bottom of the water pump 8 through the top of the protective box 5, and there are several cooling fans 20, and the ends of the cooling fans 20 that are away from each other are fixedly connected to the ends of the inside of the protective box 5 that are away from each other.

[0039] A feed port 21 is provided at the right end of the protective box 5, a discharge port 22 is provided at the left end of the protective box 5, a support frame 1 is placed inside the water collecting box 23, the front end of the water outlet pipe 24 is fixedly connected to the rear end of the water collecting box 23, and the rear end of the water outlet pipe 24 is fixedly connected to the front end of the waste water tank 25.

[0040] The implementation principle of a cooling device for forging processing in the embodiment of the present application is as follows: during operation, the forging moves on the support frame 1 through the crawler 14, and the cooling water is transported to the nozzle 11 through the water pump 8, so as to cool the forging at the top of the crawler 14. The staff can move the nozzle 11 by moving the fixed frame to increase the spraying area of the nozzle 11. The crawler 14 moves the forging through the feed port 21 into the top of the crawler 2 18 inside the protective box 5, and the cooling water is transported to the nozzle 2 19 through the water pump 8, so as to perform secondary cooling on the forging. At the same time, the cooling fan 20 helps to cool the inside of the protective box 5 to prevent overheating. The water collecting tank 23 is used to collect the used cooling water and discharge it to the wastewater tank 25 through the outlet pipe 24 to realize the recycling of water resources. The staff can control the spraying speed of the nozzle 11 and the nozzle 2 19 through the control panel 16 according to the number of forgings at the top of the crawler 14 and the crawler 2 18, which can effectively save water resources.

[0041] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A cooling device for forging processing, characterized in that: The invention comprises a support frame (1), wherein a fixed plate (2) is provided at the top of the support frame (1), a rotating shaft (3) is provided on the surface of the fixed plate (2), a crawler (4) is provided on the surface of the rotating shaft (3), a protective box (5) is provided at the top of the support frame (1), a water tank (6) is provided at the top of the protective box (5), a water pipe (7) is provided at the right end of the water tank (6), a water pump (8) is provided at the right end of the water pipe (7), a water pipe (9) is provided at the right end of the water pump (8), a water tank (10) is provided at the bottom end of the water pipe (9), a nozzle (11) is provided at the bottom end of the water tank (10), a support plate (12) is provided at the top of the protective box (5), a slide groove (13) is provided on the surface of the support plate (12), and the slide groove (13) is provided on the surface of the slide groove. A slider (14) is provided on the surface of the groove (13), a fixing frame (15) is provided on the right end of the slider (14), a control panel (16) is provided at the rear end of the protection box (5), a rotating shaft (17) is provided inside the protection box (5), a crawler (18) is provided on the surface of the rotating shaft (17), a nozzle (19) is provided at the top end of the protection box (5), a cooling fan (20) is provided inside the protection box (5), a feed port (21) is provided at the right end of the protection box (5), a discharge port (22) is provided at the left end of the protection box (5), a water collecting box (23) is provided at the bottom end of the support frame (1), a water outlet pipe (24) is provided at the rear end of the water collecting box (23), and a waste water tank (25) is provided at the rear end of the water outlet pipe (24).

2. A cooling device for forging processing according to claim 1, characterized in that: There are two fixed plates (2), the top of the support frame (1) is fixedly connected to the bottom ends of the two fixed plates (2), and there are two rotating shafts (3). The ends of the two rotating shafts (3) that are away from each other are transmission-connected to the ends of the two fixed plates (2) that are close to each other, and the surfaces of the two rotating shafts (3) are transmission-connected to the inside of the crawler track (4).

3. A cooling device for forging processing according to claim 1, characterized in that: The bottom end of the protection box (5) is fixedly connected to the top end of the support frame (1), the bottom end of the support plate (12) is fixedly connected to the top end of the protection box (5), a slide groove (13) is provided on the surface of the support plate (12), two sliders (14) are provided, the interiors of the two sliders (14) are slidably connected to the surface of the slide groove (13), and two fixing frames (15) are provided, and the left ends of the two fixing frames (15) are fixedly connected to the right ends of the two sliders (14).

4. A cooling device for forging processing according to claim 1, characterized in that: The bottom end of the water storage tank (6) is fixedly connected to the top end of the protection box (5), the right end of the water storage tank (6) is fixedly connected to the left end of the water pipe (7), the left end of the water pipe (7) is fixedly connected to the right end of the water pump (8), the bottom end of the water pump (8) is fixedly connected to the top end of the protection box (5), the right end of the water pump (8) is fixedly connected to the left end of the water pipe (9), a plurality of water storage tanks (10) are provided, the top ends of the plurality of water storage tanks (10) are fixedly connected to the bottom ends of the water pipe (9), the surfaces of the plurality of water storage tanks (10) are sleeved with the top ends of the two fixing frames (15), and a plurality of nozzles (11) are provided, the top ends of the plurality of nozzles (11) are fixedly connected to the bottom ends of the plurality of water storage tanks (10).

5. A cooling device for forging processing according to claim 1, characterized in that: The rear end of the control panel (16) is fixedly connected to the rear end of the protection box (5), and two rotating shafts (17) are provided. The ends of the two rotating shafts (17) that are away from each other are transmission-connected to the ends of the inside of the protection box (5) that are close to each other, and the inside of the crawler track (18) is transmission-connected to the surfaces of the two rotating shafts (17).

6. A cooling device for forging processing according to claim 1, characterized in that: There are three nozzles (19), and the top ends of the three nozzles (19) are fixedly connected to the bottom end of the water pump (8) through the top end of the protective box (5). There are a plurality of cooling fans (20), and the ends of the cooling fans (20) that are away from each other are fixedly connected to the ends of the inside of the protective box (5) that are away from each other.

7. A cooling device for forging processing according to claim 1, characterized in that: The right end of the protection box (5) is provided with a feed port (21), the left end of the protection box (5) is provided with a discharge port (22), a support frame (1) is placed inside the water collecting box (23), the front end of the water outlet pipe (24) is fixedly connected to the rear end of the water collecting box (23), and the rear end of the water outlet pipe (24) is fixedly connected to the front end of the waste water tank (25).

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