New energy light truck heat pump system unit

By introducing a combined structure of the flow tube, spoiler and spiral tube into the heat pump system of new energy light trucks, the problem of slow heat dissipation of the battery pack is solved, and rapid cooling is achieved to avoid overheating of the battery pack.

CN223243087UActive Publication Date: 2025-08-19AEOLUS PAN AUTOMOBILE ALUMINIUM HEAT EXCHANGE COMPANY LIMITED
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Patent Information

Application Number
CN202422559468.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-19
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The battery pack of new energy light trucks has slow heat dissipation, which causes the battery pack to be overheated and damaged.

Method used

A combined structure of the flow guide tube, spoiler, spiral tube and output tube is introduced into the circulation circuit. Through the design of the spiral tube and the spoiler, the auxiliary cooling medium undergoes heat exchange before entering the plate radiator.

Benefits of technology

Improve the rapid cooling ability of the battery pack heat dissipation circuit and avoid overheating and damage to the battery pack.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223243087U_ABST
    Figure CN223243087U_ABST
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Abstract

The utility model relates to a new energy light truck heat pump system unit which comprises a circulation loop and an input pipeline connected between a water pump and a four-way valve in the circulation loop, the input pipeline comprises a flow guide pipe, a turbulent flow part, a spiral pipe, an input pipe and an output pipe, and the spiral pipe is installed in the flow guide pipe; the two ends of the spiral pipe penetrate out of the flow guide pipe, openings are formed in the two ends of the spiral pipe so that cooling media can be input and output in the spiral pipe in a circulating mode, and the input pipe and the output pipe are arranged at the two ends of the flow guide pipe in a communicating mode respectively. Through the arrangement of the input pipeline of the water pump and the four-way valve in the unit circulation loop of the heat pump system of the new energy light truck, the input pipeline can be used for carrying out auxiliary cooling on a hot circulating medium before the hot circulating medium in a battery pack heat dissipation loop, for example, is input into a plate radiator; therefore, the rapid cooling capacity of the heat dissipation loop is improved, and overheating damage of parts such as the battery pack is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of truck heat pump system units, and in particular to a new energy light truck heat pump system unit. Background Art

[0002] The heat pump system for a new energy light truck is a complex system integrating multiple circuits. These circuits, precisely controlled by controllers and components, manage the temperature of key vehicle components. For example, a typical new energy light truck heat pump system consists of the following components: a first circuit for heating the vehicle's air conditioner; a second circuit for cooling the transmission, electronic controller, and motor components; a third circuit for heating and cooling the battery pack; and a fourth circuit for the refrigerant, which provides cooling for the vehicle's air conditioner.

[0003] For example, in the heat dissipation part of the battery pack, since the battery pack generates heat quickly and the heat is high, relying solely on the plate radiator in the circulation loop will cause the battery pack to dissipate heat slowly, which can easily affect the normal use of the battery pack. Utility Model Content

[0004] In order to improve the problems raised in the above background technology, the present application provides a new energy light truck heat pump system unit.

[0005] The present application provides a new energy light truck heat pump system unit that adopts the following technical solutions:

[0006] A new energy light truck heat pump system unit includes a circulation loop and an input pipeline connected between a water pump and a four-way valve in the circulation loop. The input pipeline includes a guide pipe, a spoiler, a spiral pipe, an input pipe and an output pipe. The spiral pipe is installed inside the guide pipe, and both ends of the spiral pipe are passed out of the guide pipe. Openings are formed at both ends of the spiral pipe so that cooling medium can be circulated in and out of the spiral pipe. The input pipe and the output pipe are respectively connected at both ends of the guide pipe, and the input pipe is connected to the output end of the water pump in the circulation loop, and the output pipe is connected to the four-way valve in the circulation loop. The spoiler is arranged on the inner side of the spiral pipe, and the two ends of the spoiler are respectively rotatably connected to the opposite ends of the guide pipe, so that the spoiler can be rotatably arranged on the inner side of the guide pipe.

[0007] Furthermore, the guide tube includes a tube body section, two positioning rings and two closing covers, both ends of the tube body section are formed with openings, the two positioning rings are respectively formed on the inner walls of the two ends of the tube body section, the two closing covers are respectively buckled into the openings at both ends of the tube body section and fixedly connected thereto, and the closing cover is in contact with the positioning ring on the side facing the positioning ring.

[0008] Furthermore, the spoiler includes a rotating shaft and a fan blade structure, the two ends of the rotating shaft are respectively rotatably connected to the two closing covers, the fan blade structure is formed on the outer wall of the rotating shaft, and the fan blade structure includes multiple first disturbance blades and multiple second disturbance blades, the multiple first disturbance blades and the multiple second disturbance blades are alternately formed on the outer wall of the rotating shaft, and a concave and convex alternating structure is formed between the multiple first disturbance blades and the multiple second disturbance blades.

[0009] Furthermore, the input pipe is inserted into the guide pipe at an angle, and one end of the input pipe located in the guide pipe faces the fan blade structure of the spoiler.

[0010] Furthermore, the input pipeline also includes at least one group of bracket parts and fixing seats, at least one group of the bracket parts is installed on the outside of the guide pipe, and the bottom of the bracket part is fixedly connected to the fixing seat, the bracket part includes two symmetrical clamp structures, the clamp structure includes a base section, an increased section and a sleeve section, the base section and the fixing seat are fixed by bolts, the increased section is formed on the base section, the sleeve section is formed on the top of the increased section, and the sleeve section is set to an arc shape that is compatible with the guide pipe, the ends of the input pipe and the output pipe located on the outside of the guide pipe both pass through the side wall of the fixing seat, and the outer walls of the input pipe and the output pipe are fixedly connected to the fixing seat.

[0011] The beneficial technical effect of the present application is that by setting the input pipeline of the water pump and the four-way valve in the circulation loop of the heat pump system unit of the new energy light truck, the input pipeline can be used to assist in cooling the hotter circulating medium in the heat dissipation loop of the battery pack before it is input into the plate radiator, thereby improving the ability of the heat dissipation loop to quickly cool down and avoiding overheating and damage to components such as the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic structural diagram of the circulation loop portion of a heat pump system unit for a new energy light truck according to an embodiment of the present application;

[0013] Figure 2 yes Figure 1 A schematic diagram of the heat pump system's circulation loop in a new energy light truck from another angle.

[0014] Figure 3 This is a schematic structural diagram of a cutaway input pipeline connected to a circulation loop in an embodiment of the present application;

[0015] Figure 4 yes Figure 3 Schematic diagram of the structure outside the input pipeline;

[0016] Figure 5 yes Figure 4Schematic diagram of the input pipeline structure at another angle.

[0017] Figure numerals: 10, guide tube; 11, tube body section; 12, positioning ring; 13, closing cover; 20, flow disturbing portion; 21, rotating shaft; 22, first disturbance blade; 23, second disturbance blade; 30, spiral tube; 40, input pipe; 50, output pipe; 60, bracket portion; 61, base section; 62, heightening section; 63, sleeve section; 70, fixing seat. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solution of this application in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of this application.

[0019] The embodiment of the present application discloses a new energy light truck heat pump system unit. Figures 1 to 5 The heat pump system for new energy light trucks includes a circulation loop and an input pipeline connected between the water pump and the four-way valve in the circulation loop. The circulation loop can be configured with the following branches: a first circulation loop for heating the vehicle's air conditioner; a second circulation loop for cooling the transmission, electronic controller, and motor components; a third circulation loop for heating and cooling the battery pack; and a fourth circulation loop for circulating refrigerant to cool the vehicle's air conditioner. The input pipeline can include a flow guide tube 10, a flow spoiler 20, a spiral tube 30, an input tube 40, an output tube 50, at least one set of brackets 60, and a mounting base 70. The spiral tube 30 is installed within the flow guide tube 10, with both ends extending outside the flow guide tube 10. Openings are formed at both ends of the spiral tube 30, allowing for the circulation of a commonly used cooling medium in the prior art. The input pipe 40 and the output pipe 50 are respectively connected and arranged at the two ends of the guide pipe 10. The input pipe 40 is connected to the output end of the water pump in the circulation loop, and the output pipe 50 is connected to the four-way valve in the circulation loop. This allows the input pipe to be installed, for example, at the input section of the heat dissipation portion of the battery pack, and allows the hotter circulating medium to be cooled by the input pipe before entering the plate radiator. The spoiler 20 is arranged on the inner side of the spiral tube 30, and the two ends of the spoiler 20 are respectively rotatably connected to the opposite ends of the guide pipe 10, so that the spoiler 20 is rotatably arranged on the inner side of the guide pipe 10. The deflection of the spoiler 20 can be used to better contact the spiral tube 30 for cooling the circulating medium flowing in the guide pipe 10. At least one set of bracket portion 60 and fixing seat 70 is used to support and fix the guide pipe 10.

[0020] In this embodiment, the flow guide tube 10 includes a tube section 11, two positioning rings 12, and two closure caps 13. The tube section 11 has openings at both ends. The two positioning rings 12 are formed on the inner walls of the tube section 11 at each end. The two closure caps 13 snap onto the openings at both ends of the tube section 11 and are fixedly connected thereto, sealing the tube section 11. The closure caps 13 contact the locating rings 12 on the side facing the locating rings 12, thereby positioning the closure caps 13.

[0021] In this embodiment, the spoiler 20 includes a rotating shaft 21 and a fan blade structure. The two ends of the rotating shaft 21 are rotatably connected to the two closing covers 13 respectively, and the fan blade structure is formed on the outer wall of the rotating shaft 21. The input pipe 40 is inserted obliquely on the guide pipe 10, and one end of the input pipe 40 located in the guide pipe 10 faces the fan blade structure of the spoiler 20, so that the circulating medium can impact the fan blade structure of the spoiler 20 after being input from the input pipe 40, causing the spoiler 20 to rotate. The fan blade structure includes a plurality of first disturbance blades 22 and a plurality of second disturbance blades 23. The plurality of first disturbance blades 22 and the plurality of second disturbance blades 23 are alternately formed on the outer wall of the rotating shaft 21, and a concave and convex alternating structure is formed between the plurality of first disturbance blades 22 and the plurality of second disturbance blades 23, thereby increasing the contact area between the fan blade structure and the circulating medium.

[0022] In this embodiment, the spiral tube 30 may be made of a heat-conducting material in a spiral shape, so that heat exchange can be performed when the spiral tube 30 contacts the circulating medium.

[0023] In this embodiment, the bracket portion 60 comprises two symmetrical hoop structures, each comprising a base section 61, a raised section 62, and a sleeve section 63. The raised section 62 is formed on the base section 61, and the sleeve section 63 is formed on top of the raised section 62. The sleeve section 63 is configured in an arc shape to match the flow guide tube 10, enabling it to support the flow guide tube 10. The base section 61 can be connected to the fixing base 70 via bolts, thereby securing the bracket portion 60 to the fixing base 70. This allows at least one set of bracket portions 60 to be mounted on the outside of the flow guide tube 10 for support.

[0024] In this embodiment, the fixing seat 70 can be made of a steel plate bent into the shape shown in the figure, and the ends of the input pipe 40 and the output pipe 50 located outside the guide pipe 10 both pass through the side wall of the fixing seat 70, and the outer walls of the input pipe 40 and the output pipe 50 are fixedly connected to the fixing seat 70, so that the fixing seat 70 is used to auxiliary support the input pipe 40 and the output pipe 50.

[0025] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A new energy light truck heat pump system unit, including a circulation loop, characterized in that: The invention also includes an input pipeline connected between the water pump and the four-way valve in the circulation loop, wherein the input pipeline includes a guide pipe (10), a flow-disturbing portion (20), a spiral pipe (30), an input pipe (40), and an output pipe (50). The spiral pipe (30) is installed inside the guide pipe (10), and both ends of the spiral pipe (30) pass through the outside of the guide pipe (10). Both ends of the spiral pipe (30) are formed with openings, so that the spiral pipe (30) can circulate the input and output of cooling water. The medium, the input pipe (40) and the output pipe (50) are respectively arranged at the two ends of the guide pipe (10), and the input pipe (40) is connected to the output end of the water pump in the circulation loop, and the output pipe (50) is connected to the four-way valve in the circulation loop. The flow spoiler (20) is arranged on the inner side of the spiral tube (30), and the two ends of the flow spoiler (20) are respectively rotatably connected to the two opposite ends of the guide pipe (10), so that the flow spoiler (20) can be rotatably arranged on the inner side of the guide pipe (10).

2. A new energy light truck heat pump system unit according to claim 1, characterized in that: The guide tube (10) comprises a tube section (11), two positioning rings (12) and two closing covers (13), both ends of the tube section (11) are formed with openings, the two positioning rings (12) are respectively formed on the inner walls of the two ends of the tube section (11), the two closing covers (13) are respectively buckled at the openings at both ends of the tube section (11) and fixedly connected thereto, and the closing cover (13) contacts the positioning ring (12) on one side facing the positioning ring (12).

3. A new energy light truck heat pump system unit according to claim 2, characterized in that: The spoiler (20) comprises a rotating shaft (21) and a fan blade structure. Both ends of the rotating shaft (21) are rotatably connected to the two closing covers (13) respectively, and the fan blade structure is formed on the outer wall of the rotating shaft (21).

4. A new energy light truck heat pump system unit according to claim 3, characterized in that: The fan blade structure comprises a plurality of first disturbance blades (22) and a plurality of second disturbance blades (23), wherein the plurality of first disturbance blades (22) and the plurality of second disturbance blades (23) are staggeredly formed on the outer wall of the rotating shaft (21), and a concave-convex alternating structure is formed between the plurality of first disturbance blades (22) and the plurality of second disturbance blades (23).

5. A new energy light truck heat pump system unit according to claim 3 or 4, characterized in that: The input pipe (40) is inserted obliquely on the flow guide pipe (10), and one end of the input pipe (40) located inside the flow guide pipe (10) faces the fan blade structure of the spoiler (20).

6. The new energy light truck heat pump system unit according to claim 5, characterized in that: The input pipeline further comprises at least one set of bracket parts (60) and a fixing seat (70), wherein at least one set of bracket parts (60) is installed on the outside of the flow guide tube (10), and the bottom of the bracket part (60) is fixedly connected to the fixing seat (70).

7. The new energy light truck heat pump system unit according to claim 6, characterized in that: The bracket portion (60) includes two symmetrical hoop structures, the hoop structures including a base section (61), an elevated section (62) and a sleeve section (63), the base section (61) and the fixing seat (70) are fixed by bolt connection, the elevated section (62) is formed on the base section (61), the sleeve section (63) is formed on the top of the elevated section (62), and the sleeve section (63) is configured to be an arc shape that matches the guide tube (10).

8. The new energy light truck heat pump system unit according to claim 6, characterized in that: One end of the input pipe (40) and the output pipe (50) located outside the flow guide pipe (10) passes through the side wall of the fixing seat (70), and the outer walls of the input pipe (40) and the output pipe (50) are fixedly connected to the fixing seat (70).