Summer sleeping mat fabric
Through the weaving of multiple fabric tissues combined with double warp systems, the existing mat products have been solved, and the existing mat products have been well-breathable, soft and elastic mat mat fabrics have been achieved, reducing the material usage and processing costs.
Patent Information
- Application Number
- CN202421857579.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing mat products have poor environmental protection performance, poor moisture absorption and humidity release performance, insufficient breathability, and high cost, which affects the comfort and health of use.
A variety of fabric tissues are woven in combination with a double warp system. The warp yarns of the two systems have different warp feeding ratios. The front of the fabric is delicate and flat, and the reverse side is composed of evenly arranged convex strips. Different warp feeding amounts and weaving processes are used to form convex strip layers to improve the thickness and elasticity of the fabric.
It realizes environmentally friendly, breathable, soft and elastic mat mat fabrics, which reduces the use of materials and processing costs, and improves the performance and comfort.
Smart Images
Figure CN223189338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of daily necessities, and particularly relates to a fabric for a mat-like cooling mat. Background Art
[0002] Cooling mats, mat-like products such as sofa cushions, mattress pads, yoga mats, various seat cushions, etc. are commonly used daily necessities in people's lives. Cooling mats have gradually developed from the early straw mats and bamboo mats to various current ice silk mats and latex mats, with a very rich variety. Although straw mats and bamboo mats are environmentally friendly, they have been gradually phased out due to poor practicality, such as being prone to moisture, having a hard surface, and being uncomfortable to sleep on. Currently, most of the ice silk mats and latex mats on the market are made by compound processing of various chemical fiber materials, latex, etc. They not only have a relatively high cost but also poor environmental performance, and have certain inherent defects such as poor water absorption and peculiar smell. Poor water absorption will cause sweat not to be absorbed and discharged in time, and the sleeping environment will be stuffy and humid; the peculiar smell will affect the sleep quality of sensitive people. In addition to the above-mentioned types of mat products, there are also rubber-based materials, which also have the above-mentioned problems. The market demands an environmentally friendly, fast moisture absorption and release, good air permeability, soft and elastic, and easy-to-care mat-like product. A patent for a mat-like fabric is designed to solve the pain points of such products. Content of the Utility Model
[0003] The purpose of the utility model is to provide a fabric for a mat-like cooling mat, which is characterized in that it is woven by combining multiple fabric structures with a double warp system, and the warp yarns of the two systems have different let-off ratios. The front surface of the fabric has delicate and flat patterns, and the back surface is composed of evenly arranged convex strips with a certain height.
[0004] The two warp systems are composed of surface warp, inner warp and raised-strip warp. Among them, the surface warp and inner warp are one system. When warping, they are on the same warp beam and serve as the lower beam of the loom; the raised-strip warp is one system and serves as the upper beam of the loom. The let-off amount of the upper beam is larger to ensure the sufficient height of the raised strips; the let-off amount of the lower beam is smaller to ensure the flatness and stiffness of the fabric.
[0005] Preferably, the front surface of the fabric is woven by the surface warp and surface weft, which is the surface layer A; the raised strips on the back surface are woven by the raised-strip warp and raised-strip weft, which is the raised-strip layer B; the inner warp is interwoven with the surface weft in the inner area A of the raised strips in a double warp structure in the surface layer A, and in the outer area B of the raised strips, the inner warp and the raised-strip warp are interwoven with the inner weft to form the inner layer C.
[0006] Preferably, the surface layer A is mainly based on double weft weave, basket weave, twill weave or its modified weave, and satin weave or its modified weave with longer floats. In the inner area A of the rib, it is interwoven with double warp weave of these basic weaves, in a double-layer form with the rib layer B; in the outer area B of the rib, it is interwoven with this basic weave in a double-layer form with the inner layer C. The two layers are interwoven by inner warp and surface weft in proportion to form two-layer binding. The rib layer B and the inner layer C are interwoven with plain weave or simple twill weave.
[0007] Preferably, 3 to 6 thickened wefts are introduced in the inner area A of the rib to increase the roundness and stiffness of the rib.
[0008] Preferably, the rib height is determined by the number, thickness and weaving weft density of the rib wefts: the number of rib wefts is 6 to 18; the weaving height of the rib is 3 to 8 mm; the rib width is 3 to 6 mm; the rib density is 8 to 15 ribs / 10 cm; the weft density of the fabric mainly includes the weft density in the inner area A of the rib and the weft density in the outer area B of the rib. The weft density is set based on the principle that the surface wefts are evenly arranged on the fabric surface, and the densities at both A and B are designed according to the root ratio of the surface weft, inner weft, rib weft and thickened weft. A good effect can be achieved with a weft density ratio of 2 to 3:1 at both A and B.
[0009] Preferably, the ratio of the surface warp, inner warp and rib warp is 3:2:1:1.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0011] For the fabric made by the present utility model, the front pattern is clear, delicate, smooth and soft; the reverse rib (8) is thick, soft, elastic and breathable. The whole fabric has good thickness, stiffness, softness, breathability, resilience and moisture absorption and release properties, and can be directly made into daily necessities such as cooling mats, sofa cushions, seat cushions, yoga mats, etc. It not only improves the use performance of the product, but also eliminates the later composite processing of other similar products, greatly reducing the cost and saving resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 Front and back planar effect diagrams of the present utility model;
[0013] Figure 2 Longitudinal structure schematic diagram of the present utility model;
[0014] Figure 3 Hierarchical structure explanatory diagram of the present utility model;
[0015] Figure 4 Fabric tissue interweaving schematic diagram of the present utility model;
[0016] Figure 5 3 / 1 twill weave;
[0017] Figure 6 It is the fabric structure of the surface layer A in the ribbed inner area and the ribbed layer B;
[0018] Figure 7 It is the combined fabric structure of the surface layer A and the inner layer C in the area outside the rib. Specific implementation mode
[0019] Next, in combination with the technical key points in the specification of the present invention, taking the bamboo mat fabric as an example, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0020] According to the technical elements introduced in the specification, it is elaborated from several aspects such as the determination of the surface warp, surface weft, inner warp, inner weft, rib 8 warp, rib 8 weft, thickened weft, fabric structure determination, and fabric rib 8 density, height and width determination.
[0021] The bamboo mat fabric is required to have a delicate, compact, soft, smooth, thick, stiff and breathable surface, and good moisture absorption and moisture release characteristics. According to this requirement, we set the surface warp and inner warp as 18.2X2Tex bamboo fiber (bamboo pulp viscose fiber, hereinafter simply referred to as bamboo fiber), the rib warp as 58.3Tex bamboo fiber, the surface weft as 18.2X2Tex bamboo fiber, the inner weft as 36.4Tex bamboo fiber, the rib weft as 58.3Tex bamboo fiber, and the thickened weft as 58.3X2Tex bamboo fiber. Bamboo fiber has good moisture absorption and moisture release performance, the fiber is smooth and soft, skin-friendly and soft, and has a cool feeling, which is suitable for making bamboo mat fabric.
[0022] According to the fabric style requirements, the ratio of the surface warp, inner warp and rib warp is set to 2:1:1. During warping, the surface warp and inner warp are warped on the same loom shaft and serve as the lower shaft of the loom; the rib warp is warped on a separate loom shaft and serves as the upper shaft of the loom. A loom with upper and lower shafts and different warp feeding amounts is selected.
[0023] For the bamboo mat structure, we use a 3 / 1 warp-faced twill as Figure 5 shown as the basic structure of the fabric surface layer to introduce the present invention. In the ribbed inner area A, in the surface layer A, the surface warp 1, inner warp 2 and surface weft 4 are interwoven with a double warp structure of 3 / 1 warp-faced twill. In the ribbed layer B, the rib warp 3 and rib weft 5 are in a plain weave structure, as Figure 6 shown in the structure. In the area outside the rib B, the surface warp 1 and surface weft 4 are interwoven with a 3 / 1 warp-faced twill to form the surface layer A, and the inner warp 2, rib warp 3 and inner weft 6 are interwoven with a plain weave to form the inner layer C. The surface layer A and the inner layer C are in a double-layer connection relationship, and the structure diagram is as Figure 7 shown. These structures are woven together to form this bamboo mat fabric.
[0024] When weaving the convex stripe area A, the surface weft 4 is fed according to the weft density on the upper and lower axes during weaving, and the convex stripe weft 5 is not fed on the lower axis during weaving, but is fed on the upper axis. As the convex stripe warp 3 and the convex weft 5 are interwoven, the convex stripe layer B is gradually formed. Due to the different tension and warp feed amount of the convex stripe warp 3 and the large number of interweaving times, the length of the convex stripe layer B is much longer than the length of the surface layer A at the same position. When weaving to the outer convex stripe area B, the change in the organization pushes the convex stripe layer B to the cloth fell position of the surface layer A and fixes it. The convex stripe layer B bends and arches to become the convex stripe 8.
[0025] Based on the weave and yarn count used above, the weft ratio of the outer layer A to the inner layer C, that is, the ratio of the outer weft 4 to the inner weft 6, is 2:1. The width of the rib 8 is 0.4 cm; the width of the outer area B of the rib is 0.8 cm; the number of wefts in the rib 5 is 12. Three thickened wefts 7 are introduced into each rib 8.
[0026] In summary: the fabric woven according to the above technical parameters has a soft and smooth 3 / 1 warp twill on the front with clear lines, high gloss, comfortable skin-friendly and cool feeling; the back has evenly arranged rounded and full ridges 8, the height of which is about 0.6 cm, and the fabric feels very thick and straight. Because the ridges 8 are interwoven tubular structures with a large number of gaps inside, they are not only breathable but also very elastic. As a mat or cushion, they can balance the pressure of the body on the bed, making the body evenly stressed and more comfortable. The outer area B of the ridges is a double-layer structure, which is thick, breathable and soft. The entire fabric is woven in one go, eliminating the complex processing of such heavy fabrics; at the same time, due to the special weaving principle of the ridges 8, the thickness is reduced and the material usage is reduced, thereby reducing costs in two aspects.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cool mat fabric, characterized in that: It is woven from a combination of various fabric structures and a double warp system. The warp yarns of the two systems have different warp feed ratios. The front of the fabric has a fine and smooth texture, and the back is composed of evenly arranged convex strips (8) of a certain height.
2. A cooling mat fabric according to claim 1, characterized in that: The two warp yarn systems are composed of the surface warp (1), the inner warp (2) and the rib warp (3). The surface warp (1) and the inner warp (2) are one system and are on the same weaving shaft during warping, serving as the lower shaft of the loom; the rib warp (3) is one system and serves as the upper shaft of the loom. The upper shaft has a larger warp feed rate to ensure that the rib (8) has a sufficient height; the lower shaft has a smaller warp feed rate to ensure that the fabric is flat and wide.
3. A cooling mat fabric according to claim 2, characterized in that: The front of the fabric is interwoven with the surface warp (1) and the surface weft (4), which is the surface layer A; the convex stripes (8) on the back are interwoven with the convex stripe warp (3) and the convex stripe weft (5), which is the convex stripe layer B; the inner warp (2) is interwoven with the surface weft (4) in the area A inside the convex stripe in a heavy warp structure inside the surface layer A, and in the area B outside the convex stripe, the inner warp (2) and the convex stripe warp (3) are interwoven with the inner weft (6) to form the inner layer C.
4. A cooling mat fabric according to claim 3, characterized in that: The surface layer A is mostly made of a heavy plain weave or square plain weave with a long floating length, a twill weave or its variation, and a satin weave or its variation as the basic weave. In the inner area A of the ribs, the heavy warp weave of these basic weaves is interwoven with the ribs layer B to form a double layer. In the outer area B of the ribs, the basic weave is interwoven with the inner layer C to form a double layer. The inner warp (2) and the surface weft (4) are interwoven in proportion between the two layers to form a two-layer connection. The ribs layer B and the inner layer C are interwoven with a plain weave or a simple twill weave.
5. The summer mat fabric according to claim 1, characterized in that: 3 to 6 thickened wefts (7) are introduced into the inner area of the convex strip to increase the roundness and width of the convex strip (8).
6. The summer mat fabric according to claim 5, characterized in that: The height of the convex strips (8) is determined by the number, thickness and weft density of the convex strip wefts (5): the number of convex strips (8) is 6 to 18; the weaving height of the convex strips (8) is 3 to 8 mm; the width of the convex strips (8) is 3 to 6 mm; the density of the convex strips (8) is 8 to 15 strips / 10 cm; the weft density of the fabric mainly includes the weft density A in the inner area of the convex strips and the weft density B in the outer area of the convex strips. The weft density is set based on the uniform arrangement of the surface weft on the surface of the fabric. The density of the two places A and B is designed according to the ratio of the number of surface wefts, inner wefts, convex strip wefts and thickened wefts. A good effect can be achieved by the weft density ratio of the two places A and B being 2 to 3:
1.
7. The cooling mat fabric according to claim 2, characterized in that: The ratio of surface warp, inner warp and convex warp (3) is 2:1:1.