Code reader SENSOR and lens smudginess testing device
By designing the code reader SENSOR and the lens dirty test device, the problem of the lens and SENSOR dirty affecting shooting is solved, efficient production inspection is achieved, and cost is reduced.
Patent Information
- Application Number
- CN202422356746.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-26
AI Technical Summary
During the assembly and testing of existing industrial code reader products, the lens and SENSOR are dirty and affect the shooting effect, resulting in low production efficiency and high cost. It is necessary to repeatedly disassemble and assemble the whole machine for inspection.
A code reader SENSOR and lens dirty testing device are designed, including a fixed base plate, light source assembly, a mobile fixed seat, an adjustable displacement platform and a power supply module to realize displacement adjustment and power supply in the X-axis and Y-axis directions, and can test the lens and SENSOR separately to avoid disassembly and assembly of the entire machine.
Improve production efficiency, reduce labor costs, and test the assembly line by decomposing the whole machine into modules, simplifying operations, and improving the production efficiency of the assembly line.
Smart Images

Figure CN223205389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of industrial code reader assembly and testing, in particular to a code reader sensor and lens dirtiness testing device. Background Art
[0002] The existing assembly and testing process for industrial barcode readers is more complex and cumbersome than that for other light source products, especially for smart products like barcode readers. Dirt on the sensor and lens can affect image capture and decoding. In most cases, the existing production lines assemble and test the entire machine step by step. That is, the sensor and lens are assembled on the entire product before testing to check whether the lens and sensor surfaces are dirty. The disadvantage of this method is that it requires assembly into a complete product before testing. Once the lens and sensor are found to be dirty, they need to be disassembled and wiped before reassembly. In this case, when the lens and sensor need to be wiped multiple times, they need to be disassembled and assembled repeatedly, which brings a lot of inconvenience, low production efficiency, and requires more manpower and material resources, which greatly increases costs. Utility Model Content
[0003] To this end, the technical problem to be solved by the present invention is to overcome the deficiencies in the prior art and provide a code reader SENSOR and lens dirt testing device with a simple structural design, convenient operation, low manufacturing cost, and suitable for rapid inspection of products during the testing process, thereby improving detection efficiency during the production process of code reader products.
[0004] In order to solve the above technical problems, the utility model provides a code reader SENSOR and lens dirt testing device, comprising:
[0005] A fixed bottom plate, wherein a guide slot is provided on the fixed bottom plate;
[0006] A light source assembly is provided on the fixed base plate and is located on one side of the guide slot for auxiliary lighting;
[0007] A movable fixed seat is slidably arranged in the guide slot;
[0008] An adjustable displacement platform is provided on the movable fixed seat and is used to realize displacement adjustment in the X-axis and Y-axis directions;
[0009] The test module fixing plate is installed on the adjustable displacement platform.
[0010] A power supply module is provided on the test module fixing plate and is used to supply power to the code reader SENSOR and the lens module to be tested;
[0011] In one embodiment of the present invention, scale lines are provided on both sides of the guide groove on the fixed base plate.
[0012] In one embodiment of the present invention, the light source assembly includes a planar backlight, a longitudinal mounting block, and a transverse mounting block. The longitudinal and transverse mounting blocks form an L-shaped structure, and the planar backlight is fixed to one side of the fixed base plate via the longitudinal and transverse mounting blocks. A mounting adapter plate is also provided between the adjustable displacement platform and the test module fixing plate.
[0013] In one embodiment of the present invention, the power supply module includes a power line, a signal board and a main control board, and the power line and the signal board are electrically connected to the main control board.
[0014] In one embodiment of the present utility model, the SENSOR and lens module includes a test lens, a lens mounting bracket, an aiming light module, an aiming light PCB board, a SENOR board, and a SENOR mounting bracket. The lens mounting bracket is fixedly connected to the test module fixing plate. The test lens is arranged at the center position of the lens mounting bracket, the SENOR mounting bracket is arranged parallel to one side of the lens mounting bracket, the SENOR board is arranged on the SENOR mounting bracket, the aiming light PCB board is arranged on the other side of the lens mounting bracket, and the aiming light module is arranged on the aiming light PCB board.
[0015] In one embodiment of the present invention, a positioning column is provided on the SENOR mounting bracket, and a positioning hole matching the positioning column is provided on the test module fixing plate.
[0016] In one embodiment of the present invention, a silicone seal is provided between the test lens and the SENOR board.
[0017] In one embodiment of the present invention, both ends of the lens mounting bracket are provided with limiting posts, the limiting posts pass through the SENOR board and are connected to the SENOR mounting bracket, and a spring is provided on the outer side of the limiting posts.
[0018] In one embodiment of the present invention, a foot pad is provided at the bottom of the fixed base plate for isolation, shockproofing and buffering.
[0019] The above technical solution of the utility model has the following advantages compared with the prior art:
[0020] The barcode reader sensor and lens dirt test device described in the present invention plays a very good auxiliary role in the assembly and testing of barcode reader products. This structural device has a simple design, flexible operation, and low cost, which provides convenience for production inspection work. The entire machine can be disassembled into separate modules for testing and inspection, avoiding the problem of repeated disassembly and assembly caused by the assembly and testing of the entire machine. This method is highly efficient and greatly improves the production efficiency of the assembly line, thereby increasing production capacity and effectively reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to make the content of the utility model easier to understand, the utility model is further described in detail below based on the specific embodiments of the utility model and in conjunction with the accompanying drawings, wherein
[0022] Figure 1 This is a structural diagram of a code reader SENSOR and a lens dirt testing device in a preferred embodiment of the present invention;
[0023] Figure 2 yes Figure 1 The schematic diagram of the partial structure of the code reader SENSOR and lens dirt test device shown;
[0024] Figure 3 This is a schematic diagram of the structure of the sensor and lens module in the present invention;
[0025] Explanation of the reference numerals in the specification: 1. Fixed base plate; 2. Plane backlight source; 3. Longitudinal mounting block; 4. Horizontal mounting block; 5. Mobile fixed base; 6. Adjustable displacement platform; 7. Mounting adapter plate; 8. Test module fixing plate; 9. First fixing block; 10. Second fixing block; 11. Power supply module; 12. Code reader SENSOR and lens module; 1201. Test lens; 1202. Lens mounting bracket; 1203. Aiming light module; 1204. Aiming light PCB board; 1205. Spring; 1206. SENSOR board; 1207. SENSOR board mounting bracket; 1208. Positioning column; 1209. Silicone seal; 13. Foot pad. DETAILED DESCRIPTION
[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0027] Reference Figure 1 and 2As shown, the present invention discloses a barcode reader sensor and lens dirt testing device, comprising: a fixed base plate 1 having a guide slot 100 disposed thereon; a light source assembly disposed on the fixed base plate 1 and located on one side of the guide slot 100 for auxiliary lighting; a movable mounting base 5 slidably disposed within the guide slot 100; an adjustable displacement platform 6 disposed on the movable mounting base 5 for adjusting displacement in the X-axis and Y-axis directions; a test module mounting plate 8 mounted on the adjustable displacement platform 6; and a power supply module 11 disposed on the test module mounting plate 8 for supplying power to the barcode reader sensor and lens module 12 to be tested. Specifically, the power supply module 11 is mounted on the test module mounting plate 8 via a first fixing block 9 and a second fixing block 10. The first fixing block 9 is a metal block that is mounted on the test module mounting plate 8 and then connected to the second fixing block 10 to secure the power supply module 11 of the barcode reader. The first fixing block 9 is structurally designed to be a metal block, and its function is to be installed on the test module fixing plate 8 and then connected to the second fixing block 10 for installation and fixation of the power supply module 11 .
[0028] In this embodiment, the movable fixing base 5 is designed as a square metal plate. Its lower part is installed in the guide groove 100 of the fixed base plate 1, and the code reader sensor and lens module 12 to be tested are assembled and placed on the upper part. When the device is tested, the sensor and lens module 12 carried on it can be moved back and forth in the guide groove 100 by moving the movable fixing base 5.
[0029] The test module fixing plate 8 is a mounting plate made of plastic material, which is used to install the device of the test module part. The advantage of using insulating plastic material is that the code reader SENSOR and lens module 12 to be tested can be installed on it to avoid contact with metal and causing a short circuit during the test.
[0030] Furthermore, scale lines 101 are provided on both sides of the guide groove 10 on the fixed base plate 1 .
[0031] The light source assembly includes a planar backlight source 2, a longitudinal mounting block 3 and a transverse mounting block 4. The longitudinal mounting block 3 and the transverse mounting block 4 form an L-shaped structure. The planar backlight source 2 is fixed to one side of the fixed base plate 1 through the longitudinal mounting block 3 and the transverse mounting block 4.
[0032] Furthermore, an adapter plate 7 is provided between the adjustable displacement platform 6 and the test module fixing plate 8. The adapter plate 7 is designed as a flat metal plate, and its main function is to connect the adjustable displacement platform 6 and the test module fixing plate 8. The advantage of this design is that it facilitates the installation of the power supply module 11, sensor and lens module 12.
[0033] In this embodiment, the power supply module 11 includes a power line, a signal board and a main control board. The power line and the signal board are electrically connected to the main control board.
[0034] like Figure 3 As shown, the code reader SENSOR and lens module 12 includes a test lens 1201, a lens mounting bracket 1202, an aiming light module 1203, an aiming light PCB board 1204, a SENOR board 1206, and a SENOR mounting bracket 1207. The lens mounting bracket 1202 is fixedly connected to the test module fixing plate 8. The test lens 1201 is arranged at the center of the lens mounting bracket 1202. The SENOR mounting bracket 1207 is arranged parallel to one side of the lens mounting bracket 1202. The SENOR board 1206 is arranged on the SENOR mounting bracket 1207. The aiming light PCB board 1204 is arranged on the other side of the lens mounting bracket 1202. The aiming light module 1203 is arranged on the aiming light PCB board 1204.
[0035] During inspection and testing, the code reader SENSOR and lens module 12 are installed on the test module fixing plate 8, and the front of the test lens 1201 is aligned with the front plane backlight source 2. After power is turned on, a picture can be taken to test whether the code reader SENSOR and lens module 12 are dirty.
[0036] Furthermore, the SENOR mounting bracket 1207 is provided with a positioning column 1208 , and the test module fixing plate 8 is provided with a positioning hole 81 matching the positioning column 1208 .
[0037] In this embodiment, a silicone seal 1209 is provided between the test lens 1201 and the SENOR board 1206 .
[0038] Preferably, both ends of the lens mounting bracket 1202 are provided with limiting posts, which pass through the SENOR plate 1206 and are connected to the SENOR mounting bracket 1207 . A spring 1205 is provided on the outside of the limiting post.
[0039] Furthermore, the bottom of the fixed base plate 1 is provided with foot pads 13 for isolation, shockproofing and cushioning. The advantage of the rubber foot pads is that they are installed on the bottom surface of the fixed base plate 1, a total of four, so that the entire device plays an isolation, shockproof and cushioning role when placed on the work surface.
[0040] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A code reader sensor and lens dirt testing device, characterized by: include: A fixed bottom plate, wherein a guide slot is provided on the fixed bottom plate; A light source assembly is provided on the fixed base plate and is located on one side of the guide slot for auxiliary lighting; A movable fixed seat is slidably arranged in the guide slot; An adjustable displacement platform is provided on the movable fixed seat and is used to realize displacement adjustment in the X-axis and Y-axis directions; A test module fixing plate is mounted on the adjustable displacement platform; The power supply module is arranged on the test module fixing plate and is used to supply power to the code reader SENSOR and the lens module to be tested.
2. The code reader sensor and lens dirt testing device according to claim 1, characterized in that: Scale lines are provided on both sides of the guide groove on the fixed bottom plate.
3. The barcode reader sensor and lens dirt testing device according to claim 1, characterized in that: The light source assembly includes a planar backlight source, a longitudinal mounting block and a transverse mounting block, which form an L-shaped structure. The planar backlight source is fixed to one side of the fixed base plate through the longitudinal mounting block and the transverse mounting block.
4. The code reader sensor and lens dirt testing device according to claim 1, characterized in that: An installation adapter plate is also provided between the adjustable displacement platform and the test module fixing plate.
5. The code reader sensor and lens dirt testing device according to claim 1, characterized in that: The power supply module includes a power line, a signal board and a main control board, and the power line and the signal board are electrically connected to the main control board.
6. The code reader sensor and lens dirt testing device according to claim 1, characterized in that: The SENSOR and lens module includes a test lens, a lens mounting bracket, an aiming light module, an aiming light PCB board, a SENOR board, and a SENOR mounting bracket. The lens mounting bracket is fixedly connected to the test module fixing plate. The test lens is arranged at the center position of the lens mounting bracket. The SENOR mounting bracket is arranged parallel to one side of the lens mounting bracket. The SENOR board is arranged on the SENOR mounting bracket. The aiming light PCB board is arranged on the other side of the lens mounting bracket. The aiming light module is arranged on the aiming light PCB board.
7. The code reader sensor and lens dirt testing device according to claim 6, characterized in that: The SENOR mounting bracket is provided with a positioning column, and the test module fixing plate is provided with a positioning hole matching the positioning column.
8. The code reader sensor and lens dirt testing device according to claim 7, characterized in that: Limiting posts are respectively provided at both ends of the lens mounting bracket. The limiting posts pass through the SENOR plate and are connected to the SENOR mounting bracket. Springs are sleeved on the outer sides of the limiting posts.
9. The code reader sensor and lens dirt testing device according to claim 7, characterized in that: Silicone seal between the test lens and the SENOR board.
10. The code reader sensor and lens dirt testing device according to claim 1, characterized in that: A foot pad is provided at the bottom of the fixed base plate for isolation, shockproofing and buffering.