Modularized belt sander special for robot polishing

Abstract

The utility model belongs to the field of polishing equipment, and provides a modularized belt sander special for robot polishing, which comprises a rack, a driving component, a deviation rectifying component, a motor device, a belt wheel and a belt body, the driving assembly comprises a driving cross beam, an auxiliary wheel and a driving wheel, the driving cross beam is arranged on the rack, and the auxiliary wheel and the driving wheel are arranged on the driving cross beam; the deviation rectifying assembly is arranged on the driving cross beam and is provided with a deviation rectifying wheel capable of moving relative to the length direction of the driving cross beam; the belt wheel is arranged at the driving end of the motor device, and the belt body sleeves the belt wheel and the driving wheel; the auxiliary wheel, the deviation rectifying wheel and the driving wheel are sleeved with abrasive belt bodies. A plurality of modularized belt sanders can be combined for use, and the sanding belt body, the auxiliary wheel and the driving wheel on each modularized belt sander can be made of different materials and have different sizes, so that the grinding of different consumable processes is realized; therefore, the problems of high cost, large quantity and overlarge occupied space caused by adopting different devices in the prior art are reduced.

Description

Technical Field

[0001] The utility model belongs to the field of grinding equipment, and in particular relates to a modular sanding belt machine dedicated to robot grinding. Background Art

[0002] With the advancement of industrial robotics and polishing technologies, the use of industrial robots in conjunction with belt sanders for polishing is becoming increasingly common. In polishing applications, a single product often requires multiple polishing processes, all performed in a prescribed sequence and method. Therefore, automated belt sanders must address the challenges of multiple polishing processes. The most straightforward approach is to deploy specific equipment or mechanisms for each process, but this also presents numerous challenges, such as excessive equipment requirements, high costs, and significant space requirements. Utility Model Content

[0003] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a modular sanding machine dedicated to robot grinding.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A modular sanding belt machine for robot grinding, comprising a frame, a drive assembly, a deviation correction assembly, a motor device, a pulley and a belt body;

[0006] The driving assembly includes a driving beam, an auxiliary wheel and a driving wheel, the driving beam is arranged on the frame, and the auxiliary wheel and the driving wheel are arranged on the driving beam;

[0007] The deflection correction component is arranged on the driving beam, and the deflection correction component has a deflection correction wheel that can move relative to the length direction of the driving beam;

[0008] The pulley is provided at the driving end of the motor device, and the belt body is sleeved on the pulley and the driving wheel;

[0009] A sand belt body is sleeved on the auxiliary wheel, the deviation-correcting wheel and the driving wheel.

[0010] Preferably, there are two driving assemblies which are relatively arranged one above the other on the frame, namely an upper driving assembly and a lower driving assembly, and each driving assembly is arranged in one of the deviation-correcting assemblies.

[0011] Preferably, the number of the motor device is one, the driving beam is provided with a fixed block for connecting to the frame, the motor device is provided with a motor mounting plate for connecting to the frame, the pulley is provided with two belt mounting positions, the number of the belt bodies is two, namely an upper belt body and a lower belt body, the upper belt body is sleeved on one of the belt mounting positions and the driving pulley of the upper driving assembly, and the upper belt body is sleeved on the other belt mounting position and the driving pulley of the lower driving assembly.

[0012] Preferably, the number of the motor devices is two, which are respectively provided in the upper drive assembly and the lower drive assembly;

[0013] The driving crossbeam is provided with a slider, the frame is provided with a track member that slidably cooperates with the slider, and the motor device is provided with a motor mounting plate for connecting the driving crossbeam.

[0014] Preferably, it also includes a floating adjustment mechanism, which includes a floating adjustment cylinder, a nylon block, a limit block and a limit plate. The limit block and the floating adjustment cylinder are arranged on the frame, and the limit plate is arranged on the driving beam. The limit block is provided with a limit groove that cooperates with the limit plate. The nylon block is arranged between the limit plate and the floating adjustment cylinder, and the nylon block is connected to the driving end of the floating adjustment cylinder.

[0015] Preferably, a cantilever bracket is provided on the driving beam, and the auxiliary wheel is provided on the cantilever bracket.

[0016] Preferably, the correction assembly includes a guide cylinder, a mounting bracket and a mounting seat, the guide cylinder is fixed to the driving beam through the mounting seat, the mounting bracket is arranged at the driving end of the guide cylinder, and the correction wheel is arranged on the mounting bracket.

[0017] Preferably, the deviation-correcting assembly further comprises a transition plate, a first deviation-correcting adjustment mechanism and a second deviation-correcting adjustment mechanism;

[0018] The transition plate is provided between the driving end of the guide cylinder and the mounting bracket, and a long hole is provided on the transition plate. A connecting bolt is provided in the long hole, and one end of the connecting bolt is threadedly engaged with the mounting bracket;

[0019] The first deviation-correcting adjustment mechanism includes a first adjustment block and a first adjustment bolt. The first adjustment block is provided at both ends of the transition plate. The first adjustment bolt is threadedly engaged with the first adjustment block. One end of the first adjustment bolt abuts against the mounting bracket.

[0020] The mounting bracket has a first mounting portion and a second mounting portion, the deflection correcting wheel is provided with a first mounting shaft and a second mounting shaft, the first mounting shaft is in sliding engagement with the first mounting portion, the second mounting shaft is in sliding engagement with the second mounting portion, and the first mounting portion is provided with a shoulder screw connected to the first mounting shaft;

[0021] The second correction adjustment mechanism includes a second adjustment block, a third adjustment block, a second adjustment bolt and a third adjustment bolt. The second correction adjustment mechanism is arranged on the second mounting part. The second adjustment block and the third adjustment block are respectively arranged on both sides of the second mounting shaft. The second adjustment bolt is threadedly engaged with the second adjustment block, and one end of the second adjustment bolt is in contact with the second mounting shaft. The third adjustment bolt is threadedly engaged with the third adjustment block, and one end of the third adjustment bolt is in contact with the second mounting shaft.

[0022] Preferably, a sanding belt breakage sensor is provided on the transition plate.

[0023] Preferably, a bearing assembly is provided at the connection between the auxiliary wheel, the driving wheel and the driving beam.

[0024] Compared with the prior art, the beneficial effects of the present invention include:

[0025] The modular sanding belt machine specially used for robot polishing in the present application has a correction component that can adjust the position of the correction wheel relative to the driving component, so as to meet the requirements of different polishing processes. Moreover, the number of modular sanding belt machines in the present application can be used in combination. Specifically, two modular sanding belt machines are symmetrically arranged on the left and right to form a workstation for polishing process. The sanding belt body, auxiliary wheel and driving wheel on each modular sanding belt machine can also be made of different materials and sizes to realize polishing with different consumables processes, thereby reducing the problems of high cost, large quantity and excessive space occupied by different equipment previously used. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 This is a three-dimensional view of the first structure of the utility model.

[0028] Figure 2 This is a view of the internal structure of the first structure of the present utility model.

[0029] Figure 3This is a view of the internal structure of the first structure of the utility model from another direction.

[0030] Figure 4 This is a three-dimensional view of the correction component of the present invention.

[0031] Figure 5 It is a front view of the correction component of the present utility model.

[0032] Figure 6 for Figure 5 AA cross-section diagram.

[0033] Figure 7 This is a schematic diagram of setting up a grinding station for the utility model.

[0034] Figure 8 This is a three-dimensional view of the second structure of the present invention (with the frame hidden).

[0035] Figure 9 It is a schematic diagram of the floating adjustment mechanism of the present utility model.

[0036] in:

[0037] 1- rack,

[0038] 2-drive assembly, 201-drive beam, 2011-fixed block, 2012-slider, 2013-track piece, 2014-cantilever bracket, 202-auxiliary wheel, 203-driving wheel,

[0039] 3-correction assembly, 301-correction wheel, 3011-first mounting shaft, 3012-second mounting shaft, 3013-shoulder screw, 302-guide cylinder, 303-mounting bracket, 3031-first mounting part, 3032-second mounting part, 304-mounting seat, 305-transition plate, 3051-long hole, 3052-connecting bolt, 306-first adjustment block, 307-first adjustment bolt, 308-second adjustment block, 309-third adjustment block, 310-second adjustment bolt, 311-third adjustment bolt, 312-sand belt break sensor,

[0040] 4-motor device, 401-motor mounting plate,

[0041] 5-Pulley, 501-Belt mounting position,

[0042] 6-belt body,

[0043] 7- abrasive belt body,

[0044] 8-floating adjustment mechanism, 801-floating adjustment cylinder, 802-nylon block, 803-limit block, 8031-limit groove, 804-limit plate. DETAILED DESCRIPTION

[0045] In order to more clearly understand the above-mentioned purposes, features and advantages of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of this application and the features in the embodiments can be combined with each other. In the following description, many specific details are set forth in order to fully understand the present invention. The embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0046] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0047] Example:

[0048] like Figure 1-9 As shown, this embodiment provides a modular sanding belt machine dedicated to robot grinding, including a frame 1, a drive assembly 2, a deviation correction assembly 3, a motor device 4, a pulley 5 and a belt body 6;

[0049] The driving assembly 2 includes a driving beam 201, an auxiliary wheel 202 and a driving wheel 203. The driving beam 201 is arranged on the frame 1, and the auxiliary wheel 202 and the driving wheel 203 are arranged on the driving beam 201;

[0050] The deflection correction component 3 is provided on the driving beam 201 and has a deflection correction wheel 301 that can move relative to the length direction of the driving beam 201;

[0051] The pulley 5 is provided at the driving end of the motor device 4, and the belt body 6 is sleeved on the pulley 5 and the driving wheel 203;

[0052] The abrasive belt body 7 is sleeved on the auxiliary wheel 202 , the deviation-correcting wheel 301 and the driving wheel 203 .

[0053] The modular sanding belt machine dedicated to robot polishing in this embodiment has a correction component 3 that can adjust the position of the correction wheel 301 relative to the drive component 2, so as to meet different polishing process requirements. In addition, the number of modular sanding belt machines in this embodiment can be used in combination. Specifically, two modular sanding belt machines are symmetrically arranged on the left and right to form a workstation for polishing. The sanding belt body 7 and the auxiliary wheel 202 and the driving wheel 203 on each modular sanding belt machine can also be made of different materials and sizes to realize polishing with different consumables and processes, thereby reducing the problems of high cost, large number and excessive space occupied by different equipment previously used.

[0054] In this embodiment, there are two driving components 2 which are relatively arranged one above the other on the frame 1 , namely an upper driving component 2 and a lower driving component 2 . Each driving component 2 is provided on a deviation correcting component 3 .

[0055] Regarding the above structure, in this embodiment, see Figure 7 , there are two symmetrically arranged modular belt sanders for robot grinding, and the industrial robot is set between the two modular belt sanders for robot grinding:

[0056] In the modular belt sander for robot polishing on the left, the upper drive assembly 2 has a left A01 station, a left A02 station, and a left A03 station, one end of which is connected to the driving wheel 203; the lower drive assembly 2 has a left B01 station, a left B02 station, and a left B03 station, one end of which is connected to the driving wheel 203;

[0057] In the modular belt sander dedicated to robot polishing on the right side, the upper drive assembly 2 has a right A01 station, a right A02 station, and a right A03 station, one end of which is connected to the driving wheel 203; the lower drive assembly 2 has a right B01 station, a right B02 station, and a right B03 station, one end of which is connected to the driving wheel 203;

[0058] Through the above structure, grinding with different consumables can be achieved. Therefore, the same belt sander can achieve belt sanding with different wheel diameters (selecting different auxiliary wheels 202 and driving wheels 203) and grinding with different consumables (selecting different belt bodies 7).

[0059] There are two ways to drive the driving wheel 203 in this embodiment:

[0060] See also Figures 1 to 3The first type: the number of motor devices 4 is one, the driving beam 201 is provided with a fixed block 2011 for connecting to the frame 1, the motor device 4 is provided with a motor mounting plate 401 for connecting to the frame 1, the pulley 5 is provided with two belt mounting positions 501, the number of belt bodies 6 is two, namely an upper belt body and a lower belt body, the upper belt body is sleeved on one belt mounting position 501 and the driving pulley 203 of the upper drive assembly 2, and the upper belt body is sleeved on the other belt mounting position 501 and the driving pulley 203 of the lower drive assembly 2.

[0061] In the above structure, the pulley 5 is driven to rotate by a motor device 4. At the same time, the pulley 5 has two belt mounting positions 501 that can act on the upper belt body and the lower belt body to realize the rotation of the upper drive component 2 and the lower drive component 2. At the same time, a sheet metal cover can be set to seal the pulley 5, the upper belt body and the lower belt body to avoid the influence of dust during the grinding process.

[0062] See also Figure 8 , the second type: the number of motor devices 4 is two, which are respectively provided in the upper drive component 2 and the lower drive component 2;

[0063] A slider 2012 is provided on the driving beam 201 , a track member 2013 slidably matched with the slider 2012 is provided on the frame 1 , and a motor mounting plate 401 for connecting to the driving beam 201 is provided on the motor device 4 .

[0064] See also Figure 9 Specifically, it also includes a floating adjustment mechanism 8, which includes a floating adjustment cylinder 801, a nylon block 802, a limit block 803 and a limit plate 804. The limit block 803 and the floating adjustment cylinder 801 are arranged on the frame 1, and the limit plate 804 is arranged on the driving beam 201. The limit block 803 is provided with a limit groove 8031 that cooperates with the limit plate 804. The nylon block 802 is arranged between the limit plate 804 and the floating adjustment cylinder 801, and the nylon block 802 is connected to the driving end of the floating adjustment cylinder 801.

[0065] In the above structure, the upper drive assembly 2 and the lower drive assembly 2 drive the driving wheel 203 in a separate driving manner, and also have a floating adjustment function. The floating adjustment cylinder 801 can cause the upper drive assembly 2 and the lower drive assembly 2 to slide relative to the frame 1, realizing the adjustment of the belt sander from a fixed to a floating position. Compared with the first fixed structure described above, the floating effect is mainly achieved by the floating adjustment cylinder 801 in conjunction with the track member 2013. At the same time, a precision pressure regulating valve can be provided to adjust the floating adjustment cylinder 801 to adjust the floating force. When the floating adjustment cylinder 801 is ventilated, the floating adjustment cylinder 801 acts on the limit plate 804 through the nylon block 802 to realize the movement of the drive assembly 2. When the front end of the drive assembly 2 is subjected to a force greater than the thrust of the floating adjustment cylinder 801, the floating adjustment cylinder 801 will compress and the drive assembly 2 will retreat as a whole until the internal pressure of the floating adjustment cylinder 801 is balanced with the external force, thereby achieving the floating effect of grinding.

[0066] Specifically, a cantilever bracket 2014 is provided on the driving beam 201 , and the auxiliary wheel 202 is provided on the cantilever bracket 2014 .

[0067] See also Figures 4 to 6 The specific structure of the correction component 3 of this embodiment is as follows:

[0068] It includes a guide cylinder 302 , a mounting bracket 303 and a mounting seat 304 . The guide cylinder 302 is fixed to the driving beam 201 through the mounting seat 304 . The mounting bracket 303 is arranged at the driving end of the guide cylinder 302 . The deviation-correcting wheel 301 is arranged on the mounting bracket 303 .

[0069] Specifically, the deviation-correcting assembly 3 further includes a transition plate 305, a first deviation-correcting adjustment mechanism, and a second deviation-correcting adjustment mechanism;

[0070] The transition plate 305 is provided between the driving end of the guide cylinder 302 and the mounting bracket 303. The transition plate 305 is provided with an elongated hole 3051. A connecting bolt 3052 is provided in the elongated hole 3051. One end of the connecting bolt 3052 is threadedly engaged with the mounting bracket 303.

[0071] The first deviation correction adjustment mechanism includes a first adjustment block 306 and a first adjustment bolt 307. The first adjustment block 306 is provided at both ends of the transition plate 305. The first adjustment bolt 307 is threadedly engaged with the first adjustment block 306. One end of the first adjustment bolt 307 abuts against the mounting bracket 303.

[0072] The mounting bracket 303 has a first mounting portion 3031 and a second mounting portion 3032. The correcting wheel 301 is provided with a first mounting shaft 3011 and a second mounting shaft 3012. The first mounting shaft 3011 is in sliding engagement with the first mounting portion 3031, and the second mounting shaft 3012 is in sliding engagement with the second mounting portion 3032. The first mounting portion 3031 is provided with a shoulder screw 3013 connected to the first mounting shaft 3011.

[0073] The second correction adjustment mechanism includes a second adjustment block 308, a third adjustment block 309, a second adjustment bolt 310 and a third adjustment bolt 311. The second correction adjustment mechanism is arranged on the second mounting part 3032. The second adjustment block 308 and the third adjustment block 309 are respectively arranged on both sides of the second mounting shaft 3012. The second adjustment bolt 310 is threadedly engaged with the second adjustment block 308, and one end of the second adjustment bolt 310 is in contact with the second mounting shaft 3012. The third adjustment bolt 311 is threadedly engaged with the third adjustment block 309, and one end of the third adjustment bolt 311 is in contact with the second mounting shaft 3012.

[0074] Specifically, a sanding belt breakage sensor 312 is provided on the transition plate 305 .

[0075] In the above structure, through the first correction adjustment mechanism and in conjunction with the long hole 3051 structure of the transition plate 305, the relative position of the mounting bracket 303 and the transition plate 305 can be adjusted to meet the changes in the width of the sanding belt caused by different user needs. Through the second correction adjustment mechanism, the correction wheel 301 can be rotated and adjusted relative to the shoulder screw 3013 to meet the correction of the sanding belt.

[0076] At the same time, a bearing assembly is provided at the connection between the auxiliary wheel 202, the driving wheel 203 and the driving beam 201 of this embodiment, and a cover or a pressure cover is provided at the bearing assembly for sealing protection to meet the dust-proof requirements in the grinding environment.

[0077] To sum up, the present application adopts a modular design concept and a bilaterally symmetrical layout. When designing parts and structures, the versatility and rationality are taken into consideration. The same parts are used to assemble a bilaterally symmetrical sanding machine to solve the problem of space utilization. At the same time, one motor can be used to drive multiple sets of driving wheels 203, and modular design and universal design can be used to achieve fixed and floating sharing, thereby solving the equipment cost problem.

[0078] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Therefore, any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A modular sanding belt machine for robot grinding, characterized in that: include: Frame, drive assembly, deviation correction assembly, motor device, pulley and belt body; The driving assembly includes a driving beam, an auxiliary wheel and a driving wheel, the driving beam is arranged on the frame, and the auxiliary wheel and the driving wheel are arranged on the driving beam; The deflection correction component is arranged on the driving beam, and the deflection correction component has a deflection correction wheel that can move relative to the length direction of the driving beam; The pulley is provided at the driving end of the motor device, and the belt body is sleeved on the pulley and the driving wheel; A sand belt body is sleeved on the auxiliary wheel, the deviation-correcting wheel and the driving wheel.

2. The modular sanding machine for robot grinding according to claim 1, characterized in that: There are two drive assemblies which are relatively arranged one above the other on the frame, namely an upper drive assembly and a lower drive assembly. Each drive assembly is arranged on one of the deviation-correcting assemblies.

3. The modular sanding belt machine for robot grinding according to claim 2, characterized in that: The number of the motor device is one, the driving beam is provided with a fixing block for connecting to the frame, the motor device is provided with a motor mounting plate for connecting to the frame, the pulley is provided with two belt mounting positions, the number of the belt bodies is two, namely an upper belt body and a lower belt body, the upper belt body is sleeved on one of the belt mounting positions and the driving pulley of the upper driving assembly, and the upper belt body is sleeved on the other belt mounting position and the driving pulley of the lower driving assembly.

4. The modular sanding machine for robot grinding according to claim 2, characterized in that: There are two motor devices, which are respectively provided on the upper drive assembly and the lower drive assembly; The driving crossbeam is provided with a slider, the frame is provided with a track member that slidably cooperates with the slider, and the motor device is provided with a motor mounting plate for connecting the driving crossbeam.

5. The modular sanding machine for robot grinding according to claim 4, characterized in that: It also includes a floating adjustment mechanism, which includes a floating adjustment cylinder, a nylon block, a limit block and a limit plate. The limit block and floating adjustment cylinder are arranged on the frame, and the limit plate is arranged on the driving beam. The limit block is provided with a limit groove that cooperates with the limit plate. The nylon block is arranged between the limit plate and the floating adjustment cylinder, and the nylon block is connected to the driving end of the floating adjustment cylinder.

6. The modular sanding machine for robot grinding according to claim 1, characterized in that: A cantilever bracket is provided on the driving crossbeam, and the auxiliary wheel is provided on the cantilever bracket.

7. The modular sanding machine for robot grinding according to claim 1, characterized in that: The correction assembly includes a guide cylinder, a mounting bracket and a mounting seat. The guide cylinder is fixed to the driving beam through the mounting seat. The mounting bracket is arranged at the driving end of the guide cylinder, and the correction wheel is arranged on the mounting bracket.

8. The modular sanding machine for robot grinding according to claim 7, characterized in that: The deviation correction assembly further includes a transition plate, a first deviation correction adjustment mechanism and a second deviation correction adjustment mechanism; The transition plate is provided between the driving end of the guide cylinder and the mounting bracket, and a long hole is provided on the transition plate. A connecting bolt is provided in the long hole, and one end of the connecting bolt is threadedly engaged with the mounting bracket; The first deviation-correcting adjustment mechanism includes a first adjustment block and a first adjustment bolt. The first adjustment block is provided at both ends of the transition plate. The first adjustment bolt is threadedly engaged with the first adjustment block. One end of the first adjustment bolt abuts against the mounting bracket. The mounting bracket has a first mounting portion and a second mounting portion, the deflection correcting wheel is provided with a first mounting shaft and a second mounting shaft, the first mounting shaft is in sliding engagement with the first mounting portion, the second mounting shaft is in sliding engagement with the second mounting portion, and the first mounting portion is provided with a shoulder screw connected to the first mounting shaft; The second correction adjustment mechanism includes a second adjustment block, a third adjustment block, a second adjustment bolt and a third adjustment bolt. The second correction adjustment mechanism is arranged on the second mounting part. The second adjustment block and the third adjustment block are respectively arranged on both sides of the second mounting shaft. The second adjustment bolt is threadedly engaged with the second adjustment block, and one end of the second adjustment bolt is in contact with the second mounting shaft. The third adjustment bolt is threadedly engaged with the third adjustment block, and one end of the third adjustment bolt is in contact with the second mounting shaft.

9. The modular belt sander for robot grinding according to claim 8, characterized in that: A sanding belt breakage sensor is provided on the transition plate.

10. The modular sanding belt machine for robot grinding according to claim 1, characterized in that: A bearing assembly is provided at the connection between the auxiliary wheel, the driving wheel and the driving beam.

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