Thermoplastic elastomer extrusion device
By designing a sliding head mechanism and water cooling system, the problem of inconvenience and scald of thermoplastic rubber extruder head is solved, and safe and efficient extruder head replacement is achieved.
Patent Information
- Application Number
- CN202422483664.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing thermoplastic rubber extruder heads are inconvenient to disassemble due to high temperatures and are at risk of scalding when replacing them.
A thermoplastic elastomer extrusion device is designed, adopting a sliding head mechanism, and using magnetic adsorption and hydraulic rod drive to achieve rapid replacement of the extruder head and water cooling to avoid high-temperature contact.
It realizes that no manual disassembly and assembly is required under high temperature conditions, and the extruder head is quickly replaced, and cooling is reduced through water cooling to avoid the risk of scalding.
Smart Images

Figure CN223186958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic extruders, in particular to a thermoplastic elastomer extrusion device. Background Art
[0002] Thermoplastic rubber, also known as thermoplastic elastomer, is a type of polymer material that exhibits rubber elasticity at room temperature and becomes plastic when heated. When a plastic extruder is used to extrude plastic particles, different types of plastic particles require different extruder heads. In order to replace them, the extruder head is generally installed detachably. However, the extruder head is very hot and difficult to cool down in a short period of time, making it inconvenient to disassemble and replace the extruder head, and there is a risk of burns.
[0003] Therefore, it is necessary to propose a thermoplastic elastomer extrusion device. Utility Model Content
[0004] The purpose of the present utility model is to provide a thermoplastic elastomer extrusion device to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A thermoplastic elastomer extrusion device comprises a base, an extrusion system, a motor, and a gearbox are mounted on the top of the base, the output end of the motor is connected to the gearbox, the other end of the gearbox is connected to the extrusion system, a hopper is mounted on the top of the gearbox, and a head mechanism is provided at the extrusion end of the extrusion system, which facilitates the replacement of the head of the thermoplastic elastomer extruder;
[0007] The head mechanism comprises a connecting head and a limiting block, and the connecting head and the limiting block are respectively installed at the extrusion end of the extrusion system.
[0008] Preferably, the connecting head and the limiting block are slidably inserted into the extruder head and magnetically adsorbed, and an electromagnet is installed on the top of the extruder head.
[0009] Preferably, a first support plate is mounted on the top of the base via bolts, a first hydraulic rod is mounted on the first support plate, a magnet rod is mounted on the output end of the first hydraulic rod, and the magnet rod is used to be inserted into the electromagnet to push the extruder head.
[0010] Preferably, a first support rail is installed on the top of the base, and the first support rail is arranged below the connecting head to support the movement of the extruder head.
[0011] Preferably, an inclined slide is installed at one end of the first support rail, and a limit plate is installed on the top of the slide.
[0012] Preferably, a second support rail is installed on the top of the base, a second support plate is installed on the top of the second support rail, a second hydraulic rod is installed on the second support plate, and the output end of the second hydraulic rod is connected to the push plate.
[0013] Preferably, a water pool is placed on the side end of the base, and the water pool is arranged below the slide.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention.
[0015] Beneficial effects:
[0016] By setting a head mechanism at the extrusion end of the thermoplastic elastomer extruder, the extruder head can be installed and replaced in a sliding manner without manual disassembly. After disassembly, it falls into a water pool for cooling, so that the extruder head can not only be quickly replaced under high temperature conditions, but also avoid the risk of burns. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of a thermoplastic elastomer extrusion device;
[0018] Figure 2 This is a schematic diagram of the installation of a connector and a limit block in a thermoplastic elastomer extrusion device;
[0019] Figure 3 is a side view of a thermoplastic elastomer extrusion device;
[0020] Figure 4 Schematic diagram of an extruder head in a thermoplastic elastomer extrusion device Figure 1 ;
[0021] Figure 5 Schematic diagram of an extruder head in a thermoplastic elastomer extrusion device Figure 2 .
[0022] In the figure: 1. Base; 11. Extrusion system; 12. Motor; 13. Gearbox; 14. Hopper; 2. Head mechanism; 21. Connector; 22. Limit block; 23. Extrusion head; 231. Electromagnet; 24. First support plate; 241. First hydraulic rod; 242. Magnet rod; 25. First support rail; 26. Slide; 261. Limit plate; 27. Second support rail; 271. Second support plate; 28. Second hydraulic rod; 281. Push plate; 29. Water tank. DETAILED DESCRIPTION
[0023] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0024] like Figure 1-Figure 5 ;
[0025] A thermoplastic elastomer extrusion device includes a base 1, an extruder model SHJX-50, an extrusion system 11, a motor 12, and a gear box 13 are respectively installed on the top of the base 1. The extrusion system 11 is used to extrude plastic particles in the extruder. The output end of the motor 12 is connected to the gear box 13. The motor 12 drives the internal gears of the gear box 13 to rotate. The gear box 13 drives the rotating screw in the extrusion system 11 to rotate. The rotating screw is conveyed and compacted forward through the friction between the inner wall of the barrel and the surface of the screw. The other end of the gear box 13 is connected to the extrusion system 11. The gear box 13 model is ZLYJ. A hopper 14 is installed on the top of the gear box 13. The bottom of the hopper 14 is connected to the extrusion system 11 for conveying materials into the extrusion system 11. The extrusion end of the extrusion system 11 is provided with a head mechanism 2. The head mechanism 2 facilitates the replacement of the head of the thermoplastic elastomer extruder.
[0026] The head mechanism 2 includes a connecting head 21 and a limit block 22, which are respectively installed at the extrusion end of the extrusion system 11. The connecting head 21 is used to guide the insertion support of the extruder head 23, and the limit block 22 is used to limit the insertion position of the extruder head 23 so that the extrusion port on the extruder head 23 can be aligned with the extrusion port on the extrusion system 11. The connecting head 21 and the limit block 22 are slidably inserted into the extruder head 23 and magnetically adsorbed to limit the extruder head 23. An electromagnet 231 is installed on the top of the extruder head 23. After the electromagnet 231 is energized to generate magnetism, it is used to magnetically connect to the magnet rod 242;
[0027] Furthermore, a first support plate 24 is installed on the top of the base 1 by bolts. The first support plate 24 is used to support and install the first hydraulic rod 241. The first hydraulic rod 241 is installed on the first support plate 24. The first hydraulic rod 241 is used to push and pull the magnet rod 242, drive the magnet rod 242 to be inserted into the electromagnet 231, and the output end of the first hydraulic rod 241 is installed with a magnet rod 242. The magnet rod 242 is used to push the extruder head 23, so that the extruder head 23 is pushed onto the slide 26. The magnet rod 242 is used to be inserted into the electromagnet 231 to push the extruder head 23. The top of the base 1 is installed with The first support rail 25, the extruder head 23 slides on the first support rail 25 and is inserted into the connecting head 21 and the limit block 22. The extruder head 23 is also supported and moved by the first support rail 25 when exiting. The first support rail 25 is arranged below the connecting head 21 to support the movement of the extruder head 23. An inclined slide 26 is installed at one end of the first support rail 25. The slide 26 and the limit plate 261 guide the extruder head 23 to slide into the pool 29. A limit plate 261 is installed on the top of the slide 26. The limit plate 261 is used to guide the extruder head 23 so that the extruder head 23 can The extruder head 23 to be replaced is placed on the top of the base 1, and the edge of the second support rail 27 also has a guide edge so that the extruder head 23 can be guided to slide. A second support plate 271 is installed on the top of the second support rail 27. The second support plate 271 is used to support and install the second hydraulic rod 28. The second hydraulic rod 28 is installed on the second support plate 271. The second hydraulic rod 28 is used to push the push plate 281. The output end of the second hydraulic rod 28 is connected to the push plate 281. The push plate 281 is used to push the second hydraulic rod 28. The extruder head 23 on the second support rail 27 pushes the guide to slide, so that the extruder head 23 slides onto the first support rail 25, and the push plate 281 continues to squeeze and clamp the extruder head 23. Then the magnet rod 242 is inserted into the electromagnet 231 and magnetically adsorbed, and the push plate 281 is separated from the extruder head 23. The electromagnet 231 drives the extruder head 23 to pull back and insert it into the connecting head 21 and the limit block 22 for quick installation. A water pool 29 is placed on the side end of the base 1. The water pool 29 is set below the slide 26. The extruder head 23 falls into the water pool 29 for cooling. The extruder head 23 is fished out after cooling down.
[0028] The working principle of the utility model is as follows: the electromagnet 231 is energized to generate magnetism, the first hydraulic rod 241 pushes the magnet rod 242, so that the magnet rod 242 is inserted into the electromagnet 231 and magnetically adsorbed, and the magnet rod 242 continues to push, so that the extruder head 23 is separated from the connector 21 and the limit block 22, and guided to slide on the first support rail 25, so that the extruder head 23 is pushed onto the slide 26, and the extruder head 23 is guided to slide into the water pool 29 through the slide 26 and the limit plate 261. The water pool 29 is set below the slide 26, and the extruder head 23 falls into the water pool 29 for cooling. After cooling, the extruder 23 is fished out again. The second hydraulic rod 28 pushes the push plate 281, and the push plate 281 pushes the guide slide of the extruder head 23 to be installed on the second support rail 27, so that the extruder head 23 slides onto the first support rail 25. The push plate 281 continues to squeeze and clamp the extruder head 23. Then, the first hydraulic rod 241 drives the magnet rod 242 to insert into the electromagnet 231 and magnetically attract it. The push plate 281 is separated from the extruder head 23, and the electromagnet 231 drives the extruder head 23 to be pulled back and inserted into the connector 21 and the limit block 22 for rapid installation, which also prevents the extruder head 23 from being easily damaged by high temperature.
[0029] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.
Claims
1. A thermoplastic elastomer extrusion device, comprising a base (1), an extrusion system (11), a motor (12) and a gear box (13) respectively mounted on the top of the base (1), an output end of the motor (12) being connected to the gear box (13), the other end of the gear box (13) being connected to the extrusion system (11), and a hopper (14) being mounted on the top of the gear box (13), characterized in that: The extrusion end of the extrusion system (11) is provided with a head mechanism (2), which facilitates the replacement of the head of the thermoplastic elastomer extruder; The head mechanism (2) comprises a connecting head (21) and a limiting block (22), and the connecting head (21) and the limiting block (22) are respectively installed at the extrusion end of the extrusion system (11).
2. A thermoplastic elastomer extrusion device according to claim 1, characterized in that: The connecting head (21) and the limiting block (22) are slidably inserted into the extruder head (23) and magnetically adsorbed, and an electromagnet (231) is installed on the top of the extruder head (23).
3. A thermoplastic elastomer extrusion device according to claim 2, characterized in that: A first support plate (24) is mounted on the top of the base (1) via bolts, a first hydraulic rod (241) is mounted on the first support plate (24), a magnet rod (242) is mounted on the output end of the first hydraulic rod (241), and the magnet rod (242) is used to be inserted into the electromagnet (231) to push the extruder head (23).
4. A thermoplastic elastomer extrusion device according to claim 3, characterized in that: A first support rail (25) is installed on the top of the base (1), and the first support rail (25) is arranged below the connecting head (21) to support the movement of the extruder head (23).
5. The thermoplastic elastomer extrusion device according to claim 4, characterized in that: An inclined slide (26) is installed at one end of the first support rail (25), and a limit plate (261) is installed on the top of the slide (26).
6. A thermoplastic elastomer extrusion device according to claim 5, characterized in that: A second support rail (27) is also installed on the top of the base (1), a second support plate (271) is installed on the top of the second support rail (27), a second hydraulic rod (28) is installed on the second support plate (271), and an output end of the second hydraulic rod (28) is connected to a push plate (281).
7. A thermoplastic elastomer extrusion device according to claim 6, characterized in that: A water pool (29) is placed at the side end of the base (1), and the water pool (29) is arranged below the slide (26).