Dense bus mounting structure

Through vacuum adsorption and limiting sling plate structure, the problem of stuttering and folding of intensive busbars during installation is solved, and a fast and stable busbar installation is achieved.

CN223261225UActive Publication Date: 2025-08-22WUHAN YUELING ELECTRIC CO LTD
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Patent Information

Application Number
CN202422072593.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-08-22
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

During the installation process, the busbar is soft and can easily stagnate or fold in the installation holes that are too deep, resulting in inefficient installation efficiency and inconvenient operation.

Method used

The vacuum suction cup is used to absorb the end of the busbar through a vacuum pump, combining the limiting groove and the clamping plate structure to achieve rapid sliding insertion of the busbar, and the guide groove and guide strips are used to ensure the accurate sliding of the mounting plate.

Benefits of technology

It improves the efficiency and stability of busbar installation, avoids the busbar stuck and intertwined during installation, making it more convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dense bus installation structure comprising a fixed plate, the upper part of the fixed plate is provided with a plurality of installation grooves, the upper part of the fixed plate is slidably provided with an installation plate, and the end part of the installation plate is provided with a plurality of spacing grooves corresponding to the installation grooves one by one. According to the utility model, the end parts of the bus bodies to be installed can be placed in the corresponding installation grooves one by one in advance, and then after the limiting grooves in the installation plate are in one-to-one correspondence with the installation grooves in the fixing plate, the bus bodies can be fixed in the installation grooves. After the adsorption assembly is started to adsorb and fix the end part of the bus body, the mounting plate is pushed forwards until the bus body is pulled to slide forwards along the mounting groove for insertion, and after the bus body completely penetrates through the mounting groove, the vacuum pump is closed, so that the rapid mounting operation of the bus body can be realized, the mounting efficiency is greatly improved, and the operation is simpler and more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of dense busbar installation auxiliary equipment, in particular to a dense busbar installation structure. Background Art

[0002] The intensive bus duct is suitable for AC three-phase four-wire and three-phase five-wire power supply and distribution systems with a frequency of 50-60Hz, a rated voltage of up to 690V, and a rated working current of 250-5000A. It serves as an auxiliary equipment for power supply and distribution equipment in factories, mines, enterprises, institutions and high-rise buildings.

[0003] During the installation of current dense busbars, it is usually necessary to insert the busbars one by one into the corresponding mounting holes. During the insertion process, when the depth of the mounting hole is too deep, the busbar is relatively soft, which can easily cause the busbar to get stuck and fold, and accumulate wrinkles in the mounting hole and cannot be removed. The operator needs to hold a vertical rod with a clamp at the end to clamp the stuck end from the other side of the mounting hole and pull it outward, which greatly reduces the installation efficiency and is very inconvenient to operate. Utility Model Content

[0004] In view of this, the utility model provides a dense busbar installation structure, which can pre-place the ends of the busbar body to be installed in the corresponding installation grooves one by one, and then match the limit grooves on the installation plate with the installation grooves on the fixing plate one by one, and then start the adsorption component to adsorb and fix the ends of the busbar body, and then push the installation plate forward to pull the busbar body to slide forward along the installation groove for insertion. When the busbar body completely passes through the installation groove, the vacuum pump is turned off, and the busbar body can be quickly installed. This solves the problem that traditional dense busbars usually need to insert the busbars one by one into the corresponding installation holes during installation. During the insertion process, when the depth of the installation hole is too deep, the busbar is relatively soft, which can easily cause the busbar to be stuck and folded and accumulated in the installation hole and cannot be discharged. The operator needs to hold the vertical rod with a clamp at the end to clamp the stuck end from the other side of the installation hole and pull it outward, which greatly reduces the installation efficiency and is very inconvenient to operate.

[0005] In order to solve the above technical problems, the utility model provides a dense busbar installation structure, including a fixed plate, a plurality of installation grooves are opened on the upper part of the fixed plate, a mounting plate is slidably arranged on the upper part of the fixed plate, a plurality of limiting grooves corresponding to the installation grooves are opened on the end of the mounting plate, and an adsorption component is provided on the mounting plate, which is connected with the plurality of limiting grooves and is used to fix the busbar body in the mounting groove.

[0006] The adsorption assembly includes a vacuum pump arranged on the upper part of the mounting plate, and a bellows connected to the vacuum pump is provided at the air suction port of the vacuum pump. The lower part of the bellows is provided with multiple through holes corresponding to the mounting grooves one by one. Each through hole is provided with a suction pipe that is connected to the lower part of the bellows. The lower part of each suction pipe passes through the upper side wall of the limit groove located on the same vertical line as the suction pipe, and the lower part of each suction pipe is provided with a vacuum suction cup.

[0007] A card plate is provided in each mounting groove, each suction pipe passes through the upper part of the card plate located in the same mounting groove, and each vacuum suction cup is located below the card plate located in the same mounting groove.

[0008] The installation slot, the limiting slot and the clamping plate are all semicircular structures.

[0009] The left and right side walls of the fixed plate are respectively provided with guide grooves, the left and right sides of the mounting plate are respectively provided with guide strips adapted to the guide grooves, and the guide strips on the mounting plate are slidably inserted into the guide grooves on the fixed plate.

[0010] The air suction port of the vacuum pump is communicated with the upper part of the bellows through a plastic tube.

[0011] A push-pull handle is provided on the upper portion of the mounting plate.

[0012] In summary, compared with the prior art, this application has at least one of the following beneficial technical effects:

[0013] 1. The utility model can be achieved by placing the ends of the busbar body to be installed in the corresponding installation grooves one by one in advance, and then matching the limit grooves on the installation plate with the installation grooves on the fixing plate one by one, and then starting the adsorption component to adsorb and fix the ends of the busbar body, and then pushing the installation plate forward to pull the busbar body to slide forward along the installation groove for insertion. When the busbar body completely passes through the installation groove, the vacuum pump is turned off, and the busbar body can be quickly installed. This solves the problem that traditional dense busbars usually need to insert the busbars one by one into the corresponding installation holes during installation. During the insertion process, when the depth of the installation hole is too deep, the busbar is relatively soft, which can easily cause the busbar to be stuck and folded and accumulated in the installation hole and cannot be discharged. The operator needs to hold the vertical rod with a clamp at the end to clamp the stuck end from the other side of the installation hole and pull it outward, which greatly reduces the installation efficiency and is very inconvenient to operate.

[0014] 2. The utility model can start the vacuum pump to extract the air in the bellows until the busbar body at the bottom of the vacuum suction cup is adsorbed, thereby achieving a firm adsorption operation of the busbar body pre-placed in the installation groove, greatly increasing the stability of the busbar body during the process of sliding the installation plate forward along the fixed plate, avoiding the problem of busbar body entanglement and knotting in traditional manual insertion, and greatly improving the insertion efficiency of the busbar body.

[0015] 3. The utility model can achieve a firm adhesion effect on the upper part of the busbar body fixed by the vacuum suction cup through the clamping plate, which greatly enhances the adsorption capacity and adsorption stability of the vacuum suction cup on the busbar body.

[0016] 4. The utility model can realize accurate and fast installation and fixing operation of the fixing plate and the mounting plate through the cooperation of the guide strip and the guide groove, and can realize the fast and sliding guiding effect of the fixing plate and the mounting plate, which is more convenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the dense busbar installation structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 For this utility model Figure 1 Enlarged view of point B in the middle.

[0020] Explanation of the accompanying drawings: 100, fixing plate; 101, mounting groove; 102, guide groove; 200, mounting plate; 201, limiting groove; 202, guide bar; 300, adsorption assembly; 301, vacuum pump; 302, bellows; 303, suction pipe; 304, vacuum suction cup; 305, clamping plate. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-3 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.

[0022] like Figure 1-3As shown: This embodiment provides a dense busbar installation structure, including a fixing plate 100, a plurality of mounting grooves 101 are opened on the upper part of the fixing plate 100, a mounting plate 200 is slidably provided on the upper part of the fixing plate 100, a plurality of limiting grooves 201 corresponding to the mounting grooves 101 are opened at the end of the mounting plate 200, and an adsorption component 300 is provided on the mounting plate 200 for fixing the busbar body in the mounting groove 101 and communicating with the plurality of limiting grooves 201. The utility model can be achieved by placing the ends of the busbar bodies to be installed one by one in the corresponding mounting grooves 101 in advance, and then the limiting grooves 201 on the mounting plate 200 are matched one by one with the mounting grooves 101 on the fixing plate 100, and then starting the adsorption component 300 to fix the busbar body After the end of the wire body is adsorbed and fixed, push the mounting plate 200 forward to pull the busbar body to slide forward along the mounting groove 101 for insertion. When the busbar body completely passes through the mounting groove 101, turn off the vacuum pump 301 to achieve rapid installation of the busbar body. This solves the problem that in the traditional dense busbar installation process, the busbars usually need to be inserted one by one into the corresponding mounting holes. During the insertion process, when the depth of the mounting hole is too deep, the busbar is relatively soft, which can easily cause the busbar to be stuck and folded and accumulated in the mounting hole and cannot be discharged. The operator needs to hold the vertical rod with a clamp at the end to clamp the stuck end from the other side of the mounting hole and pull it outward, which greatly reduces the installation efficiency and is very inconvenient to operate.

[0023] According to one embodiment of the present invention, Figure 1-3 As shown, the adsorption assembly 300 includes a vacuum pump 301 arranged on the upper part of the mounting plate 200, and a bellows 302 connected thereto is provided at the air suction port of the vacuum pump 301. The air suction port of the vacuum pump 301 is connected to the upper part of the bellows 302 through a plastic tube. The lower part of the bellows 302 is provided with a plurality of through holes corresponding to the mounting slots 101 one by one, and each through hole is provided with a suction pipe 303 which is connected to the lower part of the bellows 302. The lower part of each suction pipe 303 passes through the upper side wall of the limiting slot 201 which is located on the same vertical line as the suction pipe 303. A vacuum suction cup 304 is provided at the lower part. The utility model can start the vacuum pump 301 to extract the air in the bellows 302 until the busbar body at the lower part of the vacuum suction cup 304 is adsorbed, thereby achieving a firm adsorption operation of the busbar body pre-placed in the installation groove 101, greatly increasing the stability of the busbar body during the process of sliding the installation plate 200 along the fixed plate 100 with the busbar body being inserted, avoiding the problem of the busbar body being entangled and knotted in traditional manual insertion, and greatly improving the insertion efficiency of the busbar body.

[0024] According to another embodiment of the present invention, Figure 1 and Figure 2As shown, a clamping plate 305 is provided in each mounting groove 101, and the mounting groove 101, the limiting groove 201 and the clamping plate 305 are all semicircular structures. The purpose of this is to ensure that the insulation skin of the busbar body is more closely fitted with the mounting groove 101, the limiting groove 201 and the clamping plate 305. Each suction tube 303 passes through the upper part of the clamping plate 305 located in the same mounting groove 101 as it is, and each vacuum suction cup 304 is located below the clamping plate 305 located in the same mounting groove 101 as it is. The utility model can achieve a firm adhesion effect on the upper part of the busbar body adsorbed and fixed by the vacuum suction cup 304 through the clamping plate 305, which greatly enhances the adsorption capacity and adsorption stability of the vacuum suction cup 304 on the busbar body.

[0025] According to another embodiment of the present invention, Figure 1 and Figure 3 As shown, guide grooves 102 are respectively provided on the left and right side walls of the fixing plate 100, and guide strips 202 adapted to the guide grooves 102 are respectively provided on the left and right sides of the mounting plate 200. The guide strips 202 on the mounting plate 200 are slidably inserted into the guide grooves 102 on the fixing plate 100. The utility model can realize accurate and fast installation and fixing operations of the fixing plate 100 and the mounting plate 200 through the cooperation of the guide strips 202 and the guide grooves 102, and can realize fast and sliding guiding effects of the fixing plate 100 and the mounting plate 200, making operation more convenient.

[0026] A push-pull handle is provided on the upper portion of the mounting plate 200 , and the utility model can use the push-pull handle to push the mounting plate 200 more conveniently and labor-savingly, so that the clamping strip at the lower portion slides along the clamping groove on the fixing plate 100 .

[0027] The use method of this utility model:

[0028] First of all, it should be clear that the installation structure involved in the present invention is mainly used for the threading and fixing operation of cables during the detection process. The present invention takes the threading of dense busbars as an example to explain its usage method in detail. When the dense busbar needs to be threaded, the ends of the busbar bodies to be threaded are first placed one by one into the installation grooves 101 on the fixing plate 100, and then the card strips at the bottom of the installation plate 200 are clamped into the card slots on the upper part of the fixing plate 100 on the side where the dense busbars are placed. Then, the vacuum pump 301 is started to work. By starting the vacuum pump 301 to work until the air in the bellows 302 is extracted until the busbar body at the bottom of the vacuum suction cup 304 is adsorbed, the busbar body pre-placed in the installation groove 101 can be firmly adsorbed. Then, the operator pushes the installation plate 200 to slide forward along the card slot until the dense busbar is completely inserted into the installation groove 101. Then, the vacuum pump 301 is turned off to realize the threading operation of the dense busbar. Then, the mother busbar passing through the other end of the installation groove 101 and the detection device can be connected. After the fixing plate 100 is fixed, the fixing plate 200 is pushed forward to pull the fixing plate 200 to slide forward along the fixing plate 101. When the fixing plate 200 is completely inserted through the fixing plate 101, the vacuum pump 301 is turned off to realize the rapid installation of the fixing plate 200. This solves the problem that the traditional dense busbar usually needs to be inserted into the corresponding mounting holes one by one during installation. During the insertion process, when the depth of the mounting hole is too deep, the busbar is relatively soft, which can easily cause the busbar to be stuck and folded and accumulated in the mounting hole and cannot be discharged. The operator needs to hold the vertical rod with a clamp at the end to clamp the stuck end from the other side of the mounting hole and pull it outward, which greatly reduces the installation efficiency and is very inconvenient to operate.

[0029] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0030] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A dense busbar installation structure, comprising a fixing plate (100), characterized in that: A plurality of mounting grooves (101) are provided on the upper portion of the fixing plate (100), a mounting plate (200) is slidably provided on the upper portion of the fixing plate (100), a plurality of limiting grooves (201) corresponding one-to-one to the mounting grooves (101) are provided at the end portion of the mounting plate (200), and an adsorption component (300) is provided on the mounting plate (200) and is connected to the plurality of limiting grooves (201) and is used to fix the busbar body in the mounting groove (101).

2. The dense busbar installation structure according to claim 1, characterized in that: The adsorption assembly (300) includes a vacuum pump (301) arranged on the upper part of the mounting plate (200); a bellows (302) connected to the vacuum pump (301) is arranged at the air suction port of the vacuum pump (301); a plurality of through holes corresponding to the mounting grooves (101) are opened at the lower part of the bellows (302); a suction pipe (303) connected to the lower part of the bellows (302) is arranged in each through hole; the lower part of each suction pipe (303) passes through the upper side wall of the limiting groove (201) located on the same vertical line as the suction pipe (303); and a vacuum suction cup (304) is arranged at the lower part of each suction pipe (303).

3. The dense busbar installation structure according to claim 2, characterized in that: A clamping plate (305) is provided in each of the installation grooves (101), each of the suction pipes (303) passes through the upper portion of the clamping plate (305) located in the same installation groove (101), and each of the vacuum suction cups (304) is located below the clamping plate (305) located in the same installation groove (101).

4. The dense busbar installation structure according to claim 3, characterized in that: The installation groove (101), the limiting groove (201) and the clamping plate (305) are all semicircular structures.

5. The dense busbar installation structure according to claim 4, characterized in that: Guide grooves (102) are respectively provided on the left and right side walls of the fixed plate (100), and guide bars (202) adapted to the guide grooves (102) are respectively provided on the left and right sides of the mounting plate (200), and the guide bars (202) on the mounting plate (200) are slidably inserted into the guide grooves (102) on the fixed plate (100).

6. The dense busbar installation structure according to claim 5, characterized in that: The air suction port of the vacuum pump (301) is connected to the upper part of the bellows (302) through a plastic tube.

7. The dense busbar installation structure according to claim 6, characterized in that: A push-pull handle is provided on the upper portion of the mounting plate (200).