Automatic feeding high-speed punching machine

By designing a high-speed punch with automatic feeding and blanking mechanism, the problems of high manual participation, low efficiency and poor safety of traditional punches are solved, automated production is achieved, and production efficiency and safety are improved.

CN223234852UActive Publication Date: 2025-08-19NINGBO XIEXING INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422574006.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-19
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

In the production of traditional punches, there is high manual participation, low production efficiency and poor safety, especially in high-speed operation, there are safety risks.

Method used

A high-speed punch press for automatic feeding is designed, including feeding mechanism and blanking mechanism, to realize the automated process from raw material supply to finished product collection, including feeding seat, feeding seat, separation seat and collection basket. The material parts and waste are separated through guide grooves and blanking ports, and the roller frame and return spring are used to ensure smooth material transportation.

Benefits of technology

It improves production efficiency, reduces manual participation, ensures workers' safety, and improves the degree of automation and product quality of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic feeding high-speed punching machine comprises a punching machine body, a feeding mechanism and a blanking mechanism. The punching machine body is used for conducting punching machining on a material belt, and a material piece is punched out of the material belt. The feeding mechanism comprises a feeding seat and a receiving seat, the feeding seat and the receiving seat are located on the two sides of the punch press body respectively, and a material belt is sent out through the feeding seat, punched through the punch press body and wound by the receiving seat. The blanking mechanism is located on the side, close to the material collecting base, of the punching machine body and comprises a separating base and a collecting basket, the separating base is provided with a guide groove used for guiding a material belt, one side of the guide groove is provided with a through blanking opening used for blanking materials, and the collecting basket is located below the blanking opening. Compared with the prior art, by arranging the feeding mechanism and the discharging mechanism, the automatic process from raw material supply to finished product collection is achieved, the production efficiency is improved, manual participation is reduced, and the safety of workers is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of punching machines, and in particular relates to a high-speed punching machine with automatic feeding. Background Art

[0002] There are some shortcomings in the traditional stamping process:

[0003] 1. High degree of manual participation: Traditional punching machines require workers to manually feed the materials to be processed into the machine, and after processing, they also need to manually remove the finished products or waste. This operation method not only increases the labor intensity of workers, but also limits the overall efficiency of the production line.

[0004] 2. Low production efficiency: Since each processing requires waiting for manual completion of the loading and unloading process, the entire processing cycle is long, which makes it difficult to meet the needs of large-scale continuous production.

[0005] 3. Poor safety: Frequently approaching running mechanical equipment brings higher safety risks to operators, especially when running at high speed, which makes accidental injuries more likely to occur.

[0006] Therefore, based on some of the above situations in the prior art, this application has been further designed and improved. Utility Model Content

[0007] In order to solve the above technical problems, the present invention solves them through the following technical solutions.

[0008] A high-speed punch press with automatic feeding comprises a punch press body, a feeding mechanism, and a blanking mechanism. The punch press body is used to punch a material strip and punch out parts from the strip. The feeding mechanism comprises a feeding seat and a receiving seat, which are respectively located on either side of the punch press body. The material strip is fed by the feeding seat and, after being punched by the punch press body, is reeled up by the receiving seat. The blanking mechanism is located on the side of the punch press body near the receiving seat and comprises a separating seat and a collection basket. The separating seat is provided with a guide groove for guiding the material strip. A through-hole for blanking parts is provided on one side of the guide groove. The collection basket is located below the blanking hole.

[0009] As a preferred embodiment of the present application, the punch press body includes a movable die and a fixed die distributed up and down, the fixed die is provided with a punching groove matching the cross-sectional shape of the movable die, a plurality of guide columns are installed in the punching groove with a stop block, and the guide column is equipped with a reset spring.

[0010] As a preferred embodiment of the present application, a punching column is provided on the movable die, a through punching hole corresponding to the punching column is provided on the stop block, a blanking hole is provided at the bottom of the punching groove, and a collection portion for collecting waste materials falling from the blanking hole after the stamping process is provided under the fixed die of the punching machine body.

[0011] As a preferred embodiment of the present application, the feeding mechanism further includes a flat material seat, which is located on a side of the punch body close to the feeding seat.

[0012] As a preferred embodiment of the present application, the feeding seat and the receiving seat both include a roller frame, and the roller frame is equipped with a winding roller and a straightening roller. The winding roller of the feeding seat is used to feed the material tape, the winding roller of the receiving seat is used to wind the material tape, and the straightening roller is used to sort and straighten the material tape.

[0013] As a preferred embodiment of the present application, a discharge port is provided on the side of the separation seat facing the conveying direction of the material belt, and a discharge roller is installed in the discharge port. The material belt passing through the guide groove is sent out from the discharge port by the discharge roller.

[0014] As a preferred embodiment of the present application, the discharge port is higher than the guide groove.

[0015] Compared with the existing technology, the present application has the following beneficial effects: by setting up a feeding mechanism and a blanking mechanism, an automated process from raw material supply to finished product collection is realized, production efficiency is improved, manual participation is reduced, and the safety of workers is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the main view of the high-speed punch press.

[0017] Figure 2 It is a three-dimensional schematic diagram of a high-speed punch press.

[0018] Figure 3 It is a partial schematic diagram of the blanking mechanism (with material belt).

[0019] Figure 4 It is a partial schematic diagram of the blanking mechanism (without material belt).

[0020] Figure 5 It is a cross-sectional view of the local structure of the movable mold and the fixed mold.

[0021] The following is a description of the symbols in the drawings of the specification:

[0022] 100, punch press body; 110, movable die; 111, punching column; 120, fixed die; 121, notch; 122, stop block; 123, return spring; 124, punching hole; 125, blanking hole; 126, guide column; 130, collecting unit;

[0023] 200, feeding mechanism; 210, material belt; 211, material piece; 220, feeding seat; 230, material receiving seat; 231, roller frame; 232, winding roller; 233, main material roller; 240, flat material seat;

[0024] 300, blanking mechanism; 310, separation seat; 311, guide groove; 312, blanking port; 313, discharge roller; 320, collection basket. DETAILED DESCRIPTION

[0025] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementations.

[0026] In the following embodiments, the same or similar numbers throughout represent the same or similar components or components with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention.

[0027] In the description of the present invention, it should be understood that the terms: center, longitudinal, transverse, length, width, thickness, up, down, front, back, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and therefore cannot be understood as limiting the present invention. In addition, the terms: first, second, etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features shown. In the description of the present invention, unless otherwise clearly specified and limited, the terms: install, connect, connect, etc. should be understood in a broad sense, and ordinary technicians in this field can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Reference Figures 1 to 5A high-speed punch press with automatic feeding includes a punch press body 100, a feeding mechanism 200, and a blanking mechanism 300. The punch press body 100 is used to punch a material strip 210 and punch out parts 211 from the material strip 210. The feeding mechanism 200 includes a feeding seat 220 and a receiving seat 230, which are respectively located on either side of the punch press body 100. The material strip 210 is fed by the feeding seat 220 and is reeled up by the receiving seat 230 after being punched by the punch press body 100. The blanking mechanism 300 is located on one side of the punch body 100 near the receiving seat 230. The blanking mechanism 300 includes a separation seat 310 and a collection basket 320. The separation seat 310 is provided with a guide groove 311 for guiding the material belt 210. A through-hole 312 is provided on one side of the guide groove 311 for blanking the material 211. The collection basket 320 is located below the blanking hole 312. The design of the guide groove 311 and the blanking hole 312 on the separation seat 310 can separate the processed parts from the waste materials, realizing automatic blanking.

[0029] In this application, the punch press body 100 includes a movable die 110 and a fixed die 120 arranged vertically. The fixed die 120 is provided with a punching slot 121 that matches the cross-sectional shape of the movable die 110. A stopper 122 is mounted in the punching slot 121 via a plurality of guide posts 126. The guide posts 126 are equipped with a return spring 123. Through the above design, the punched material 211 returns to the material belt 210 and is removed from the punch press body 100 as the material belt 210 moves. There is no need to manually pick up the material 211, thereby ensuring the safety of the staff. If the material 211 needs to be punched 124, the present application also specifically provides a waste collection structure. Specifically, a punching column 111 is provided on the movable mold 110, and a through punching hole 124 corresponding to the punching column 111 is provided on the block 122. A blanking hole 125 is provided at the bottom of the punching groove 121. The punching machine body 100 is provided with a collection part 130 below the fixed mold 120 for collecting waste falling from the blanking hole 125 after stamping.

[0030] In the present application, the feeding mechanism 200 further includes a flat material seat 240, which is located on one side of the punch body 100 near the feeding seat 220. The flat material seat 240 can be flattened before the material enters the punch body 100, which helps to improve the surface condition of the material, reduce stamping defects caused by uneven materials, and thus improve the qualified rate of the final product.

[0031] In addition, both the feed stand 220 and the receiving stand 230 include a roller frame 231, on which are mounted a winding roller 232 and a straightening roller 233. The winding roller 232 of the feed stand 220 is used to deliver the material strip 210, while the winding roller 232 of the receiving stand 230 is used to wind up the material strip 210, and the straightening roller 233 is used to straighten the material strip 210. This combination ensures that the material can move smoothly and steadily throughout the entire processing process, reducing the probability of quality problems caused by the material deviating from the center line.

[0032] To prevent the workpiece 211 from being dragged by the material belt 210 and falling outside the collection basket 320 after leaving the punching machine body 100, a discharge port is provided on the side of the separation seat 310 facing the conveying direction of the material belt 210. A discharge roller 313 is installed in the discharge port. The material belt 210 passing through the guide groove 311 is fed out of the discharge port by the discharge roller 313. The design of the discharge roller 313 can avoid friction between the material belt 210 and the discharge port, making the discharge smoother. The discharge port is higher than the guide groove 311, which facilitates the separation of the workpiece 211 from the material belt 210.

[0033] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention is based on the claims. Any replacement, deformation, and improvement of the technology that can be easily thought of by technicians in this field fall within the protection scope of the present invention.

Claims

1. A high-speed punching machine with automatic feeding, characterized in that: include: A punching machine body (100), the punching machine body (100) being used to perform a punching process on a material strip (210) and punch out a material piece (211) from the material strip (210); A feeding mechanism (200), the feeding mechanism (200) comprising a feeding seat (220) and a receiving seat (230), the feeding seat (220) and the receiving seat (230) being respectively located on both sides of the punching machine body (100), the material strip (210) being fed out by the feeding seat (220), and being rolled up by the receiving seat (230) after being punched by the punching machine body (100); A blanking mechanism (300) is provided, the blanking mechanism (300) being located on one side of the punching machine body (100) close to the material receiving seat (230), the blanking mechanism (300) comprising a separation seat (310) and a collection basket (320), the separation seat (310) being provided with a guide groove (311) for guiding the material belt (210), a through blanking port (312) for blanking the material piece (211) being provided on one side of the guide groove (311), and the collection basket (320) being located below the blanking port (312).

2. The automatic feeding high-speed punching machine according to claim 1, characterized in that: The punching machine body (100) includes a movable die (110) and a fixed die (120) distributed above and below. The fixed die (120) is provided with a punching groove (121) that matches the cross-sectional shape of the movable die (110). A stop block (122) is assembled in the punching groove (121) through a plurality of guide columns (126). The guide columns (126) are equipped with a return spring (123).

3. The automatic feeding high-speed punch press according to claim 2, characterized in that: The movable die (110) is provided with a punching column (111), the stop block (122) is provided with a through punching hole (124) corresponding to the punching column (111), the bottom of the punching groove (121) is provided with a blanking hole (125), and the punching machine body (100) is provided with a collecting portion (130) below the fixed die (120) for collecting waste materials falling from the blanking hole (125) after the punching process.

4. The automatic feeding high-speed punching machine according to claim 1, characterized in that: The feeding mechanism (200) further comprises a flat material seat (240), and the flat material seat (240) is located on a side of the punch body (100) close to the feeding seat (220).

5. The automatic feeding high-speed punching machine according to claim 1, characterized in that: The feeding seat (220) and the receiving seat (230) both include a roller frame (231), and the roller frame (231) is equipped with a winding roller (232) and a straightening roller (233). The winding roller (232) of the feeding seat (220) is used to feed the material belt (210), and the winding roller (232) of the receiving seat (230) is used to wind the material belt (210), and the straightening roller (233) is used to sort and straighten the material belt (210).

6. The automatic feeding high-speed punching machine according to claim 1, characterized in that: A discharge port is provided on the side of the separation seat (310) facing the conveying direction of the material belt (210), and a discharge roller (313) is installed in the discharge port. The material belt (210) passing through the guide groove (311) is sent out from the discharge port via the discharge roller (313).

7. The automatic feeding high-speed punching machine according to claim 6, characterized in that: The discharge port is higher than the guide groove (311).