Automatic winding device of warping machine

Abstract

The utility model provides an automatic winding device of a warping machine, which belongs to the technical field of warping machines and comprises a frame. The side frame is fixedly connected to the frame; the rotating rod is connected to the side frame, and the side end of the rotating rod is connected with a side plate; the fixing plate is fixedly connected to the side end of the side plate, the side end of the side plate is fixedly connected with an air cylinder, and the output end of the air cylinder is connected with the side plate located on the other side; and the winding mechanism is arranged at the side end of the side plate to achieve winding of the side plate, and through the design of the integrated automatic winding mechanism, especially efficient cooperation of the driving assembly, the continuous, uniform and automatic winding process of the yarn is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of warping machine structure design, and particularly relates to an automatic winding device for a warping machine. Background Art

[0002] In the textile industry, warping is the process of arranging multiple yarns in parallel and combining them into a warp tape of a certain width and density. It is a critical pre-weaving step. Traditionally, warping relies on manual labor, including yarn guidance, tension control, and final winding. This method is labor-intensive, inefficient, and suffers from unstable yarn quality control. Especially for large-scale production, the efficiency and quality requirements of the modern textile industry are difficult to meet.

[0003] With technological advancements and increased automation, automated warping machines are becoming an industry trend. However, early designs of automatic warping machines often faced technical challenges such as uneven winding, poor yarn tension control, and insufficient structural stability. These factors directly impacted yarn quality and the smoothness of the subsequent weaving process. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic winding device for a warping machine, aiming to solve the problem that the traditional warping process in the prior art often relies on manual operation, including yarn guidance, tension control and final winding. This method has the problems of high labor intensity, low efficiency, unstable yarn quality control, etc., especially in the face of large-scale production, the efficiency and quality are difficult to meet the needs of the modern textile industry.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An automatic winding device for a warping machine, comprising:

[0007] frame;

[0008] side frames, the side frames being fixedly connected to the frame;

[0009] A rotating rod, the rotating rod being connected to the side frame, and the side end of the rotating rod being connected to the side plate;

[0010] A fixed plate, the fixed plate being fixedly connected to a side end of the side plate, the side end of the side plate being fixedly connected to a cylinder, and the output end of the cylinder being connected to the side plate on the other side;

[0011] The winding mechanism is arranged at the side end of the side plate to realize its winding.

[0012] As a preferred solution of the present invention, the winding mechanism includes a mounting seat, a clamping head, a reel and a drive assembly. The mounting seat is fixedly connected to the upper end of the side plate, the clamping head is fixedly connected to the upper end of the mounting seat, the reel is connected to the side end of the clamping head, and the drive assembly is arranged at the side end of the rotating rod to realize the rotation of the device.

[0013] As a preferred solution of the present invention, the drive assembly includes a first sprocket, a motor, a second sprocket and a toothed chain, the first sprocket is fixedly connected to the side end of the rotating rod, the motor is fixedly connected to the lower end of the frame, the second sprocket is fixedly connected to the output end of the motor, and the toothed chain is engaged and rotated between the first sprocket and the second sprocket.

[0014] As a preferred solution of the present invention, a bracket is fixedly connected to the lower end of the frame.

[0015] As a preferred solution of the present invention, a reinforcement plate is fixedly connected between the frame and the side frame.

[0016] As a preferred solution of the present invention, a horizontal plate is fixed to the side end of the bracket.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) The present invention achieves a continuous, uniform, and automated yarn winding process through the design of an integrated automatic winding mechanism, especially the efficient coordination of the drive components. This design reduces manual intervention, not only significantly improving the efficiency of the warping operation, but also ensuring proper control of the yarn tension during the winding process, avoiding yarn breakage and uneven tension, thereby significantly improving the quality and consistency of the final yarn product.

[0019] (2) The present invention significantly enhances the structural stability of the entire machine by connecting the frame and side frames with a reinforcing plate, and fixing the bracket and cross plate. This structural design can effectively disperse the force applied to the equipment during operation and reduce vibration, allowing the warping machine to maintain good stability and accuracy under long-term, high-load operation conditions, thereby extending the service life of the equipment and reducing maintenance costs. At the same time, the stable structure is also conducive to maintaining precise control of the warping process, further ensuring the quality of yarn processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of the automatic winding device of the warping machine of the utility model;

[0022] Figure 2 This is a schematic diagram of the exploded structure of the automatic winding device of the warping machine of the utility model;

[0023] Figure 3 For this utility model Figure 2 A three-dimensional view of the center side panel.

[0024] As shown in the figure: 1. Frame; 2. Bracket; 3. Side frame; 4. Turning rod; 5. Side plate; 6. Mounting seat; 7. Chuck; 8. Reel; 9. First sprocket; 10. Motor; 11. Second sprocket; 12. Tooth chain; 13. Fixed plate; 14. Cylinder; 15. Reinforcement plate; 16. Cross plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figures 1 to 3 As shown, the embodiment of the present invention provides an automatic winding device for a warping machine, specifically comprising a frame 1 and a side frame 3. The side frame 3 is fixedly connected to the upper portion of the frame 1. A rotating rod 4 is connected to the side frame 3. The side end of the rotating rod 4 is connected to a side plate 5. A fixed plate 13 is fixedly connected to the side end of the side plate 5. A cylinder 14 is fixedly connected to the side end of the side plate 5. The output end of the cylinder 14 is connected to the side plate 5 on the other side. A winding mechanism for winding is provided on the side end of the side plate 5.

[0027] In this specific embodiment, the frame 1 serves as the main support structure for the entire device, ensuring the stability and durability of the warping machine's automatic winding mechanism and providing a mounting platform for other components. The side frame 3 is fixedly connected to the upper portion of the frame 1, enhancing the device's vertical stability and providing a secure support point for the rotating rod 4. Connected to the side frame 3, the rotating rod 4 not only functions as a drive shaft but also ensures the smooth transmission of rotational force, making it a key component in the movement of the entire device. The side plate 5, connected to the side end of the rotating rod 4, not only provides structural support but also cooperates with the cylinder 14 to control and regulate the winding process, making it a key component in achieving automatic winding. The fixed plate 13 is fixed to the side end of the side plate 5, providing a mounting base for the cylinder 14 and ensuring its stability during operation. The cylinder 14 is connected to the other side plate 5 via its output terminal. Driven by gas pressure, it achieves precise control of the winding action, allowing the yarn tension and winding tightness to be adjusted as needed. The winding mechanism is mounted on the side end of the side plate 5 and directly participates in the yarn winding operation. This mechanism may include a winding drum, a tension controller, etc., to ensure that the yarn is evenly and tightly wound around the winding drum, preventing the yarn from loosening or breaking, and improving the warping quality. In summary, the utility model, through its carefully designed structural layout, achieves automation and refined control of the yarn winding process, improving warping efficiency while ensuring yarn quality. It is suitable for production environments in the modern textile industry that require high efficiency and high quality.

[0028] See also Figures 1 to 3As shown, the winding mechanism includes a mounting base 6, a clamp 7, a reel 8, and a drive assembly. The mounting base 6 is fixedly connected to the upper end of the side plate 5, the clamp 7 is fixedly connected to the upper end of the mounting base 6, and the reel 8 is connected to the side end of the clamp 7. The drive assembly is located at the side end of the rotating rod 4 to enable the rotation of the device. In this embodiment, the mounting base 6 is fixed to the upper end of the side plate 5, providing a solid mounting base for the clamp 7 and the entire winding mechanism, ensuring the stability and reliability of the winding mechanism during operation. The clamp 7 is mounted on the upper end of the mounting base 6 and serves as a direct support component for the reel 8, responsible for maintaining the reel in the correct position and angle so that the yarn can be wound smoothly and evenly. The reel 8 is connected to the side end of the clamp 7 and is the core component that actually performs the yarn winding. The surface of the reel is designed with an appropriate friction coefficient to ensure that the yarn neither slips nor is damaged by excessive friction during the winding process. The drive assembly is located at the side end of the rotating rod 4 and is the key component that drives the winding mechanism to rotate. While the specific structure of the drive assembly is not described in detail, it typically includes a motor, gears, chain, or other transmission device. This, coupled to the rotating rod 4, transmits power to the winding mechanism, enabling it to rotate as needed, thereby completing the automatic winding of the yarn. In summary, the design of this winding mechanism, through precise component coordination and a rational layout, achieves efficient and uniform automatic winding of the yarn. This not only improves the efficiency of the warping operation, but also ensures yarn quality and the stability of the warping process, demonstrating the advantages of automation technology in the field of textile machinery.

[0029] See also Figures 1 to 3 As shown, the drive assembly includes a first sprocket 9, a motor 10, a second sprocket 11 and a toothed chain 12. The first sprocket 9 is fixedly connected to the side end of the rotating rod 4, the motor 10 is fixedly connected to the lower end of the frame 1, the second sprocket 11 is fixedly connected to the output end of the motor 10, and the toothed chain 12 is engaged and rotatably connected between the first sprocket 9 and the second sprocket 11.

[0030] In this embodiment, the first sprocket 9 is fixed to the side of the rotating rod 4 and serves as the direct interface between the drive system and the rotating rod 4. It is responsible for converting the power transmitted by the motor into the rotational motion of the rotating rod, thereby driving the entire winding mechanism. The motor 10 is mounted at the lower end of the frame 1 and serves as the power source for the entire drive system, providing the necessary rotational torque. The selection and power matching of the motor are crucial to ensuring the stability and efficiency of the winding process. The second sprocket 11 is connected to the output end of the motor 10. The rotation of the motor directly drives the second sprocket to rotate. It is the second key link in the power transmission chain, ensuring that power is accurately transmitted to the next component in the transmission chain. The toothed chain 12 is a toothed chain designed to transmit power between the first sprocket 9 and the second sprocket 11. By meshing with the teeth of the two sprockets, the toothed chain achieves smooth and efficient power transmission. It maintains good transmission performance even under high loads or speed changes, reduces slippage and wear, and ensures the continuity and stability of the winding process. In summary, the drive assembly forms a reliable transmission system through a combination of motor drive, sprocket drive, and tooth chain connection, which effectively converts the rotational motion of the motor into the rotation of the rotating rod, and then drives the winding mechanism to automatically wind the yarn, ensuring the efficient and stable operation of the warping operation.

[0031] See also Figures 1 to 3 As shown, the lower end of frame 1 is fixedly connected to a bracket 2. The addition of bracket 2 significantly enhances the overall stability of the automatic winding device of the warping machine. By firmly connecting frame 1 to the ground or other supporting surface, the bracket ensures the stability of the device during operation. Even when operating at high speeds or under high yarn tension, it can effectively prevent the machine body from shaking or tilting, ensuring operational safety and processing accuracy. A reinforcement plate 15 is fixedly connected between frame 1 and side frame 3. The addition of reinforcement plate 15 significantly improves the rigidity and stability of the connection between frame 1 and side frame 3. Especially when the warping machine is subjected to large dynamic loads and vibrations during operation, it can effectively prevent structural deformation or fatigue damage, ensuring the long-term stable operation of the equipment. A cross plate 16 is fixed to the side end of bracket 2. The fixing of cross plate 16 not only expands the contact area between bracket 2 and the ground, but also improves the stability of the entire device. Especially when operating on uneven ground, it can better distribute the weight of the equipment and prevent tilting or shaking.

[0032] The working principle and usage process of this utility model are as follows: First, ensure the work area is flat and clean, then place the warping machine in the designated position. Secure the bracket 2 to the ground to prevent the entire machine from shaking. Check that the frame 1, side frames 3, rotating rod 4, side panels 5, fixing plate 13, cylinder 14, winding mechanism including mounting base 6, clamp 7, reel 8, and drive assembly including first sprocket 9, motor 10, second sprocket 11, and gear chain 12 are correctly installed and secure. Connect the motor 10 and perform a preliminary test run. Adjust the pressure of the cylinder 14 to the required yarn tension. Properly guide the yarn to be warped near the reel 8 of the winding mechanism to ensure a smooth and unobstructed yarn path. Adjust the position of the clamp 7 and reel 8 to accommodate different yarn diameters. Turn on the motor 10 and start the warping machine. As the motor 10 rotates, power is transmitted to the first sprocket 9 via the second sprocket 11 and gear chain 12, which in turn drives the rotating rod 4 to rotate. The rotating shaft 4 drives the winding drum 8 in the winding mechanism to automatically wind the yarn. The air cylinder 14 automatically adjusts the yarn tension based on preset or real-time tension requirements, ensuring that the yarn is evenly and tightly wound around the drum. During the warping process, the operator should regularly check the yarn winding quality, including yarn tension, uniformity, and any yarn breakage or poor winding. If necessary, the winding mechanism can be fine-tuned by adjusting the motor speed, air cylinder pressure, or manually adjusting the winding mechanism to optimize the warping effect.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An automatic winding device for a warping machine, characterized in that: include: Framework (1); A side frame (3), wherein the side frame (3) is fixedly connected to the upper portion of the frame (1); A rotating rod (4), the rotating rod (4) is connected to the side frame (3), and the side end of the rotating rod (4) is connected to the side plate (5); A fixed plate (13), the fixed plate (13) is fixedly connected to a side end of the side plate (5), the side end of the side plate (5) is fixedly connected to a cylinder (14), and the output end of the cylinder (14) is connected to the side plate (5) located on the other side; A winding mechanism is provided at the side end of the side plate (5) to achieve winding.

2. The automatic winding device for a warping machine according to claim 1, characterized in that: The winding mechanism comprises a mounting seat (6), a clamping head (7), a reel (8) and a driving assembly, wherein the mounting seat (6) is fixedly connected to the upper end of the side plate (5), the clamping head (7) is fixedly connected to the upper end of the mounting seat (6), the reel (8) is connected to the side end of the clamping head (7), and the driving assembly is arranged at the side end of the rotating rod (4) to realize the rotation of the device.

3. The automatic winding device for a warping machine according to claim 2, characterized in that: The driving assembly comprises a first sprocket (9), a motor (10), a second sprocket (11) and a toothed chain (12); the first sprocket (9) is fixedly connected to the side end of the rotating rod (4); the motor (10) is fixedly connected to the lower end of the frame (1); the second sprocket (11) is fixedly connected to the output end of the motor (10); and the toothed chain (12) is meshed and rotatably connected between the first sprocket (9) and the second sprocket (11).

4. The automatic winding device for a warping machine according to claim 1, characterized in that: The lower end of the frame (1) is fixedly connected to a bracket (2).

5. The automatic winding device for a warping machine according to claim 1, characterized in that: A reinforcing plate (15) is fixedly connected between the frame (1) and the side frame (3).

6. The automatic winding device for a warping machine according to claim 4, characterized in that: A transverse plate (16) is fixed to the side end of the bracket (2).

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