Warping machine for textile production
By designing a warping machine with adjustable tension and compression components, the problem of unstable yarn tensioning force is solved, the stable conveying of yarn and the smooth progress of the weaving process are achieved, and the quality and production efficiency of fabric are improved.
Patent Information
- Application Number
- CN202422424457.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-09
AI Technical Summary
When the warp machine rolls the yarn, the yarn tension is unstable, resulting in problems such as weft detachment and head breakage during the weaving process, which affects the quality and production efficiency of the fabric.
A warping machine including a tensioning assembly and a compression assembly is designed. By adjusting the rotation of the tensioning wheel and the rotation of the compression motor, adjustable control of the yarn tensioning force and tension is achieved to ensure the tightness of the yarn on the winding roller.
It effectively avoids weft detachment and breaking problems during the weaving process, ensures stable transportation of yarn, and improves weaving efficiency and fabric quality.
Smart Images

Figure CN223201996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warping machines, in particular to a warping machine for textile production. Background Art
[0002] A warping machine is a type of textile machinery used to neatly wind multiple yarns onto a warp beam (or weaving beam) according to a predetermined length, density, and arrangement, preparing them for subsequent weaving steps (such as sizing, reeding, and weaving). Warping is a crucial step in the weaving process, and its quality directly impacts the final fabric quality and production efficiency.
[0003] When the warping machine is winding the yarn, the tension or tension of the yarn is unstable, which makes it easy for problems such as weft deflection and breakage to occur during the weaving process, affecting the effective working time of the loom and thus reducing the weaving efficiency; loose yarns are not easy to maintain stable tension during weaving, which may cause uneven fabric structure, different density, and reduced strength, affecting the physical and mechanical properties of the fabric such as flatness, elasticity and wear resistance. In severe cases, it may even lead to weaving defects or waste.
[0004] Therefore, how to provide a warping machine for textile production is a problem that those skilled in the art urgently need to solve. Utility Model Content
[0005] One purpose of the present invention is to provide a warping machine for textile production. The present invention has the function of adjusting the tension or tension of the yarn, controlling the tightness of the yarn wound on the winding roller, ensuring that the weaving process can proceed smoothly in the later stage, and avoiding problems such as weft derailment and breakage that are easy to occur during the weaving process.
[0006] According to an embodiment of the utility model, a warping machine for textile production includes a frame, a working plate, a first conveyor roller, a tensioning assembly, a pressing assembly and a second conveyor roller, wherein the bottom of the working plate is fixedly mounted on the top of the frame, both ends of the first conveyor roller are rotatably mounted on the working plate, the tensioning assembly is rotatably mounted on the working plate, the tensioning assembly is rotatably arranged on both sides of the pressing assembly, the pressing assembly is slidably mounted on the working plate in the height direction, and both ends of the second conveyor roller are rotatably mounted on the working plate.
[0007] Furthermore, a winding bracket is fixedly provided at the front end of the frame, a first working box is fixedly provided at one side of the working plate, and a second working box is fixedly provided at the other side of the working plate.
[0008] Furthermore, both ends of the first conveying roller are rotatably mounted on the first working box and the second working box respectively, and both ends of the second conveying roller are rotatably mounted on the first working box and the second working box respectively.
[0009] Furthermore, the tensioning assembly includes a first motor base, a tensioning motor and a tensioning wheel, wherein both ends of the first motor base are fixedly mounted on the inner wall of the first working box, the bottom of the tensioning motor is fixedly mounted on the top of the first motor base, and the tensioning wheel is fixedly mounted on the shaft end of the tensioning motor.
[0010] Furthermore, the tensioning assembly also includes a shaft, a roller, a limiting ring and a tensioning turntable, wherein both ends of the shaft are fixedly mounted on both sides of the tensioning wheel, the roller is rotatably mounted on the shaft, the limiting ring is fixedly mounted on both ends of the shaft, the protruding rod of the tensioning turntable is rotatably mounted on the tensioning wheel away from the first working box, and the side of the tensioning turntable facing away from the tensioning wheel is fixedly mounted on the outer wall of the second working box.
[0011] Furthermore, the clamping assembly includes a third conveying roller, a slider, a slide and a slide groove, wherein both ends of the third conveying roller are rotatably mounted on the first working box and the second working box, and both ends of the third conveying roller extend into the first working box and the second working box, the slider is fixedly mounted on both ends of the third conveying roller, the slider is slidably mounted on the slide in the height direction, the slide groove is opened on opposite sides of the slide, and both ends of the slider are slidably mounted in the slide groove.
[0012] Furthermore, the clamping assembly also includes a threaded rod, a bevel gear group, a clamping motor and a mounting bracket, wherein both ends of the threaded rod are rotatably mounted on the slide, the top of the threaded rod is fixedly mounted on the bevel gear at the output end of the bevel gear group, the bevel gear at the input end of the bevel gear group is fixedly mounted on the shaft end of the clamping motor, the bottom of the clamping motor is fixedly mounted on the top of the mounting bracket, and the bottom of the mounting bracket is fixedly mounted in the first working box and the second working box.
[0013] Furthermore, it also includes a winding assembly, which includes a winding roller, a first pulley, a belt strip, a second pulley, a winding motor and a second motor base, wherein both ends of the winding roller are rotatably mounted on the winding bracket, the first pulley is fixedly mounted on the end of the winding roller close to the first working box, one end of the belt strip is sleeved on the first pulley, and the other end of the belt strip is sleeved on the second pulley, the second pulley is fixedly mounted on the rotating shaft of the winding motor, the bottom of the winding motor is fixedly mounted on the top of the second motor base, and the end of the second motor base close to the second pulley is fixedly mounted on the frame and the winding bracket.
[0014] The beneficial effects of the utility model are:
[0015] The utility model has the function of adjusting the tension or tension of the yarn, controlling the tightness of the yarn wound on the winding roller, ensuring that the weaving process can proceed smoothly in the later stage, and avoiding problems such as weft derailment and yarn breakage that are easy to occur during the weaving process.
[0016] The utility model drives the positions of the two rollers by rotating the tensioning wheel in the tensioning assembly, and the inclination angle of the rollers adjusts the strength of the yarn tensioning; the pressing motor in the pressing assembly is started, and the rotation of the pressing motor drives the bevel gear group to rotate, and the rotation of the bevel gear group drives the threaded rod to rotate, and the rotation of the threaded rod drives the slider to slide up and down along the slide groove of the slide, and the height sliding of the slider drives the third conveying roller to slide in the height direction, and the yarn is pressed down or pushed up by the third conveying roller, so that the yarn is tightened, which is convenient for stable yarn conveying. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the overall structure of a warping machine for textile production proposed in the utility model;
[0019] Figure 2 The utility model proposes a warping machine for textile production Figure 1 A magnified view of point A;
[0020] Figure 3 This is a cross-sectional view of a first working box of a warping machine for textile production proposed in the present utility model;
[0021] Figure 4 The utility model proposes a warping machine for textile production Figure 3 Enlarged view of point B;
[0022] Figure 5 The utility model proposes a warping machine for textile production Figure 3 Enlarged view of point C.
[0023] In the figure: 1. Frame; 1.1. Winding bracket; 2. Working plate; 2.1. First working box; 2.2. Second working box; 3. First conveyor roller; 4. Tensioning assembly; 4.1. First motor seat; 4.2. Tensioning motor; 4.3. Tensioning pulley; 4.4. Shaft; 4.5. Roller; 4.6. Limiting ring; 4.7. Tensioning turntable; 5. Pressing assembly; 5.1. Third conveyor roller; 5.2. Slider; 5.3. Slide; 5.4. Slide; 5.5. Threaded rod; 5.6. Bevel gear set; 5.7. Pressing motor; 5.8. Mounting bracket; 6. Second conveyor roller; 7. Winding assembly; 7.1. Winding roller; 7.2. First pulley; 7.3. Belt strip; 7.4. Second pulley; 7.5. Winding motor; 7.6. Second motor seat. DETAILED DESCRIPTION
[0024] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.
[0025] Please refer to Figures 1 to 5 The utility model provides a warping machine for textile production, comprising a frame 1, a working plate 2, a first conveyor roller 3, a tensioning assembly 4, a pressing assembly 5 and a second conveyor roller 6, wherein the bottom of the working plate 2 is fixedly mounted on the top of the frame 1, both ends of the first conveyor roller 3 are rotatably mounted on the working plate 2, the yarn passes through the first conveyor roller 3, the tensioning assembly 4 is rotatably mounted on the working plate 2, the tensioning assembly 4 is rotatably arranged on both sides of the pressing assembly 5, the two tensioning assemblies 4 are used to tension the yarn, the pressing assembly 5 is slidably mounted on the working plate 2 in the height direction, the pressing assembly 5 is used to press the yarn, and both ends of the second conveyor roller 6 are rotatably mounted on the working plate 2, the yarn passes through the second conveyor roller 6.
[0026] Specifically, a winding bracket 1.1 is fixedly provided at the front end of the frame 1, a first working box 2.1 is fixedly provided on one side of the working plate 2, and a second working box 2.2 is fixedly provided on the other side of the working plate 2. The two ends of the first conveying roller 3 are respectively rotatably mounted on the first working box 2.1 and the second working box 2.2, and the two ends of the second conveying roller 6 are respectively rotatably mounted on the first working box 2.1 and the second working box 2.2.
[0027] The yarn that has been arranged is wound up and is wound into a coil. The yarn that has been arranged is wound up and is wound into a coil. The yarn that has been arranged is wound up and is wound into a coil. The yarn that has been arranged is wound up and is wound up into a coil. The yarn that has been arranged is wound up and is wound up into a coil. The yarn that has been arranged is wound up and is wound up into a coil. The yarn that has been arranged is wound up and is wound up and is wound up
[0028] Furthermore, the yarn passes through the first conveyor roller 3 and reaches the first tensioning assembly 4, and then goes to the second tensioning assembly 4. The pressing assembly 5 is located in the middle of the two tensioning assemblies 4 and is used to press the yarn down. After passing through the tensioning assembly 4, the yarn reaches the second conveyor roller 6, and then the yarn of the second conveyor roller 6 is wound on the winding roller 7.1.
[0029] The winding motor 7.5 is started to rotate, and the winding motor 7.5 drives the second pulley 7.4, and the second pulley 7.4 drives the belt strip 7.3 to rotate, and the belt strip 7.3 drives the first pulley 7.2, and the first pulley 7.2 drives the winding roller 7.1 to rotate, and the rotating winding roller 7.1 winds the yarn.
[0030] More specifically, the tensioning assembly 4 includes a first motor base 4.1, a tensioning motor 4.2 and a tensioning pulley 4.3, wherein both ends of the first motor base 4.1 are fixedly mounted on the inner wall of the first working box 2.1, the bottom of the tensioning motor 4.2 is fixedly mounted on the top of the first motor base 4.1, the tensioning motor 4.2 adjusts the rotation angle of the tensioning pulley 4.3, and the tensioning pulley 4.3 is fixedly mounted on the shaft end of the tensioning motor 4.2.
[0031] The tensioning assembly 4 also includes a shaft 4.4, a roller 4.5, a limiting ring 4.6 and a tensioning turntable 4.7. Both ends of the shaft 4.4 are fixedly mounted on either side of the tensioning wheel 4.3. The roller 4.5 is rotatably mounted on the shaft 4.4. The limiting ring 4.6 is fixedly mounted on both ends of the shaft 4.4. The first conveyor roller 3, the second conveyor roller 6 and the third conveyor roller 5.1 are all composed of the shaft 4.4, the roller 4.5 and the limiting ring 4.6. The protruding rod of the tensioning turntable 4.7 is rotatably mounted on the tensioning wheel 4.3 away from the first working box 2.1, and the side of the tensioning turntable 4.7 facing away from the tensioning wheel 4.3 is fixedly mounted on the outer wall of the second working box 2.2.
[0032] Furthermore, the rotation of the tensioning motor 4.2 drives the tensioning wheel 4.3 to rotate, and the rotation of the tensioning wheel 4.3 drives the position of the two rollers 4.5. With the cooperation of the two sets of tensioning components 4, the tensioning force of the yarn can be adjusted.
[0033] More specifically, the clamping assembly 5 includes a third conveyor roller 5.1, a slider 5.2, a carriage 5.3 and a slide 5.4, wherein both ends of the third conveyor roller 5.1 are rotatably mounted on the first working box 2.1 and the second working box 2.2, and travel grooves for the height sliding of the third conveyor roller 5.1 are opened on opposite sides of the first working box 2.1 and the second working box 2.2, and both ends of the third conveyor roller 5.1 extend into the first working box 2.1 and the second working box 2.2, the slider 5.2 is fixedly mounted on both ends of the third conveyor roller 5.1, and the slider 5.2 is slidably mounted on the carriage 5.3 in the height direction, and the slide 5.4 is opened on opposite sides of the carriage 5.3, and both ends of the slider 5.2 are slidably mounted in the slide 5.4.
[0034] The clamping assembly 5 also includes a threaded rod 5.5, a bevel gear group 5.6, a clamping motor 5.7 and a mounting bracket 5.8, wherein both ends of the threaded rod 5.5 are rotatably mounted on the slide 5.3, the top of the threaded rod 5.5 is fixedly mounted on the bevel gear at the output end of the bevel gear group 5.6, both ends of the threaded rod 5.5 pass through the slider 5.2, and the slider 5.2 and the threaded rod 5.5 are threadedly matched, the bevel gear at the input end of the bevel gear group 5.6 is fixedly mounted on the shaft end of the clamping motor 5.7, the bottom of the clamping motor 5.7 is fixedly mounted on the top of the mounting bracket 5.8, and the bottom of the mounting bracket 5.8 is fixedly mounted in the first working box 2.1 and the second working box 2.2.
[0035] Furthermore, the compacting motor 5.7 is started, and the rotation of the compacting motor 5.7 drives the bevel gear group 5.6 to rotate, and the rotation of the bevel gear group 5.6 drives the threaded rod 5.5 to rotate. The rotation of the threaded rod 5.5 drives the slider 5.2 to slide up and down along the slide groove 5.4 of the slide 5.3. The height sliding of the slider 5.2 drives the third conveying roller 5.1 to slide in the height direction. The third conveying roller 5.1 presses down or pushes up the yarn, thereby tightening the yarn and facilitating stable yarn conveying.
[0036] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. A warping machine for textile production, characterized in that: It comprises a frame (1), a working plate (2), a first conveying roller (3), a tensioning assembly (4), a pressing assembly (5) and a second conveying roller (6), wherein the bottom of the working plate (2) is fixedly mounted on the top of the frame (1), both ends of the first conveying roller (3) are rotatably mounted on the working plate (2), the tensioning assembly (4) is rotatably mounted on the working plate (2), the tensioning assembly (4) is rotatably arranged on both sides of the pressing assembly (5), the pressing assembly (5) is slidably mounted on the working plate (2) in the height direction, and both ends of the second conveying roller (6) are rotatably mounted on the working plate (2).
2. A warping machine for textile production according to claim 1, characterized in that: A winding bracket (1.1) is fixedly provided at the front end of the frame (1), a first working box (2.1) is fixedly provided on one side of the working plate (2), and a second working box (2.2) is fixedly provided on the other side of the working plate (2).
3. A warping machine for textile production according to claim 1, characterized in that: The two ends of the first conveying roller (3) are rotatably mounted on the first working box (2.1) and the second working box (2.2), respectively; the two ends of the second conveying roller (6) are rotatably mounted on the first working box (2.1) and the second working box (2.2), respectively.
4. A warping machine for textile production according to claim 1, characterized in that: The tensioning assembly (4) comprises a first motor base (4.1), a tensioning motor (4.2) and a tensioning wheel (4.3), wherein both ends of the first motor base (4.1) are fixedly mounted on the inner wall of the first working box (2.1), the bottom of the tensioning motor (4.2) is fixedly mounted on the top of the first motor base (4.1), and the tensioning wheel (4.3) is fixedly mounted on the shaft end of the tensioning motor (4.2).
5. A warping machine for textile production according to claim 4, characterized in that: The tensioning assembly (4) further comprises a shaft (4.4), a roller (4.5), a limiting ring (4.6) and a tensioning turntable (4.7), wherein both ends of the shaft (4.4) are fixedly mounted on both sides of the tensioning wheel (4.3), the roller (4.5) is rotatably mounted on the shaft (4.4), the limiting ring (4.6) is fixedly mounted on both ends of the shaft (4.4), the protruding rod of the tensioning turntable (4.7) is rotatably mounted on the tensioning wheel (4.3) away from the first working box (2.1), and the side of the tensioning turntable (4.7) facing away from the tensioning wheel (4.3) is fixedly mounted on the outer wall of the second working box (2.2).
6. A warping machine for textile production according to claim 1, characterized in that: The pressing assembly (5) comprises a third conveying roller (5.1), a slider (5.2), a slide (5.3) and a slide groove (5.4), wherein both ends of the third conveying roller (5.1) are rotatably mounted on the first working box (2.1) and the second working box (2.2), and both ends of the third conveying roller (5.1) extend into the first working box (2.1) and the second working box (2.2), the slider (5.2) is fixedly mounted on both ends of the third conveying roller (5.1), the slider (5.2) is slidably mounted on the slide (5.3) in the height direction, the slide groove (5.4) is opened on two opposite sides of the slide (5.3), and both ends of the slider (5.2) are slidably mounted in the slide groove (5.4).
7. A warping machine for textile production according to claim 6, characterized in that: The clamping assembly (5) further comprises a threaded rod (5.5), a bevel gear set (5.6), a clamping motor (5.7) and a mounting bracket (5.8), wherein both ends of the threaded rod (5.5) are rotatably mounted on the slide (5.3), the top of the threaded rod (5.5) is fixedly mounted on the bevel gear at the output end of the bevel gear set (5.6), the bevel gear at the input end of the bevel gear set (5.6) is fixedly mounted on the shaft end of the clamping motor (5.7), the bottom of the clamping motor (5.7) is fixedly mounted on the top of the mounting bracket (5.8), and the bottom of the mounting bracket (5.8) is fixedly mounted in the first working box (2.1) and the second working box (2.2).
8. A warping machine for textile production according to claim 7, characterized in that: The invention also includes a winding assembly (7), wherein the winding assembly (7) includes a winding roller (7.1), a first pulley (7.2), a belt strip (7.3), a second pulley (7.4), a winding motor (7.5) and a second motor base (7.6), wherein both ends of the winding roller (7.1) are rotatably mounted on the winding bracket (1.1), the first pulley (7.2) is fixedly mounted on one end of the winding roller (7.1) close to the first working box (2.1), and the belt strip ( One end of the belt strip (7.3) is sleeved on the first pulley (7.2), the other end of the belt strip (7.3) is sleeved on the second pulley (7.4), the second pulley (7.4) is fixedly mounted on the rotating shaft of the winding motor (7.5), the bottom of the winding motor (7.5) is fixedly mounted on the top of the second motor base (7.6), and the end of the second motor base (7.6) close to the second pulley (7.4) is fixedly mounted on the frame (1) and the winding bracket (1.1).