The invention discloses an
electrode tip based on an IML process and a manufacturing method thereof, and relates to the technical field of
electrode tips, and the manufacturing method comprises the following steps: S1, selecting a high-temperature-resistant PEN film as a base material, and printing patterns or characters to prepare a diaphragm; s2, performing high-pressure thermal forming to form a three-dimensional model matched with the appearance curved surface of the
electrode tip; s3, precisely
punching to remove waste materials to obtain a decorative membrane; s4, CNC finish
machining of the PIN mounting through holes is carried out; s5, preassembling a PIN to enable the
height difference between one end of the PIN and the inner surface of the diaphragm to be 0-5mm; and S6, the decorative membrane with the pre-installed PIN is used as an insert for injection molding, the rear portion of the PIN and the inner surface of the membrane are wrapped with a plastic melt, a plastic base body is formed through cooling, and the decorative membrane, the PIN and the inner surface of the membrane are firmly combined. According to the invention, the pattern printing and the
metal texture of the product appearance are realized through the design of the IML process decoration membrane, and the stability of the fixed PIN needle is enhanced and the PIN needle is prevented from loosening through the integration of the PIN needle pretreatment and in-membrane injection molding; by means of the seamless fit sealing structure design, a seepage channel is blocked, the sealing performance is improved, and the production efficiency is improved by integrating the technological process.