Gluten beating device

By designing a gluten-making device, automated kneading of gluten production is achieved, solving the problems of high labor intensity and low efficiency caused by manual rolling, improving production efficiency and maintaining the quality of gluten.

CN223274837UActive Publication Date: 2025-08-29YICHENG YIMAIDUO FOOD CO LTD
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Patent Information

Application Number
CN202422364535.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-29
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

During the gluten production process, the kneading process mainly relies on hand-rolled noodles, which leads to high labor intensity and low efficiency, and the kneading time and strength are difficult to accurately control, affecting the taste of the food.

Method used

A gluten feeding device is designed, including a feeding barrel, a rotating motor, a drive shaft, a rotating table and a feeding rod. Through automatic kneading, combined with extrusion ribs and reducers, uniform agitation and precise control of the gluten raw materials are achieved, and the action of artificial kneading is simulated.

Benefits of technology

The automatic kneading of gluten is realized, which reduces the intensity of manual labor, improves production efficiency, ensures the elasticity and toughness of gluten, and avoids the food taste decline caused by excessive kneading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a gluten beating device which is characterized in that a beating barrel is fixedly arranged as a container to ensure that gluten raw materials have a stable reaction environment, and kneading of a beating rod simulates the action of manual dough kneading, so that the gluten raw materials can be effectively stirred to be uniformly distributed in the container, and a gluten network can be quickly formed; the dough kneading machine has the advantages that good elasticity and toughness of gluten in the follow-up processing process are guaranteed, the beating time and force can be accurately controlled by adjusting the rotating speed of the rotating motor and the running force of the driving shaft, and the situation that the gluten tissue is too tight due to too long dough kneading time, and the taste of food is affected is avoided. According to the device, the dough kneading process of gluten is changed into automatic operation from traditional manual dough rolling, so that the labor intensity of workers is greatly reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gluten production and manufacturing, in particular to a gluten beating device. Background Art

[0002] The production of gluten involves multiple steps, with kneading being a key step. The purpose of kneading is to connect the protein molecules in the dough, forming a gluten network that imparts a certain elasticity and toughness. During kneading, attention must be paid to the time and intensity of the kneading. Kneading for too long or with too much force will lead to excessive gluten formation, affecting the food's texture. Therefore, the time and intensity of the kneading should be adjusted according to the food and the type of flour.

[0003] At present, kneading dough during gluten production is mostly done by rolling it out manually, which is labor-intensive and has low production efficiency. Utility Model Content

[0004] In view of the defects existing in the prior art, the purpose of the utility model is to provide a gluten beating device, which realizes the automatic kneading of gluten and greatly improves the gluten production and processing efficiency.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A gluten beating device comprises a beating barrel, a rotating motor, a driving shaft, a rotating table and a beating rod, wherein

[0007] The material barrel is fixed;

[0008] The driving shaft is rotatably mounted on the bottom of the material barrel;

[0009] The rotating motor is fixedly arranged, and the rotating shaft of the rotating motor is drivingly connected to the driving shaft;

[0010] The rotating table is fixedly mounted on the end of the driving shaft away from the rotating motor;

[0011] The beating rod is fixedly installed on the rotating table, and is used to stir the gluten raw materials in the beating barrel.

[0012] The gluten beating device also includes a support frame, which is spliced ​​into a frame structure by a plurality of support rods. The beating barrel is fixedly mounted on the upper end surface of the support frame, and the rotating motor is fixedly arranged in the middle of the support frame.

[0013] The gluten beating device also includes a reducer, which is fixedly installed in the middle of the support frame. The input end of the reducer is transmission-connected to the rotating shaft of the rotating motor, and the output end of the reducer is transmission-connected to the drive shaft.

[0014] A mounting hole is formed in the middle of the rotating table, and the punching rod is inserted into the mounting hole.

[0015] The driving shaft is arranged vertically and the beating rod is arranged horizontally.

[0016] The driving shaft is arranged vertically, and the axis of the beating rod and the axis of the driving shaft are arranged at an acute angle.

[0017] The inner wall of the material-beating barrel is formed with extrusion ribs, which are arranged vertically.

[0018] The cross-sectional shape of the extrusion rib is triangular.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The gluten beating device of the present application uses a beating barrel as a fixed container, ensuring a stable reaction environment for the gluten raw materials. At the same time, the kneading of the beating rod simulates the action of manually kneading dough, which not only effectively stirs the gluten raw materials and evenly distributes them within the container, but also quickly forms a gluten network, ensuring that the gluten maintains good elasticity and toughness during subsequent processing. In addition, by adjusting the speed of the rotating motor and the operating force of the drive shaft, the beating time and force can be accurately controlled to avoid excessive kneading time causing the gluten structure to be too tight, which affects the taste of the food. By switching the kneading process of gluten from traditional manual rolling to automated operation, the device greatly reduces the intensity of manual labor and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0022] Figure 1 This is a three-dimensional diagram of the gluten punching device of the utility model;

[0023] Figure 2 This is a top view of the gluten beating device of the present invention;

[0024] Figure 3 This is a side view of the gluten beating device of the present invention;

[0025] Figure 4 for Figure 3 Cross-sectional view in the AA direction.

[0026] In the figure: 1. Beating barrel; 2. Rotating motor; 3. Driving shaft; 4. Turntable; 5. Beating rod; 6. Support frame; 7. Reducer; 8. Mounting hole; 9. Extrusion rib; 10. Lower hopper. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of this application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0028] Example 1

[0029] Combine Figures 1 to 4 As shown, an embodiment of the present utility model discloses a gluten beating device, comprising a beating barrel 1, a rotating motor 2, a driving shaft 3, a rotating table 4 and a beating rod 5, wherein the beating barrel 1 is fixedly arranged; the driving shaft 3 is rotatably installed at the bottom of the beating barrel 1; the rotating motor 2 is fixedly arranged, and the rotating shaft of the rotating motor 2 is transmission-connected with the driving shaft 3; the rotating table 4 is fixedly installed at one end of the driving shaft 3 away from the rotating motor 2; the beating rod 5 is fixedly installed on the rotating table 4, and the beating rod 5 is used to stir the gluten raw materials in the beating barrel 1.

[0030] The gluten beating device of this embodiment uses the beating barrel 1 as a fixed container to ensure that the gluten raw materials have a stable reaction environment. At the same time, the kneading of the beating rod 5 simulates the action of manually kneading dough, which not only effectively stirs the gluten raw materials and evenly distributes them in the container, but also quickly forms a gluten network, ensuring that the gluten maintains good elasticity and toughness during subsequent processing. In addition, by adjusting the speed of the rotating motor 2 and the operating force of the drive shaft 3, the beating time and force can be accurately controlled to avoid excessive kneading time causing the gluten structure to be too tight, which affects the taste of the food. By switching the kneading process of gluten from traditional manual rolling to automated operation, the intensity of manual labor is greatly reduced and production efficiency is improved.

[0031] Furthermore, the gluten beating device of the present embodiment also includes a support frame 6, which is spliced ​​into a frame structure by a plurality of support rods. The beating barrel 1 is fixedly mounted on the upper end surface of the support frame 6, and the rotary motor 2 is fixedly mounted in the middle of the support frame 6. Placing the beating barrel 1 on the support frame 6 not only enhances the overall stability of the device and facilitates operation and maintenance, but also optimizes the spatial layout, making the production process more streamlined and neat. It is worth noting that a feed opening is provided at the bottom of the beating barrel, and a feed hopper 10 is installed on the feed opening. The feed hopper 10 is arranged in a sloped surface, and the upper end of the feed hopper 10 can be opened and closed by a slide. During the beating and kneading process, the slide is closed to make the beating barrel 1 a whole. After the gluten is beaten, the slide is pulled out, and the bottom of the beating barrel 1 and the feed hopper 10 are connected, and the beaten gluten raw materials can fall from the feed hopper 10 and enter the next process.

[0032] Furthermore, the gluten beating device of this embodiment further includes a reducer 7, which is fixedly mounted in the middle of the support frame 6. The input end of the reducer 7 is in transmission connection with the rotating shaft of the rotary motor 2, and the output end of the reducer 7 is in transmission connection with the drive shaft 3. The addition of the reducer 7 further improves the smoothness and efficiency of the system operation, ensuring that the smooth output of the rotary motor 2 is efficiently converted into stable rotation of the drive shaft 3.

[0033] Furthermore, a mounting hole 8 is formed in the middle of the rotating table 4 of this embodiment, and the beating rod 5 is inserted into the mounting hole 8. The drive shaft 3 is arranged vertically, and the axis of the beating rod 5 is arranged at an acute angle to the axis of the drive shaft 3. Of course, in other embodiments, the beating rod 5 can also be arranged horizontally. The middle of the rotating table 4 in the device serves as the mounting hole 8, so that the beating rod 5 can be easily fixed, and this structural design ensures that an acute angle can be formed between the beating rod 5 and the drive shaft 3, thereby improving the cutting effect of the beating rod 5 during the rotation process of the beating rod 5, and more fully activating the characteristics of the gluten raw material. Compared with traditional manual rolling of noodles, this automated operation not only greatly reduces physical labor, but also significantly improves the quality and production speed of gluten.

[0034] Furthermore, the inner wall of the beating barrel 1 of the present embodiment is formed with extrusion ribs 9, and the extrusion ribs 9 are arranged vertically. The cross-sectional shape of the extrusion ribs 9 is triangular. Of course, in other embodiments, the cross-sectional shape of the extrusion ribs 9 can also be semicircular or elliptical. The beating rod 5 of the present embodiment is driven by the rotating motor 2 and rotates in the beating barrel 1 containing the gluten raw material. By stirring to effectively disperse and fuse the gluten particles, the uniform beating of the gluten is achieved, thereby improving the production quality and output of the gluten. Under the synergistic effect of the extrusion ribs 9 in the beating barrel 1, the gluten raw materials can be stirred more flexibly, the stirring effect is optimized, and the problems of gluten agglomeration or uneven distribution that may occur in traditional hand-rolled noodles are avoided.

[0035] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the drawings. This is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0036] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A gluten beating device, characterized in that: It includes a beating barrel, a rotating motor, a driving shaft, a rotating table and a beating rod, among which The punching barrel is fixedly arranged; The drive shaft is rotatably mounted on the bottom of the material barrel; The rotating motor is fixedly arranged, and the rotating shaft of the rotating motor is drivingly connected to the driving shaft; The rotating platform is fixedly mounted on one end of the driving shaft away from the rotating motor; The beating rod is fixedly mounted on the rotating platform, and is used for stirring the gluten raw materials in the beating barrel.

2. The gluten beating device according to claim 1, characterized in that: It also includes a support frame, which is spliced ​​into a frame structure by a plurality of support rods. The material bucket is fixedly installed on the upper end surface of the support frame, and the rotating motor is fixedly arranged in the middle of the support frame.

3. The gluten beating device according to claim 2, characterized in that: It also includes a reducer, which is fixedly installed in the middle of the support frame, the input end of the reducer is transmission-connected to the rotating shaft of the rotating motor, and the output end of the reducer is transmission-connected to the driving shaft.

4. The gluten beating device according to any one of claims 1 to 3, characterized in that: A mounting hole is formed in the middle of the rotating table, and the beating rod is inserted into the mounting hole.

5. The gluten beating device according to claim 4, characterized in that: The driving shaft is arranged vertically, and the beating rod is arranged horizontally.

6. The gluten beating device according to claim 4, characterized in that: The driving shaft is arranged vertically, and the axis of the beating rod is arranged at an acute angle to the axis of the driving shaft.

7. The gluten beating device according to any one of claims 1 to 3, characterized in that: The inner wall of the material-beating barrel is formed with material-extruding ribs, and the material-extruding ribs are arranged vertically.

8. The gluten beating device according to claim 7, characterized in that: The cross-section of the extrusion rib is triangular.