Waste gas treatment equipment for automobile spray booth

By designing the moving structure of the lifting box and the filter to expand the air extraction range, and combining the spray reaction treatment of the waste gas treatment liquid, the problem of low pumping efficiency of the existing equipment is solved, and efficient waste gas treatment effect is achieved.

CN223233512UActive Publication Date: 2025-08-19CHONGQING YIHE JIURUN AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422457188.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing exhaust gas treatment device has low air extraction efficiency in the automotive paint spraying room, and the fixed air exhaust nozzle leads to limited air extraction area, making it impossible to effectively deal with harmful gases generated during the paint spraying process.

Method used

An exhaust gas treatment device including an intake mechanism and a treatment mechanism is designed. The intake mechanism expands the exhaust range through the up and down movement of the lift box and multiple intake nozzles, and initially filters the exhaust gas through the filter. The treatment mechanism reacts with the exhaust gas treatment liquid by spraying the exhaust gas treatment liquid, and the three-way pipe rotates to increase the contact area to improve the treatment efficiency.

Benefits of technology

It improves the extraction and treatment efficiency of exhaust gas, expands the exhaust range, avoids filter clogging, extends the service life of the filter, and effectively treats harmful substances in the exhaust gas.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223233512U_ABST
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Abstract

The utility model discloses waste gas treatment equipment for an automobile spray booth, which relates to the technical field of waste gas treatment and is technically characterized by comprising a treatment box, a treatment mechanism is arranged in the treatment box, and a gas inlet mechanism is arranged on the right side of the treatment box; the device has the technical effects that by arranging the air inlet mechanism, waste gas in the automobile paint spraying chamber can be extracted until the efficiency is higher, a lifting box and a plurality of air inlet nozzles can be controlled to reciprocate up and down during air extraction, then the air extraction range of the device can be expanded, the air extraction efficiency of the device can be improved, and the device is convenient to use. In addition, waste gas can be preliminarily filtered in the air exhaust process, large particles in the waste gas can be filtered through a filter screen, a needle plate can be controlled to move towards the right side in the filtering process, meshes of the filter screen can be dredged when the needle plate moves towards the right side, and therefore the meshes can be prevented from being blocked; and the efficiency can be higher during air exhaust.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to waste gas treatment equipment for an automobile spray paint room. Background Art

[0002] The car surface is damaged and needs to be repaired and painted. The painting process mainly includes primer, mid-coat and topcoat. The painting process includes painting, leveling and drying. During these processes, volatile organic compounds (VOC) and paint mist are generated.

[0003] The harmful gases generated during the painting process not only seriously pollute the environment, but also affect the health of workers. Therefore, it is necessary to treat the paint exhaust gas in the paint workshop;

[0004] Existing exhaust gas treatment devices mostly use fans to extract exhaust gas from paint spray booths. During the exhaust process, the position of the exhaust nozzle is fixed, resulting in a limited exhaust area and low efficiency in extracting exhaust gas from the paint spray booth. Therefore, an exhaust gas treatment device for an automobile paint spray booth is proposed. Utility Model Content

[0005] Technical Solution

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an exhaust gas treatment device for an automobile spray paint room, comprising a treatment box, a treatment mechanism is provided inside the treatment box, and an air intake mechanism is provided on the right side of the treatment box;

[0007] The air intake mechanism is located to the right of the processing mechanism;

[0008] The air intake mechanism includes an air intake portion and a filter portion;

[0009] The air intake part includes an air pump and a lifting box, and the filter part includes a filter screen and an electric telescopic rod;

[0010] A bottom plate is provided on the right side of the processing box, and two guide rails are fixedly provided on the top surface of the bottom plate, and two lifting sleeves are slidingly sleeved on the surfaces of the two guide rails, and the adjacent side surfaces of the two lifting sleeves are fixedly connected to the front and rear end surfaces of the lifting box respectively, and a plurality of air inlet nozzles are fixedly provided on the right side of the lifting box and extend into the interior of the lifting box, and two mounting frames are fixedly provided on the front and rear end surfaces of the inner side of the lifting box respectively, and the inner sides of the two mounting frames are both slidingly connected to the surface of the filter screen, and a through groove is provided on the top surface of the lifting box, and a pull block is slidingly provided on the inner wall of the through groove, and the bottom surface of the pull block is fixedly connected to the top surface of the filter screen, and a movable frame is vertically slidably provided on the inner side of the lifting box, and a plurality of needle plates are vertically fixedly provided on the inner side of the movable frame.

[0011] Preferably, the processing mechanism includes a liquid pump, the bottom surface of the liquid pump is fixedly connected to the top surface of the processing box, the top surface of the liquid outlet end of the liquid pump is fixedly penetrated with a connecting pipe, the bottom surface of the connecting pipe is fixedly penetrated through the top surface of the processing box and extends to the inside of the processing box, the surface of the connecting pipe is sleeved with a tee pipe, the bottom surface of the tee pipe is respectively fixedly penetrated with two nozzles, the inner side surface of the tee pipe is provided with an annular groove, the surface of the connecting pipe is fixedly sleeved with a fixing ring, and the surface of the fixing ring is slidably connected to the inner wall of the annular groove.

[0012] Preferably, the right side of the processing box is fixedly connected to the left side of the air pump, the left side of the air outlet end of the air pump passes through the right side of the processing box and extends to the inside of the processing box, the right side of the air inlet end of the air pump is fixedly penetrated with a hose, the left side of the lifting box is fixedly penetrated with a fixed pipe extending to the inside of the lifting box, and the inner side of the hose is connected to the surface of the fixed pipe.

[0013] Preferably, a second motor is fixedly installed on the top surface of the base plate, a reciprocating threaded rod is fixedly installed on the top surface of the output end of the second motor, a control block is threadedly sleeved on the surface of the reciprocating threaded rod, and the right side of the control block is fixedly connected to the left side of the lifting box.

[0014] Preferably, the left side of the lifting box is fixedly connected to the right side of the electric telescopic rod, the right side of the output end of the electric telescopic rod passes through the left side of the lifting box and extends to the right side of the lifting box, a connecting plate is fixedly provided on the left side of the movable frame, and the right side of the output end of the electric telescopic rod is fixedly connected to the left side of the connecting plate.

[0015] Preferably, a wedge-shaped groove is provided on the inner bottom surface of the lifting box, and a wedge-shaped block is slidingly provided on the inner wall of the wedge groove. The top surface of the wedge block is fixedly connected to the bottom surface of the movable frame. A discharge frame is fixedly provided on the bottom surface of the lifting box and extends to the inside of the lifting box. A baffle is fixedly provided on the right side of the discharge frame and extends to the left side of the discharge frame.

[0016] Preferably, a first motor is fixedly provided on the top surface of the processing box, and the bottom surface of the output end of the first motor is fixed through the top surface of the processing box and extends to the inside of the processing box. A driving gear is fixedly provided on the surface of the output end of the first motor, and a driven gear is fixedly provided on the surface of the three-way pipe, and the tooth surface of the driving gear is meshed with the tooth surface of the driven gear.

[0017] Preferably, an exhaust pipe is fixedly provided on the top surface of the processing box and extends to the interior of the processing box, a drain pipe is fixedly provided on the front surface of the processing box and extends to the interior of the processing box, a valve is provided on the inside of the drain pipe, an observation slot is provided on the front surface of the processing box, and an observation plate is provided on the inner wall of the observation slot.

[0018] Beneficial effects

[0019] Compared with the existing technology, the utility model provides an exhaust gas treatment device for automobile spray booths, which has the following beneficial effects:

[0020] 1. By providing an air intake mechanism, the exhaust gas in the automobile spray paint room can be extracted with higher efficiency. When extracting air, the lifting box and multiple air intake nozzles can be controlled to move up and down, thereby expanding the exhaust range and improving the exhaust efficiency. In the process of exhaust, the exhaust gas can be preliminarily filtered, and the filter can be raised to filter larger particles in the exhaust gas. During the filtering process, the needle plate can be controlled to move to the right. When the needle plate moves to the right, the mesh of the filter can be dredged to avoid clogging of the mesh, which can make the exhaust more efficient. By providing a baffle and a discharge frame, the waste inside the lifting box can be discharged after the exhaust is completed, and the filter can be disassembled. After the filter has been used for a period of time, it can be removed and cleaned, which can increase the service life of the filter.

[0021] 2. By setting up a treatment mechanism, the waste gas entering the treatment box can be treated. During the treatment process, the waste gas treatment liquid can be sprayed into the treatment box so that it can react with harmful substances in the waste gas to achieve the purpose of treating the waste gas. During the treatment process, the three-way pipe can be controlled to rotate, which can increase the contact area between the waste gas and the treatment liquid, and further improve its efficiency during treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a main perspective schematic diagram of the utility model;

[0023] Figure 2 This is a top view of a partial cross-section of the present invention;

[0024] Figure 3 It is a three-dimensional schematic diagram of the right side of the utility model;

[0025] Figure 4 This is a partially cutaway perspective diagram of the front side of the utility model;

[0026] Figure 5 For this utility model Figure 4 Enlarged three-dimensional schematic diagram of area A in the middle.

[0027] In the figure: 1 processing box, 2 processing mechanism, 21 exhaust pipe, 22 connecting pipe, 23 liquid pump, 24 first motor, 25 observation plate, 26 tee pipe, 27 driving gear, 28 nozzle, 29 fixing ring, 210 driven gear, 3 air intake mechanism, 31 air pump, 32 hose, 33 lifting sleeve, 34 pull block, 35 air intake nozzle, 36 bottom plate, 37 lifting box, 38 guide rail, 39 mounting frame, 310 electric telescopic rod, 311 wedge block, 312 control block, 313 second motor, 314 moving frame, 315 needle plate, 316 filter screen, 317 reciprocating threaded rod, 318 discharge frame, 319 baffle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1

[0030] like Figure 1-Figure 5 As shown, this embodiment proposes a process box 1, a process mechanism 2 is provided inside the process box 1, and an air intake mechanism 3 is provided on the right side of the process box;

[0031] The air intake mechanism 3 is located to the right of the processing mechanism 2;

[0032] The air intake mechanism 3 includes an air intake portion and a filter portion;

[0033] The air intake unit includes an air pump 31 and a lifting box 37, and the filter unit includes a filter 316 and an electric telescopic rod 310;

[0034] A bottom plate 36 is provided on the right side of the processing box 1. Two guide rails 38 are fixedly provided on the top surface of the bottom plate 36. Two lifting sleeves 33 are slidingly provided on the surfaces of the two guide rails 38. The two lifting sleeves 33 are fixedly connected to the front and rear end surfaces of the lifting box 37 on one side. A plurality of air inlet nozzles 35 are fixedly provided on the right side of the lifting box 37 and extend into the interior of the lifting box 37. Two mounting frames 39 are fixedly provided on the front and rear end surfaces of the inner side of the lifting box 37. The inner sides of the two mounting frames 39 are slidingly connected to the surface of the filter 316. The lifting box 37 A through groove is provided on the top surface, and a pull block 34 is provided on the inner wall of the through groove for sliding. The bottom surface of the pull block 34 is fixedly connected to the top surface of the filter screen 316. A movable frame 314 is provided on the inner side of the lifting box 37 for vertical sliding. A plurality of needle plates 315 are fixedly provided on the inner side of the movable frame 314. The right side of the processing box 1 is fixedly connected to the left side of the air pump 31. The left side of the air outlet end of the air pump 31 passes through the right side of the processing box 1 and extends to the inside of the processing box 1. A hose 32 is fixedly provided on the right side of the air inlet end of the air pump 31. The left side of the lifting box 37 is fixedly provided with a through groove. A fixed tube extends to the interior of the lifting box 37, the inner side of the hose 32 is sleeved with the surface of the fixed tube, the top surface of the bottom plate 36 is fixedly provided with a second motor 313, the top surface of the output end of the second motor 313 is fixedly provided with a reciprocating threaded rod 317, the surface of the reciprocating threaded rod 317 is threadedly sleeved with a control block 312, the right side of the control block 312 is fixedly connected to the left side of the lifting box 37, the left side of the lifting box 37 is fixedly connected to the right side of the electric telescopic rod 310, and the right side of the output end of the electric telescopic rod 310 extends through the left side of the lifting box 37 To the right of the lifting box 37, a connecting plate is fixedly provided on the left side of the movable frame 314, and the right side of the output end of the electric telescopic rod 310 is fixedly connected to the left side of the connecting plate. A wedge-shaped groove is provided on the inner bottom surface of the lifting box 37, and a wedge block 311 is slidingly provided on the inner wall of the wedge groove. The top surface of the wedge block 311 is fixedly connected to the bottom surface of the movable frame 314, and a discharge frame 318 is fixedly provided on the bottom surface of the lifting box 37 and extends to the inside of the lifting box 37. A baffle 319 is fixedly provided on the right side of the discharge frame 318 and extends to the left side of the discharge frame 318.

[0035] In this embodiment, by providing an air intake mechanism 3, the exhaust gas in the automobile paint room can be extracted more efficiently. During the extraction, the lifting box 37 and the multiple air intake nozzles 35 can be controlled to move up and down, thereby expanding the extraction range and improving the extraction efficiency. In the extraction process, the exhaust gas can be preliminarily filtered, and the filter 316 can be raised to filter larger particles in the exhaust gas. During the filtering process, the needle plate 315 can be controlled to move to the right. When the needle plate 315 moves to the right, the mesh of the filter 316 can be dredged to avoid clogging of the mesh, which can make the extraction more efficient. By providing a baffle 319 and a discharge frame 318, the waste inside the lifting box 37 can be discharged after the extraction is completed, and the filter 316 can be disassembled. After the filter 316 has been used for a period of time, it can be removed and cleaned, which can increase the service life of the filter 316.

[0036] Example 2

[0037] like Figure 1-Figure 5 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the processing mechanism 2 includes a liquid pump 23, the bottom surface of the liquid pump 23 is fixedly connected to the top surface of the processing box 1, and the top surface of the liquid outlet end of the liquid pump 23 is fixedly penetrated with a connecting pipe 22. The bottom surface of the connecting pipe 22 is fixedly penetrated through the top surface of the processing box 1 and extends to the inside of the processing box 1. A tee pipe 26 is sleeved on the surface of the connecting pipe 22, and two nozzles 28 are fixedly penetrated on the bottom surface of the tee pipe 26. An annular groove is provided on the inner side surface of the tee pipe 26. A fixing ring 29 is fixedly sleeved on the surface of the connecting pipe 22. The surface of the fixing ring 29 is slidably connected to the inner wall of the annular groove. The top surface of the processing box 1 A first motor 24 is fixedly installed, and the bottom surface of the output end of the first motor 24 is fixedly penetrated through the top surface of the processing box 1 and extends to the inside of the processing box 1. A driving gear 27 is fixedly sleeved on the surface of the output end of the first motor 24, and a driven gear 210 is fixedly sleeved on the surface of the tee pipe 26. The tooth surface of the driving gear 27 is engaged with the tooth surface of the driven gear 210. An exhaust pipe 21 is fixedly penetrated through the top surface of the processing box 1 and extends to the inside of the processing box 1. A drain pipe is fixedly penetrated through the front surface of the processing box 1 and extends to the inside of the processing box 1. A valve is provided on the inside of the drain pipe. An observation slot is opened through the front surface of the processing box 1, and an observation plate 25 is provided on the inner wall of the observation slot.

[0038] In this embodiment, the waste gas entering the treatment box 1 can be treated by providing a treatment mechanism 2. During the treatment process, the waste gas treatment liquid can be sprayed into the treatment box so that it can react with harmful substances in the waste gas, thereby achieving the purpose of treating the waste gas. During the treatment process, the three-way pipe 26 can be controlled to rotate, which can increase the contact area between the waste gas and the treatment liquid, thereby further improving its efficiency during treatment.

[0039] When in use, the bottom plate 36 is placed in the automobile spray paint room, the treatment box 1 is placed outside the automobile spray paint room, the hose 32 is passed through the automobile spray paint room and is set on the surface of the fixed pipe, and the air pump 31 is turned on during the painting process. After the air pump 31 is turned on, the exhaust gas can enter the interior of the treatment box 1 through multiple air inlet nozzles 35. Before the exhaust gas enters the interior of the treatment box 1, it can be preliminarily filtered through the filter 316. During the filtering process, the electric telescopic rod 310 is turned on, and the output end of the electric telescopic rod 310 is extended to make the movable frame 314 move to the right. When the movable frame 314 moves to the right, it can drive the needle plate 315 to move synchronously. When the needle plate 315 moves to the right, the filter 316 can be dredged, and the filter 316 can be removed. When disassembling, you only need to pull the pull block 34 upwards. When installing, you only need to insert it into the inside of the two installation frames 39. By turning on the first motor 24, the reciprocating threaded rod 317 can be rotated. When the reciprocating threaded rod 317 rotates, the control block 312 can be used to make the lifting box 37 move up and down. When the lifting box 37 moves up and down, the suction range can be expanded. After the exhaust gas enters the interior of the treatment box 1, the liquid pump 23 is turned on. The liquid pump 23 can extract the waste gas treatment liquid into the inside of the three-way pipe 26, and then the treatment liquid can be sprayed inside the treatment box 1 through the two nozzles 28. After the waste gas treatment liquid is sprayed inside the treatment box 1, it can react with the substances in the waste gas, so that the organic particles in the waste gas react with the reagent and then fall into the treatment box 1. The gas after treatment can be discharged into the atmosphere through the exhaust pipe 21. After the treatment is completed, the valve is opened to discharge the waste gas treatment liquid in the treatment box 1, and the impurities in the lifting box 37 can be discharged by pulling open the baffle 319.

[0040] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications based on the present invention that solve essentially the same technical problems and achieve essentially the same technical effects are included within the scope of protection of the present invention.

Claims

1. An exhaust gas treatment device for an automobile spray paint booth, comprising a treatment box (1), characterized in that: A processing mechanism (2) is provided inside the processing box (1), and an air intake mechanism (3) is provided on the right side of the processing box; The air intake mechanism (3) is located to the right of the processing mechanism (2); The air intake mechanism (3) comprises an air intake portion and a filter portion; The air intake part includes an air pump (31) and a lifting box (37), and the filter part includes a filter screen (316) and an electric telescopic rod (310); A bottom plate (36) is provided on the right side of the processing box (1), and two guide rails (38) are fixedly provided on the top surface of the bottom plate (36). Two lifting sleeves (33) are respectively slidably provided on the surfaces of the two guide rails (38). The adjacent side surfaces of the two lifting sleeves (33) are respectively fixedly connected to the front and rear end surfaces of the lifting box (37). The right side surface of the lifting box (37) is fixedly penetrated with a plurality of air inlet nozzles (35) extending into the interior of the lifting box (37). The front and rear ends of the inner side of the lifting box (37) are fixedly provided with Two mounting frames (39) are fixedly provided on the surface respectively, and the inner side surfaces of the two mounting frames (39) are slidably connected to the surface of the filter screen (316). A through groove is provided on the top surface of the lifting box (37), and a pull block (34) is slidably provided on the inner wall of the through groove. The bottom surface of the pull block (34) is fixedly connected to the top surface of the filter screen (316). A movable frame (314) is vertically slidably provided on the inner side surface of the lifting box (37), and a plurality of needle plates (315) are vertically fixedly provided on the inner side surface of the movable frame (314).

2. The exhaust gas treatment equipment for an automobile spray paint booth according to claim 1, characterized in that: The processing mechanism (2) includes a liquid pump (23), the bottom surface of the liquid pump (23) is fixedly connected to the top surface of the processing box (1), a connecting pipe (22) is fixedly provided on the top surface of the liquid outlet end of the liquid pump (23), the bottom surface of the connecting pipe (22) is fixedly passed through the top surface of the processing box (1) and extends into the interior of the processing box (1), a three-way pipe (26) is sleeved on the surface of the connecting pipe (22), two nozzles (28) are fixedly provided on the bottom surface of the three-way pipe (26), an annular groove is provided on the inner side surface of the three-way pipe (26), a fixing ring (29) is fixedly sleeved on the surface of the connecting pipe (22), and the surface of the fixing ring (29) is slidably connected to the inner wall of the annular groove.

3. The exhaust gas treatment equipment for an automobile spray paint booth according to claim 1, characterized in that: The right side of the processing box (1) is fixedly connected to the left side of the air pump (31); the left side of the air outlet end of the air pump (31) passes through the right side of the processing box (1) and extends to the interior of the processing box (1); the right side of the air inlet end of the air pump (31) is fixedly provided with a hose (32); the left side of the lifting box (37) is fixedly provided with a fixed pipe extending to the interior of the lifting box (37); the inner side of the hose (32) is sleeved with the surface of the fixed pipe.

4. The exhaust gas treatment equipment for an automobile spray paint booth according to claim 1, characterized in that: A second motor (313) is fixedly provided on the top surface of the bottom plate (36), a reciprocating threaded rod (317) is fixedly provided on the top surface of the output end of the second motor (313), a control block (312) is threadedly sleeved on the surface of the reciprocating threaded rod (317), and the right side of the control block (312) is fixedly connected to the left side of the lifting box (37).

5. The exhaust gas treatment equipment for an automobile spray paint booth according to claim 1, characterized in that: The left side of the lifting box (37) is fixedly connected to the right side of the electric telescopic rod (310); the right side of the output end of the electric telescopic rod (310) passes through the left side of the lifting box (37) and extends to the right side of the lifting box (37); a connecting plate is fixedly provided on the left side of the moving frame (314); and the right side of the output end of the electric telescopic rod (310) is fixedly connected to the left side of the connecting plate.

6. The exhaust gas treatment equipment for an automobile spray paint booth according to claim 1, characterized in that: A wedge-shaped groove is provided on the inner bottom surface of the lifting box (37), and a wedge-shaped block (311) is slidably provided on the inner wall of the wedge-shaped groove. The top surface of the wedge-shaped block (311) is fixedly connected to the bottom surface of the movable frame (314). A discharge frame (318) is fixedly provided through the bottom surface of the lifting box (37) and extends to the interior of the lifting box (37). A baffle (319) is fixedly provided through the right side surface of the discharge frame (318) and extends to the left side of the discharge frame (318).

7. The exhaust gas treatment equipment for an automobile spray paint booth according to claim 2, characterized in that: A first motor (24) is fixedly provided on the top surface of the processing box (1); the bottom surface of the output end of the first motor (24) is fixedly penetrated through the top surface of the processing box (1) and extends into the interior of the processing box (1); a driving gear (27) is fixedly sleeved on the surface of the output end of the first motor (24); a driven gear (210) is fixedly sleeved on the surface of the three-way pipe (26); the tooth surface of the driving gear (27) is meshed with the tooth surface of the driven gear (210).

8. The exhaust gas treatment equipment for an automobile spray paint booth according to claim 2, characterized in that: An exhaust pipe (21) is fixedly provided through the top surface of the treatment box (1) and extends into the interior of the treatment box (1). A drainage pipe is fixedly provided through the front surface of the treatment box (1) and extends into the interior of the treatment box (1). A valve is provided on the inside of the drainage pipe. An observation slot is provided through the front surface of the treatment box (1), and an observation plate (25) is provided on the inner wall of the observation slot.