Spinning roller
By designing a spinning roller body mechanism with adjustable hardness, the problem of the hardness of the spinning roller sleeve cannot be adjusted, and efficient spinning operation is achieved.
Patent Information
- Application Number
- CN202422078998.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The hardness of the outer rubber sleeve of the existing spinning roller is a fixed value and cannot be adjusted according to different fiber yarns, resulting in frequent disassembly and replacement, affecting the efficient operation of the enterprise.
A roller body mechanism including cavity rollers, cavity sleeves, risers, exhaust valves and other components is designed to adjust the hardness of the cavity sleeve by air pressure to dynamically adjust the hardness of the rubber sleeve to avoid disassembly and replacement.
The hardness of the rubber sleeve is dynamically adjusted according to the yarn needs without disassembly and replacement, which improves the efficiency of spinning operations.
Smart Images

Figure CN223189318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile accessories, and specifically relates to a spinning roller. Background Art
[0002] The spinning roller, also known as the spinning rubber roller, is a rubber roller used in the drafting mechanism of spinning machinery. It consists of a shaft core, a sleeve shell, and an outer rubber layer. It can be divided into several types according to its use, such as drawframe rubber rollers, comber rubber rollers, roving rubber rollers, and ring spinning rubber rollers, etc. It is required to have a smooth surface, oil resistance, wear resistance, good elasticity, small deformation, and no fiber entanglement, and it can hold the fibers well. It is often made of nitrile rubber, gelatin, and bone glue. Currently, the Shore hardness of the outer rubber sleeve of the spinning roller on the market is mostly a fixed value, and the surface hardness cannot be adjusted according to different fiber yarns (the surface hardness of the rubber sleeve is generally Shore 65° - 85° for cotton spinning; Shore 75° - 85° for wool spinning; Shore 85° - 90° for hemp spinning; and about Shore 75° for silk spinning). It is necessary to disassemble and replace the rubber sleeve on the outer wall of the yarn-releasing roller, which is rather troublesome and not convenient for enterprises to carry out efficient operations. Content of the Utility Model
[0003] The purpose of the utility model is to provide a spinning roller to solve the problem proposed in the above background art that the Shore hardness of the outer rubber sleeve of the spinning roller on the market is mostly a fixed value, and the surface hardness cannot be adjusted according to different fiber yarns (the surface hardness of the rubber sleeve is generally Shore 65° - 85° for cotton spinning; Shore 75° - 85° for wool spinning; Shore 85° - 90° for hemp spinning; and about Shore 75° for silk spinning). It is necessary to disassemble and replace the rubber sleeve on the outer wall of the yarn-releasing roller, which is rather troublesome and not convenient for enterprises to carry out efficient operations.
[0004] To achieve the above object, the present utility model provides the following technical solutions: A spinning roller includes a substrate. On one side of the substrate, a roller body mechanism is provided. On the other side of the substrate, a cone pulley is provided. The roller body mechanism includes a cavity roller, a cavity sleeve, a riser pipe, an exhaust valve, a sealing plate, a pull rod, a handle, a sleeve plate, a rubber ring, a first one-way valve, and a second one-way valve. The cavity roller is horizontally located on one side of the substrate. The outer wall of the cavity roller is sleeved with a cavity sleeve. A plurality of riser pipes are evenly arranged between the cavity sleeve and the cavity roller. The upper and lower sides of the outer wall of the riser pipe are fixedly connected to the contact surfaces of the cavity sleeve and the cavity roller respectively. On the other side of the bottom end of the outer wall of the cavity roller, an exhaust valve is fixedly connected. At one end of one side of the cavity roller, a sealing plate is fixedly connected. Inside the sealing plate, a pull rod is provided. At one end of one side of the pull rod, a handle is fixedly connected. At the other end of the outer wall of the pull rod, a sleeve plate is fixedly sleeved. On the outer wall of the sleeve plate, a rubber ring is fixedly sleeved. The rubber ring abuts tightly against the inner wall of the cavity roller. On one side surface of the sleeve plate, two first one-way valves are fixedly connected in sequence from top to bottom. A part of the first one-way valve penetrates through the sleeve plate. On one side surface of the sealing plate, two second one-way valves are fixedly connected in sequence from top to bottom. A part of the second one-way valve penetrates through the sealing plate.
[0005] Preferably, a pressure gauge is provided above the exhaust valve. The pressure gauge is fixedly connected to the cavity roller.
[0006] Preferably, the cavity roller is connected to the substrate through a connecting mechanism. The connecting mechanism includes a square block, a vertical groove, a sliding rod, a convex block, a screw rod, and a knob. The square block is located inside the substrate. The square block is slidably connected to the substrate through the vertical groove. The square block is rotatably connected to the cavity roller through a ball bearing. At the four corners of the upper surface of the square block, sliding rods are inserted. The sliding rods penetrate through the square block. The upper and lower ends of the sliding rods are fixedly connected to the contact surfaces of the substrate. At the center of the front surface of the square block, a convex block is fixedly connected. Inside the convex block, a screw rod is threadedly connected. The screw rod is rotatably connected to the substrate through a ball bearing. The top end of the screw rod is fixedly connected to the knob.
[0007] Compared with the prior art, the beneficial effects of the present utility model are as follows: This spinning roller has the following advantages compared with the traditional technology:
[0008] Through the cooperation among the substrate, the roller body mechanism, and the cone pulley, a reciprocating force is applied to the handle to make the sleeve plate and the rubber ring move horizontally intermittently together. During this period, external air can be continuously injected into the interior of the cavity roller. Since the interior of the cavity roller can be interconnected with the interior of the cavity sleeve through the riser pipe, the air pressure inside the cavity sleeve can be increased and the surface can expand, thereby increasing the Shore hardness of the outer surface of the cavity sleeve. After the exhaust valve is opened and closed, the air inside the cavity roller can be depressurized, and the Shore hardness of the outer surface of the cavity sleeve can be adjusted to be smaller, so as to meet the requirements of different yarns for the surface hardness of the cavity sleeve. There is no need to disassemble and replace the cavity sleeve, which is convenient for enterprises to carry out efficient operations.
[0009] Through the cooperation among the substrate, the roller mechanism, the cone pulley and the connecting mechanism, a force is applied to the knob to rotate the screw rod, so as to adjust the vertical height position of the square block and the cavity sleeve. On the premise that the outer wall of the cavity sleeve can be repeatedly pressed against the external yarn, the pressing force between the cavity sleeve and the yarn can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In combination with the accompanying drawings and referring to the following specific embodiments, the above and other features, advantages and aspects of the various embodiments of the present disclosure will become more apparent. Throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic and the original components and elements are not necessarily drawn to scale.
[0011] Figure 1 Structural schematic diagram of the utility model;
[0012] Figure 2 is Figure 1 Main partial cross-sectional view;
[0013] Figure 3 is Figure 2 Connection structural schematic diagram of the cavity roller, the substrate and the connecting mechanism;
[0014] Figure 4 is Figure 2 Connection structural schematic diagram of the cavity roller, the draw rod and the cavity sleeve.
[0015] In the figure: 1. Substrate, 2. Roller mechanism, 201. Cavity roller, 202. Cavity sleeve, 203. Standpipe, 204. Exhaust valve, 205. Sealing plate, 206. Draw rod, 207. Handle, 208. Sleeve plate, 209. Rubber ring, 210. First one-way valve, 211. Second one-way valve, 3. Connecting mechanism, 301. Square block, 302. Vertical groove, 303. Slide bar, 304. Convex block, 305. Screw rod, 306. Knob, 4. Cone pulley, 5. Pressure gauge. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0017] Please refer to Figures 1-4, the present utility model provides a technical solution: a spinning roller, including a base plate 1, a roller body mechanism 2 is provided on one side of the base plate 1, a cone pulley 4 is provided on the other side of the base plate 1, and the cone pulley 4 can be connected to an external driving device through a belt. The roller body mechanism 2 includes a cavity roller 201, a cavity sleeve 202, a riser pipe 203, an exhaust valve 204, a sealing plate 205, a pulling rod 206, a handle 207, a sleeve plate 208, a rubber ring 209, a first one-way valve 210 and a second one-way valve 211. The cavity roller 201 is horizontally located on one side of the base plate 1, and the outer wall of the cavity roller 201 is sleeved with a cavity sleeve 202. The cavity sleeve 202 is made of nitrile rubber. A plurality of riser pipes 203 are evenly arranged between the cavity sleeve 202 and the cavity roller 201. The upper and lower sides of the outer wall of the riser pipe 203 are fixedly connected to the contact surfaces of the cavity sleeve 202 and the cavity roller 201 respectively. The interiors of the riser pipes 203 are mutually communicated with the interiors of the cavity sleeve 202 and the cavity roller 201. The other side of the bottom end of the outer wall of the cavity roller 201 is fixedly connected with an exhaust valve 204. One end of the cavity roller 201 is fixedly connected with a sealing plate 205. A pulling rod 206 is provided on the inner wall of the sealing plate 205. The outer wall of the pulling rod 206 is in clearance fit with the inner wall of the sealing plate 205. One end of the pulling rod 206 is fixedly connected with a handle 207. The other end of the outer wall of the pulling rod 206 is fixedly sleeved with a sleeve plate 208. A rubber ring 209 is fixedly sleeved on the outer wall of the sleeve plate 208. The rubber ring 209 is made of rubber and has a certain flexibility. The rubber ring 209 abuts against the inner wall of the cavity roller 201. Two first one-way valves 210 are fixedly connected to the one side surface of the sleeve plate 208 in sequence from top to bottom. A part of the first one-way valve 210 penetrates through the sleeve plate 208. Two second one-way valves 211 are fixedly connected to the one side surface of the sealing plate 205 in sequence from top to bottom. A part of the second one-way valve 211 penetrates through the sealing plate 205. A pressure gauge 5 is provided above the exhaust valve 204. The pressure gauge 5 is fixedly connected with the cavity roller 201. The pressure gauge 5 can feedback the air pressure intensity inside the cavity roller 201.
[0018] The cavity roller 201 is connected to the base plate 1 through a connecting mechanism 3. The connecting mechanism 3 includes a square block 301, a vertical groove 302, a sliding rod 303, a convex block 304, a screw rod 305 and a knob 306. The square block 301 is located inside the base plate 1. The square block 301 is slidably connected to the base plate 1 through the vertical groove 302. The square block 301 can slide up and down inside the vertical groove 302. The square block 301 is rotationally connected to the cavity roller 201 through a ball bearing. Four corners of the upper surface of the square block 301 are inserted with sliding rods 303. The sliding rods 303 penetrate through the square block 301. The outer wall of the sliding rod 303 is in clearance fit with the penetrating surface of the square block 301. The upper and lower ends of the sliding rod 303 are fixedly connected to the contact surfaces of the base plate 1. The center of the front surface of the square block 301 is fixedly connected with a convex block 304. The inner wall of the convex block 304 is threadedly connected with a screw rod 305. The screw rod 305 is rotationally connected to the base plate 1 through a ball bearing. The top end of the screw rod 305 is fixedly connected with a knob 306.
[0019] During the use of the spinning roller, first, the cone pulley 4 is connected to an external driving device through a belt, which can provide the kinetic energy required for the rotation of the cone pulley 4, the cavity roller 201, and the cavity sleeve 202. When the outer wall of the cavity sleeve 202 in the rotating state contacts the yarn, it can provide the potential energy required for traction. Before this operation, the staff can apply reciprocating force to the handle 207 to make the sleeve plate 208 and the rubber ring 209 move horizontally intermittently. During this period, external air can be continuously injected into the interior of the cavity roller 201. Since the interior of the cavity roller 201 can be interconnected with the interior of the cavity sleeve 202 through the riser pipe 203, the air pressure inside the cavity sleeve 202 can increase and the surface expands, which can then increase the Shore hardness of the outer surface of the cavity sleeve 202. After opening and closing the exhaust valve 204, the air inside the cavity roller 201 can be depressurized, and the Shore hardness of the outer surface of the cavity sleeve 202 can be reduced, so as to meet the requirements of different yarns for the surface hardness of the cavity sleeve 202. There is no need to disassemble and replace the cavity sleeve 202, which is convenient for enterprises to carry out efficient operations.
[0020] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0021] In the present invention, unless otherwise clearly defined and limited, the terms "installed", "set", "connected", "fixed", "swiveling connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the interconnection inside two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] In addition, it should be noted that for the convenience of description, only the parts related to the relevant disclosure are shown in the accompanying drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other; it should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or mutual dependence relationship of the functions executed by these devices, modules or units; it should be noted that the modifications of "one" and "more than one" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly specified in the context, it should be understood as "one or more"; the names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0023] The machinery, parts and equipment used in the present utility model all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0024] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A spinning roller comprising a base plate (1), characterized in that: A roller mechanism (2) is provided on one side of the base plate (1), and a pagoda wheel (4) is provided on the other side of the base plate (1); The roller mechanism (2) comprises a cavity roller (201), a cavity sleeve (202), a vertical pipe (203), an exhaust valve (204), a sealing plate (205), a pull rod (206), a handle (207), a sleeve plate (208), a rubber ring (209), a first one-way valve (210), and a second one-way valve (211); The cavity roller (201) is laterally located on one side of the substrate (1), the outer wall of the cavity roller (201) is sleeved with a cavity sleeve (202), a plurality of vertical tubes (203) are evenly arranged between the cavity sleeve (202) and the cavity roller (201), the upper and lower sides of the outer wall of the vertical tube (203) are respectively fixedly connected to the contact surface of the cavity sleeve (202) and the cavity roller (201), the other side of the bottom end of the outer wall of the cavity roller (201) is fixedly connected with an exhaust valve (204), one end of the cavity roller (201) is fixedly connected with a sealing plate (205), the inner wall of the sealing plate (205) is provided with a pull rod (206), the pull rod (206) is fixedly connected to the outer wall of the cavity roller (201). A handle (207) is fixedly connected to one end portion, a sleeve (208) is fixedly connected to the other end of the outer wall of the pulling rod (206), a rubber ring (209) is fixedly connected to the outer wall of the sleeve (208), and the rubber ring (209) is tightly pressed against the inner wall of the cavity roller (201), and two first one-way valves (210) are fixedly connected to the one side surface of the sleeve (208) from top to bottom, and a part of the first one-way valve (210) passes through the sleeve (208), and two second one-way valves (211) are fixedly connected to the one side surface of the sealing plate (205) from top to bottom, and a part of the second one-way valve (211) passes through the sealing plate (205).
2. A spinning roller according to claim 1, characterized in that: A pressure gauge (5) is provided above the exhaust valve (204), and the pressure gauge (5) is fixedly connected to the cavity roller (201).
3. The spinning roller according to claim 1, wherein: The cavity roller (201) is connected to the substrate (1) via a connecting mechanism (3); The connecting mechanism (3) comprises a block (301), a vertical slot (302), a sliding rod (303), a protrusion (304), a screw rod (305) and a knob (306); The block (301) is located inside the base plate (1), and the block (301) is slidably connected to the base plate (1) through a vertical groove (302). The block (301) is rotationally connected to the cavity roller (201) through a ball bearing. Slide rods (303) are inserted into the four corners of the upper surface of the block (301), and the slide rods (303) pass through the block (301). The upper and lower ends of the slide rods (303) are fixedly connected to the contact surface of the base plate (1). A protrusion (304) is fixedly connected to the center of the front surface of the block (301), and a screw rod (305) is threadedly connected to the inner wall of the protrusion (304). The screw rod (305) is rotationally connected to the base plate (1) through a ball bearing, and a knob (306) is fixedly connected to the top of the screw rod (305).