Production equipment for continuous welding and slitting of acupuncture cotton

Abstract

The utility model discloses production equipment for continuous welding and slitting of acupuncture cotton, and multiple layers of acupuncture cotton are stacked into a multi-layer product in the production equipment and are conveyed from front to back. The production equipment comprises an unwinding mechanism, a longitudinal cutter device, a welding mechanism, a transverse cutter device, a belt conveying mechanism and a pressing mechanism which are sequentially arranged from front to back, the pressing mechanism is installed on the belt conveying mechanism, the unwinding mechanism comprises a plurality of unwinding stations, and each unwinding station is provided with an air expansion shaft capable of rotating around the axis of the air expansion shaft. Each inflatable shaft is used for unwinding acupuncture cotton to the rear side; the longitudinal cutter device is provided with a longitudinal cutter capable of cutting the multi-layer products in the front-back direction, the welding mechanism is used for welding the stacked acupuncture cotton together, and the transverse cutter device is provided with a transverse cutter capable of cutting the multi-layer products in the left-right direction. The pressing mechanism comprises a pressing part which can move downwards to press the multi-layer product on the belt conveying mechanism; the device is simple in structure, convenient to operate and high in automation degree.

Description

Technical Field

[0001] The present application relates to the technical field of needle-punched cotton production, and in particular to a production device for continuous welding and slitting of needle-punched cotton. Background Art

[0002] Needle-punched cotton is a non-woven fabric that can be used to make products such as masks, protective clothing, and surgical gowns. When making masks and other products, the needle-punched cotton needs to be cut into the required size and then welded together to form the product. Currently, the processing of needle-punched cotton products involves many steps, and the needle-punched cotton needs to be transferred between various workstations. The degree of automation is low, which increases production time and reduces production efficiency. Summary of the Invention

[0003] In order to solve the above technical problems, the purpose of this application is to provide a production equipment for continuous welding and slitting of needle-punched cotton.

[0004] To achieve the above-mentioned purpose, the present application adopts the following technical solution: a production device for continuous welding and slitting of needle-punched cotton, wherein multiple layers of needle-punched cotton are stacked into a multi-layer product in the production device and transported from front to back, the production device comprising:

[0005] The unwinding mechanism includes a plurality of unwinding stations, each of which is equipped with an air shaft that can rotate around its own axis, and each of the air shafts is used to unwind the needle-punched cotton toward the rear side;

[0006] A longitudinal cutting device is installed on the rear side of the unwinding mechanism, and the longitudinal cutting device has a longitudinal cutting knife capable of cutting the multi-layer product in the front-to-back direction;

[0007] A welding mechanism is arranged at the rear side of the longitudinal cutting device, and is used to weld the stacked needle-punched cotton together;

[0008] A transverse cutting device is installed on the rear side of the welding mechanism, and the transverse cutting device has a transverse cutting knife capable of cutting the multi-layer product in the left and right directions;

[0009] a belt conveyor mechanism, arranged at the rear side of the transverse cutter device; and

[0010] The pressing mechanism is installed on the belt conveyor mechanism, and the pressing mechanism includes a pressing component that can move downward to press the multi-layer product on the belt conveyor mechanism.

[0011] In the above technical solution, it is further preferred that the unwinding mechanism further includes an unwinding motor and a tension controller, each of the pneumatic shafts is transmission-connected to one of the unwinding motors, and the unwinding motor is signal-connected to the tension controller.

[0012] In the above technical solution, it is further preferred that a transition mechanism is further included, which is arranged between the unwinding mechanism and the longitudinal cutting device. The transition mechanism includes a plurality of transition rollers arranged at intervals from front to back, each of the transition rollers extends in the left and right directions and can rotate around its own axis, and the multilayer product serpentines around the plurality of transition rollers from front to back.

[0013] In the above technical solution, it is further preferred that a detection device is also installed on the transition mechanism, and the detection device includes a detection switch and a reflector, and the detection switch and the reflector are respectively installed on the left and right sides of the multiple transition rollers.

[0014] In the above technical solution, it is further preferred that the longitudinal cutting knife device includes a pair of longitudinal cutting knives, the pair of longitudinal cutting knives are arranged opposite to each other on the left and right, and each longitudinal cutting knife is configured to be able to move in the left and right direction.

[0015] In the above technical solution, it is further preferred that the welding mechanism is an ultrasonic welding machine.

[0016] In the above technical solution, it is further preferred that a traction device is provided between the welding mechanism and the transverse cutting device, and the traction device is used to pull the multilayer product from the welding mechanism to the transverse cutting device.

[0017] In the above technical solution, it is further preferred that the cross-cutting knife is configured to be movable in the left-right direction to cut the multi-layer product in the left-right direction.

[0018] In the above technical solution, it is further preferred that the belt conveyor mechanism includes a pair of conveyor rollers arranged relative to each other in front and back, a conveyor motor drivingly connected to one of the conveyor rollers, and a conveyor belt tightened on the pair of conveyor rollers, and the conveyor belt is used to convey the multi-layer product from front to back.

[0019] Compared with the prior art, this application achieves the following beneficial effects:

[0020] The present application can cut multiple layers of needle-punched cotton longitudinally and transversely, and continuously weld multiple layers of needle-punched cotton, so that the multiple layers of needle-punched cotton are cut into multiple independent products that are convenient for subsequent process use. It has a simple structure, convenient operation, and a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic structural diagram of a production device for continuous welding and slitting of needle-punched cotton provided in an embodiment of the present application;

[0022] Figure 2 for Figure 1 An overhead view of the production equipment.

[0023] Among them: 1. Frame; 2. Unwinding mechanism; 21. Unwinding station; 22. Pneumatic shaft; 23. Unwinding motor; 24. Tension controller; 3. Longitudinal cutter device; 31. Longitudinal cutter; 4. Welding mechanism; 5. Transverse cutter device; 51. Transverse cutter; 6. Belt conveyor mechanism; 61. Conveyor roller; 62. Conveyor belt; 7. Pressing mechanism; 71. Pressing cylinder; 8. Transition mechanism; 81. Transition roller; 82. Detection device; 821. Detection switch; 822. Reflector; 9. Traction device; 91. Traction roller. DETAILED DESCRIPTION

[0024] In order to describe the technical content, structural features, achieved purposes and effects of the application in detail, the technical solutions in the embodiments of the application will be described below in conjunction with the drawings in the embodiments of the application. Obviously, the described embodiments are only a part of the embodiments of the application, rather than all of the embodiments. In the following description, for the purpose of explanation, many specific details are set forth to provide a detailed description of various exemplary embodiments or implementations of the invention. However, various exemplary embodiments may also be implemented without these specific details or in the case of one or more equivalent arrangements. In addition, various exemplary embodiments may be different, but are not necessarily exclusive. For example, without departing from the inventive concept, the specific shape, structure and characteristics of the exemplary embodiment may be used or implemented in another exemplary embodiment.

[0025] An embodiment of the present application provides a production equipment for continuous welding and slitting of needle-punched cotton. Multiple layers of needle-punched cotton are stacked into multi-layer products in the production equipment and conveyed from front to back. The production equipment continuously welds and longitudinally and transversely slits the multi-layer products according to production requirements, so that the multi-layer products are divided into multiple multi-layer products that meet the production requirements.

[0026] like Figure 1 As shown, the production equipment includes: a frame 1 and an unwinding mechanism 2, a longitudinal cutting device 3, a welding mechanism 4, a transverse cutting device 5, a belt conveyor mechanism 6 and a pressing mechanism 7 installed on the frame 1. The unwinding mechanism 2, the longitudinal cutting device 3, the welding mechanism 4, the transverse cutting device 5 and the belt conveyor mechanism 6 are arranged in sequence from front to back, and the pressing mechanism 7 is installed on the belt conveyor mechanism 6.

[0027] like Figure 1 、 2 As shown, the unwinding mechanism 2 includes a plurality of unwinding stations 21, each of which is provided with an inflatable shaft 22 that can rotate around its own axis, and each inflatable shaft 22 is used to unwind the needle-punched cotton toward the rear side.

[0028] The unwinding mechanism 2 also includes an unwinding motor 23 and a tension controller 24. Each air shaft 22 is connected to an unwinding motor 23. The unwinding motor 23 is used to drive the corresponding air shaft 22 to rotate about its own axis, so that the needle-punched cotton is released when the air shaft 22 rotates. The unwinding motor 23 is connected to the tension controller 24 by signal. The tension controller 24 controls the unwinding motor 23 so that the air shaft 22 unwinds the needle-punched cotton with constant tension, preventing the needle-punched cotton from being stretched or released too quickly, causing it to sag.

[0029] A transition mechanism 8 is provided between the unwinding mechanism 2 and the longitudinal cutting device 3. The transition mechanism 8 comprises a plurality of transition rollers 81 spaced apart from each other from front to back. The transition rollers 81 are arranged alternately vertically. Each transition roller 81 extends in the left-right direction and can rotate about its own axis. The multilayer product passes around the transition rollers 81 in a serpentine pattern from front to back. A detection device 82 is also installed on the transition mechanism 8, and the detection device 82 includes a detection switch 821 and a reflector 822. The detection switch 821 and the reflector 822 are respectively installed on the left and right sides of multiple transition rollers 81. The detection switch 821 is connected to the tension controller 24 signal. The detection switch 821 can emit light toward the reflector 822, and the reflector 822 reflects the light back to the detection switch 821. The detection switch 821 detects whether the reflected light is received and transmits the detection result to the tension controller. When the multi-layer product is conveyed normally, the light emitted by the detection switch 821 will be blocked. When the multi-layer product sags, the emitted light will be projected onto the reflector and reflected by the reflector to the detection switch 821. The detection switch 821 detects the light and transmits a signal to the tension controller 24. The tension controller 24 controls the unwinding motor to reduce the speed or stop rotating.

[0030] The longitudinal cutting knife device 3 has a longitudinal cutting knife 31 that can cut multi-layer products in the front-to-back direction. The longitudinal cutting knife device 3 includes a pair of longitudinal cutting knives 31. The pair of longitudinal cutting knives 31 are arranged opposite to each other on the left and right, and each longitudinal cutting knife 31 is configured to be able to move in the left and right directions, so that the position of the pair of longitudinal cutting knives 31 in the left and right directions can be adjusted according to production requirements, and finally the width of the product that meets the production requirements can be cut out.

[0031] The welding mechanism 4 is arranged on the rear side of the longitudinal cutting device and is used to weld the stacked needle-punched cotton together to facilitate subsequent processing into products such as masks, protective clothing, and surgical gowns. In the embodiment of the present application, the welding mechanism 4 is an ultrasonic welding machine. The ultrasonic welding machine uses ultra-high frequency vibration on the surface of the multi-layer product to increase the temperature at the contact point, causing the needle-punched cotton in that part to melt rapidly and the stacked parts to adhere to each other. Under the pressure of movement, the needle-punched cotton is fixed, achieving the purpose of welding the stacked needle-punched cotton.

[0032] The transverse cutter device 5 is mounted behind the welding mechanism 4. It includes a transverse cutter 51 that can move back and forth in the left-right direction. This cutter 51 cuts the multi-layer product horizontally from left to right or right to left. Together with the longitudinal cutter device 3, the transverse cutter device 5 separates the stacked needle-punched cotton into multiple multi-layer products that meet production requirements.

[0033] A traction device 9 is provided between the welding mechanism 4 and the transverse cutting device 5. This traction device 9 provides power for transporting the multilayer product within the production apparatus, thereby pulling the multilayer product from the welding mechanism 4 to the transverse cutting device 5. The traction device 9 includes upper and lower opposing traction rollers 91. The upper traction roller 91 presses the multilayer product against the lower traction roller 91. The upper and lower traction rollers 91 rotate synchronously to pull the multilayer product backward, preventing friction from pulling on the multilayer product.

[0034] The belt conveyor mechanism 6 is arranged on the rear side of the transverse cutting device 5. The belt conveyor mechanism 6 includes a pair of conveyor rollers 61 arranged opposite to each other in front and back, a conveying motor (not shown in the figure) drivingly connected to one of the conveyor rollers 61, and a conveyor belt 62 stretched on the pair of conveyor rollers 61. The conveyor belt 62 rotates under the drive of the pair of conveyor rollers 61 to convey the multi-layer product from front to back.

[0035] The pressing mechanism 7 is mounted on the belt conveyor 6 and includes a pressing member (not shown) that can move downward to press the multi-layer product against the belt conveyor 6, and a pressing cylinder 71 that drives the pressing member to press the multi-layer product. When the transverse cutter 5 is slitting the multi-layer product, the conveyor roller 61 of the belt conveyor 6 and the traction roller 91 of the traction device 9 stop rotating. The upper traction roller 91 presses the multi-layer product against the lower traction roller 91 to secure the multi-layer product in front of the transverse cutter 51. The pressing mechanism 7 presses the multi-layer product against the belt conveyor 6 to secure the multi-layer product behind the transverse cutter 51. The secured multi-layer product is easily cut horizontally by the transverse cutter 5, effectively preventing skewed cutting and improving the neatness and aesthetics of the product edges.

[0036] In the embodiment of the present application, the unwinding mechanism 2 has two unwinding stations 21 . When the production equipment is working, the two air shafts 22 of the unwinding mechanism 2 release the needle-punched cotton backward with constant tension respectively, and the double-layer needle-punched cotton is stacked up and down on the transition mechanism 8 and transported backward under the traction of the traction device 9; the pair of longitudinal cutters 31 of the longitudinal cutter device 3 moves to the required position, and the rotating longitudinal cutters 31 cut the stacked double-layer needle-punched cotton; the welding mechanism 4 welds the longitudinally cut double-layer needle-punched cotton, and the welded double-layer needle-punched cotton is pulled backward by the traction device 9 to the transverse cutter device 5, and the transverse cutter device 5 cuts the double-layer needle-punched cotton transversely according to production requirements. When the transverse cutter device 5 performs transverse cutting, the traction device 9 presses the double-layer needle-punched cotton, and the pressing mechanism 7 presses the double-layer needle-punched cotton on the stopped belt conveyor mechanism 6. The transverse cutter 51 cuts the double-layer needle-punched cotton transversely, the pressing component of the pressing mechanism is lifted, and the traction device 9 continues to pull, and the conveyor belt 62 of the belt conveyor mechanism 6 rotates to transport the transversely cut double-layer needle-punched cotton to the rear side to the stacking station.

[0037] The present application can cut multiple layers of needle-punched cotton longitudinally and transversely, and continuously weld multiple layers of needle-punched cotton, so that the multiple layers of needle-punched cotton are cut into multiple independent products that are convenient for subsequent process use. It has a simple structure, convenient operation, and a high degree of automation.

[0038] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments. The above embodiments and descriptions are only for illustrative purposes. Various changes and improvements may be made to the present application without departing from the spirit and scope of the present application. The scope of protection claimed in the present application is defined by the appended claims, the description and their equivalents.

Claims

1. A production equipment for continuous welding and slitting of needle-punched cotton, wherein multiple layers of needle-punched cotton are stacked into a multi-layer product and transported from front to back in the production equipment, characterized in that: The production equipment includes: The unwinding mechanism includes a plurality of unwinding stations, each of which is equipped with an air shaft that can rotate around its own axis, and each of the air shafts is used to unwind the needle-punched cotton toward the rear side; A longitudinal cutting device is installed on the rear side of the unwinding mechanism, and the longitudinal cutting device has a longitudinal cutting knife capable of cutting the multi-layer product in the front-to-back direction; A welding mechanism is arranged at the rear side of the longitudinal cutting device, and is used to weld the stacked needle-punched cotton together; A transverse cutting device is installed on the rear side of the welding mechanism, and the transverse cutting device has a transverse cutting knife capable of cutting the multi-layer product in the left and right directions; a belt conveyor mechanism, arranged at the rear side of the transverse cutter device; and The pressing mechanism is installed on the belt conveyor mechanism, and the pressing mechanism includes a pressing component that can move downward to press the multi-layer product on the belt conveyor mechanism.

2. The production equipment according to claim 1, characterized in that The unwinding mechanism further includes an unwinding motor and a tension controller. Each of the pneumatic shafts is connected to an unwinding motor by transmission, and the unwinding motor is connected to the tension controller by signal.

3. The production equipment according to claim 1, characterized in that It also includes a transition mechanism, which is arranged between the unwinding mechanism and the longitudinal cutting device. The transition mechanism includes a plurality of transition rollers arranged at intervals from front to back. Each of the transition rollers extends in the left and right directions and can rotate around its own axis. The multilayer product snakes around the plurality of transition rollers from front to back.

4. The production equipment according to claim 3, characterized in that The transition mechanism is further provided with a detection device, which includes a detection switch and a reflector. The detection switch and the reflector are respectively installed on the left and right sides of the plurality of transition rollers.

5. The production equipment according to claim 1, characterized in that The longitudinal cutting knife device includes a pair of longitudinal cutting knives, the pair of longitudinal cutting knives are arranged opposite to each other on the left and right sides, and each longitudinal cutting knife is configured to be able to move along the left and right directions.

6. The production equipment according to claim 1, characterized in that The welding mechanism is an ultrasonic welding machine.

7. The production equipment according to claim 1, characterized in that A traction device is provided between the welding mechanism and the transverse cutting device, and the traction device is used to pull the multilayer product from the welding mechanism to the transverse cutting device.

8. The production equipment according to claim 1, characterized in that The cross-cutting knife is configured to be movable in the left-right direction to cut the multi-layer product in the left-right direction.

9. The production equipment according to claim 1, characterized in that The belt conveyor mechanism includes a pair of conveyor rollers arranged front and back relative to each other, a conveyor motor drivingly connected to one of the conveyor rollers, and a conveyor belt tightened on the pair of conveyor rollers. The conveyor belt is used to convey the multi-layer product from front to back.

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