Organosilicone silica gel filling device
By designing an automated silicone gel infusion device, automatic positioning and perfusion is achieved using guide positioning devices and positioning cameras, the problems of cumbersome manual operation and high cost of mechanical arms are solved, and an efficient and low-cost perfusion process is achieved.
Patent Information
- Application Number
- CN202422298895.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the prior art, the artificial operation is complicated and labor-consuming, and the cost of mechanical arm operation is high.
Design a silicone silicon gel infusion device, using a guide positioning device and a positioning camera to achieve automatic positioning and perfusion, reducing manual operation and cost.
The automated positioning and perfusion of the silicone gel infusion process is realized, reducing the cumbersomeness of manual operation and the cost of the robotic arm.
Smart Images

Figure CN223249718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of organic silicon gel perfusion, in particular to an organic silicon gel perfusion device. Background Art
[0002] Silicone gel is a special type of silicone rubber with excellent electrical properties, weather resistance, moisture and shock resistance, and exceptional transparency. It is widely used in a variety of fields, including the electronics, medical, and automotive industries. Silicone gel is a unique material composed primarily of a network of liquid and solid components. Its structure, primarily a network of polymer compounds, maintains its elasticity over a temperature range of -65°C to 200°C. It possesses excellent electrical properties and weather resistance, making it suitable for use in a variety of environments. It also offers excellent transparency, is easy to mold and repair, and can be resealed and repaired if damaged.
[0003] Silicone gels are widely used as moisture-proofing, insulating coatings, and potting materials for electronic components, effectively protecting transistors and integrated circuits. They can also be used in implants such as artificial breasts and to repair damaged organs. As a primary potting material for electronic devices, they provide shock absorption and protection, maintaining high flexibility, particularly in extreme temperatures.
[0004] When pouring silicone gel, manual operation or positioning by industrial cameras is mostly adopted, and then the silicone gel is poured into the product by a robotic arm. Manual operation is cumbersome and requires a lot of manpower, while the cost of robotic arm operation is high. In view of this, the present application proposes an organosilicon gel pouring device. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a silicone gel infusion device, which has the advantages of positioning and guiding the product during the transmission process and aligning it with the infusion head. It solves the problem that silicone gel infusion is mostly done manually or by positioning through an industrial camera, and then the silicone gel is infused into the product through a robotic arm, resulting in cumbersome manual operation, requiring a lot of manpower, and high cost of robotic arm operation.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a silicone gel perfusion device, comprising two support vertical plates, three rotating shafts rotatably mounted between the two support vertical plates, transmission wheels fixedly mounted on the surfaces of the rotating shafts, transmission belts mounted on the surfaces of the three transmission wheels, and a plurality of symmetrical guide and positioning devices provided on both support vertical plates;
[0007] The guide positioning device includes a mounting guide rod passed through one side of the supporting vertical plate, and a guide base is fixedly mounted on one end of the mounting guide rod located above the transmission wheel, and two guide mounting plates are fixedly mounted on one side of the guide base, and a guide wheel is rotatably mounted between the two guide mounting plates, and a limit plate is fixedly mounted on the other end of the mounting guide rod, and an adjusting screw is rotatably mounted between the guide base and the limit plate, and a fixing nut threadedly connected to the adjusting screw is fixedly mounted on one side of the supporting vertical plate.
[0008] Furthermore, an adjusting knob is rotatably mounted on one side of the limit plate, and the adjusting knob is fixedly connected to one end of the adjusting screw.
[0009] Furthermore, a top plate is fixedly installed on the top of the two supporting vertical plates, and a positioning camera is fixedly installed at the bottom center of the top plate.
[0010] Furthermore, a priming electric cylinder is fixedly installed on the bottom of the top plate, and a priming pump is fixedly installed on the top of the top plate.
[0011] Furthermore, a connecting hose is fixedly installed on the output end of the priming pump, a priming head is fixedly installed on the movable end of the priming electric cylinder, and the input end of the priming head is fixedly connected to one end of the priming head.
[0012] Furthermore, two transmission motors are fixedly mounted on one side of one of the support vertical plates, and the output shafts of the transmission motors are fixedly connected to one ends of two of the rotating shafts.
[0013] Furthermore, two supporting bottom plates are fixedly installed on the bottom of the two supporting vertical plates, and the two supporting bottom plates are located on both sides of the bottom of the two supporting vertical plates.
[0014] Compared with the prior art, the present invention provides a silicone gel perfusion device with the following beneficial effects:
[0015] The organic silicon gel infusion device provides a guide positioning device on two supporting vertical plates, so that the product on the conveyor belt is guided to be aligned with the infusion head through the guide wheel during the transmission process, thereby solving the problem that the organic silicon gel infusion is mostly done manually or by positioning using an industrial camera, and then the organic silicon gel is infused into the product by a robotic arm, resulting in cumbersome manual operation, requiring a large amount of manpower, and high cost of robotic arm operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front cross-sectional view of the structure of the utility model;
[0017] Figure 2 This is a top view of the structure of the utility model;
[0018] Figure 3 This is a side sectional view of the structure of the utility model;
[0019] Figure 4 This is a three-dimensional diagram of the guiding and positioning device of the utility model.
[0020] In the figure: 1. Support vertical plate; 2. Rotating shaft; 3. Transmission wheel; 4. Transmission belt; 5. Guide positioning device; 51. Mounting guide rod; 52. Guide base; 53. Guide mounting plate; 54. Guide wheel; 55. Limit plate; 56. Adjusting screw; 561. Adjusting knob; 6. Fixing nut; 7. Top plate; 8. Positioning camera; 9. Injection cylinder; 10. Injection pump; 11. Connecting hose; 12. Injection head; 13. Transmission motor; 14. Support base. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 4 A silicone gel perfusion device includes two supporting vertical plates 1, three rotating shafts 2 are rotatably installed between the two supporting vertical plates 1, transmission wheels 3 are fixedly installed on the surface of the rotating shafts 2, and transmission belts 4 are installed on the surfaces of the three transmission wheels 3. Multiple symmetrical guide and positioning devices 5 are provided on both supporting vertical plates 1.
[0023] Among them, the guiding and positioning device 5 includes an installation guide rod 51 that is passed through one side of the supporting vertical plate 1. A guide base 52 is fixedly installed on one end of the installation guide rod 51 above the transmission wheel 3. Two guide mounting plates 53 are fixedly installed on one side of the guide base 52. A guide wheel 54 is rotatably installed between the two guide mounting plates 53. A limit plate 55 is fixedly installed on the other end of the installation guide rod 51. An adjusting screw 56 is rotatably installed between the guide base 52 and the limit plate 55. A fixing nut 6 threadedly connected to the adjusting screw 56 is fixedly installed on one side of the supporting vertical plate 1.
[0024] By rotating the adjusting screw 56, the adjusting screw 56 moves inside the fixing nut 6, and the guide wheel 54 is adjusted to move on the conveyor belt 4. The distance between the two symmetrical guide wheels 54 is adjusted. According to the size of the product, the distance between the two guide wheels 54 is gradually adjusted to be close to the size of the product, which will make the product slowly move closer to the center during the movement and complete the positioning.
[0025] Secondly, an adjusting knob 561 is rotatably mounted on one side of the limit plate 55, and the adjusting knob 561 is fixedly connected to one end of the adjusting screw 56. The adjusting knob 561 drives the adjusting screw 56 to rotate to adjust the position of the guide wheel 54.
[0026] At the same time, a top plate 7 is fixedly installed on the top of the two supporting vertical plates 1, and a positioning camera 8 is fixedly installed at the center of the bottom of the top plate 7.
[0027] Among them, a priming electric cylinder 9 is fixedly installed on the bottom of the top plate 7, and a priming pump 10 is fixedly installed on the top of the top plate 7.
[0028] Next, a connecting hose 11 is fixedly mounted on the output end of the priming pump 10. A priming head 12 is fixedly mounted on the movable end of the priming cylinder 9. The input end of the priming head 12 is fixedly connected to one end of the priming head 12. When the positioning camera 8 detects the product, it activates the priming cylinder 9, driving the priming head 12 downward to align with the product's priming position. The priming pump 10 is then activated to inject the organosilicon gel.
[0029] At the same time, two transmission motors 13 are fixedly mounted on one side of one of the support uprights 1. The output shafts of the transmission motors 13 are fixedly connected to one end of two of the rotating shafts 2. The transmission motors 13 drive the rotating shafts 2, which in turn rotate the guide wheels 54, which in turn rotate the conveyor belt 4, and thus move the products on the conveyor belt 4.
[0030] Two supporting bottom plates 14 are fixedly installed on the bottom of the two supporting upright plates 1 , and the two supporting bottom plates 14 are located on both sides of the bottom of the two supporting upright plates 1 .
[0031] When this embodiment is in use, the products are placed one by one on the conveyor belt 4, which drives the products to move to the right. By adjusting the positions of multiple symmetrical guide positioning devices 5 and the distance between the two symmetrical guide wheels 54, the products are slowly positioned toward the center during movement. When the positioning camera 8 detects the product, the filling electric cylinder 9 is started to drive the filling head 12 to descend and align with the filling position of the product, and the filling pump 10 is started to fill the silicone gel.
[0032] The electrical components mentioned in this article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device that controls a computer, etc., and the existing public power connection technology is not described in detail in this article.
[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A silicone gel perfusion device, comprising two supporting uprights (1), characterized in that: Three rotating shafts (2) are rotatably mounted between the two supporting uprights (1), transmission wheels (3) are fixedly mounted on the surfaces of the rotating shafts (2), transmission belts (4) are mounted on the surfaces of the three transmission wheels (3), and a plurality of symmetrical guide positioning devices (5) are provided on both supporting uprights (1); The guide positioning device (5) comprises a mounting guide rod (51) passing through one side of the support vertical plate (1); a guide base (52) is fixedly mounted on one end of the mounting guide rod (51) located above the transmission wheel (3); two guide mounting plates (53) are fixedly mounted on one side of the guide base (52); a guide wheel (54) is rotatably mounted between the two guide mounting plates (53); a limit plate (55) is fixedly mounted on the other end of the mounting guide rod (51); an adjusting screw (56) is rotatably mounted between the guide base (52) and the limit plate (55); and a fixing nut (6) threadedly connected to the adjusting screw (56) is fixedly mounted on one side of the support vertical plate (1).
2. The organosilicon gel perfusion device according to claim 1, characterized in that: An adjusting knob (561) is rotatably mounted on one side of the limiting plate (55), and the adjusting knob (561) is fixedly connected to one end of the adjusting screw (56).
3. The organosilicon gel perfusion device according to claim 1, characterized in that: A top plate (7) is fixedly mounted on the top of the two supporting uprights (1), and a positioning camera (8) is fixedly mounted at the bottom center of the top plate (7).
4. The organosilicon gel perfusion device according to claim 3, characterized in that: A priming electric cylinder (9) is fixedly mounted on the bottom of the top plate (7), and a priming pump (10) is fixedly mounted on the top of the top plate (7).
5. The organosilicon gel perfusion device according to claim 4, characterized in that: The output end of the priming pump (10) is fixedly mounted with a connecting hose (11), the movable end of the priming electric cylinder (9) is fixedly mounted with a priming head (12), and the input end of the priming head (12) is fixedly connected to one end of the priming head (12).
6. The organosilicon gel perfusion device according to claim 1, characterized in that: Two transmission motors (13) are fixedly mounted on one side of one of the support vertical plates (1), and the output shafts of the transmission motors (13) are fixedly connected to one end of two of the rotating shafts (2).
7. The organosilicon gel perfusion device according to claim 1, characterized in that: Two supporting bottom plates (14) are fixedly mounted on the bottoms of the two supporting upright plates (1), and the two supporting bottom plates (14) are located on both sides of the bottoms of the two supporting upright plates (1).