Automatic debugging machine for efficient sorting filter

Abstract

The utility model belongs to the technical field of filter debugging, and particularly relates to a high-efficiency sorting filter automatic debugging machine, which comprises a test platform for placing a filter to be tested; the sorting system comprises a plurality of sorting containers, and the identification sheets are arranged on the sorting containers respectively and used for classifying the sorting containers; the carrying assembly is used for carrying the filters to different sorting containers and comprises a carrying platform and a second driving part for driving the carrying platform to act, the second driving part is electrically connected with the controller, and the recognizer is arranged on the carrying assembly; and the controller is electrically connected with the controller and is used for judging the debugging result of the filter. According to the utility model, the filters are unloaded through the material sweeping assembly, and the debugged filters are sorted according to the quality by arranging different identification sheets on the sorting container and correspondingly arranging an identifier on the carrying assembly in the sorting system, so that the working efficiency is greatly improved; and the problems that traditional manual sorting is low in efficiency, prone to errors and the like are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of filter debugging, and in particular relates to a high-efficiency sorting filter automatic debugging machine. Background Art

[0002] In the electronics and communications fields, filters, as key electronic components, are widely used in signal processing, communications equipment, radio equipment, and other applications. Their performance directly impacts the stability and reliability of the entire system. Debugging and sorting are essential steps in the filter production process, ensuring that each batch of products meets established quality standards and performance requirements.

[0003] The traditional filter commissioning and sorting process relies heavily on manual labor. The specific process includes: first, each filter is commissioned individually to verify that its electrical parameters meet design requirements; then, based on the commissioning results, workers manually sort the filters and place them into different containers for subsequent quality control and packaging and shipment. However, this traditional method has many drawbacks: low efficiency, limited manual sorting speed, and significant increases in labor costs as production scale expands, making it difficult to meet the needs of large-scale production; error-prone, with subjectivity and fatigue factors in manual judgment, which can easily lead to classification errors, affecting product quality and customer satisfaction; high costs, and long-term reliance on manual operations not only increases direct labor costs but also may lead to increased indirect costs such as rework and scrap due to sorting errors; and lack of traceability: manual sorting makes it difficult to accurately record the commissioning results and sorting destination of each filter, hindering product quality traceability and statistical analysis. Given the above issues, the industry urgently needs an automated, efficient, and accurate filter commissioning and sorting solution to replace traditional manual operations. Utility Model Content

[0004] The purpose of the utility model is to provide a high-efficiency automatic debugging machine for sorting filters.

[0005] To achieve the above-mentioned purpose, the present invention provides a high-efficiency automatic debugging machine for sorting filters, comprising:

[0006] A test platform and a test instrument electrically connected thereto, for placing the filter to be tested and electrically connecting to the filter;

[0007] A sweeping assembly includes a sweeping brush and a first driving member that drives the sweeping brush to rotate;

[0008] The sorting system includes an identification sheet for feature classification and an identifier for identifying the identification sheet, the identifier including an information collection end face and a first controller for receiving, processing, and sending information collected by the information collection end face, and further includes:

[0009] Sorting containers, each provided with a plurality of identification sheets, for classifying the plurality of sorting containers;

[0010] A carrying assembly, used for carrying filters to different sorting containers, comprising a carrying platform and a second driving member for driving the carrying platform, on which the identifier is provided;

[0011] The second controller is used to judge the filter debugging result and output sorting information according to the filter debugging result. The filter is deployed when the sorting information matches the collected information. The first driving member, the second driving member, the identifier, and the test meter are electrically connected to the second controller.

[0012] In some embodiments, the carrying platform includes a slide, which is arranged at an angle, and the diameter of the slide becomes smaller and smaller from the top to the bottom, forming an open part at the top for receiving materials and a narrow part at the bottom for discharging materials.

[0013] In some embodiments, the identifier is disposed at the bottom end of the slideway and corresponds to the position of the identification sheet.

[0014] In some embodiments, a rotating platform is connected to the bottom side of the slide, and the second driving member and the rotating platform are driven by a shaft-belt transmission mechanism to drive the bottom end of the slide to rotate to select a placement position.

[0015] In some embodiments, the transport platform further includes a slide rail arranged along the arrangement direction of the plurality of sorting containers, a slider being connected to the bottom side of the slide rail, and the second driving member drives the slider to move on the slide rail, thereby driving the slide rail to move along the arrangement direction of the sorting containers to select a delivery position.

[0016] In some embodiments, a first solenoid valve is provided at the narrow mouth of the slideway, and the first solenoid valve is electrically connected to the second controller.

[0017] In some embodiments, a material guide slope is further provided on one side of the test platform, a hopper is provided at the bottom of the material guide slope, the hopper is funnel-shaped, and the sorting system is provided at the bottom of the hopper.

[0018] In some embodiments, a negative pressure chamber and a diverter are further included. Several of the sorting containers are sealed and connected to the negative pressure chamber. The diverter includes a main port and several branch ports. The main port is connected to the discharge port of the hopper. The several branch ports are respectively connected to the sorting containers through sealed pipes. A second solenoid valve is also provided between the sorting container and the branch ports. The second solenoid valve is electrically connected to a second controller.

[0019] In some embodiments, a through hole is opened between the sorting containers, and the diameter of the through hole is smaller than the minimum diameter of the filter.

[0020] In some embodiments, the sorting container includes a receiving box.

[0021] This application provides a highly efficient filter sorting and automatic commissioning machine. This machine utilizes an integrated sweeping assembly to achieve automated unloading. Combining various identification plates within the sorting system with an identifier on the carrier assembly, it enables rapid and accurate quality sorting of commissioned filters. This solution not only effectively improves work efficiency and reduces labor costs, but also reduces human error, improves product quality and traceability, and thus meets the urgent needs of modern industrial production for efficiency, precision, and automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of a high-efficiency sorting filter automatic debugging machine of the utility model;

[0023] Figure 2 It is a structural schematic diagram of a sorting system according to another embodiment of the present invention;

[0024] Figure 3 This is a structural diagram of a sorting system according to another embodiment of the present invention;

[0025] Figure 4 This is a structural diagram of a sorting system according to another embodiment of the present invention;

[0026] In the picture:

[0027] Test platform 10;

[0028] Sweeping assembly 20, sweeping brush 201, first driving member 202;

[0029] Sorting system 30, identification sheet 301, identifier 302, sorting container 303, receiving box 3031, slide 304, open portion 3041, narrow portion 3042, second driving member 305, rotating table 306, shaft-belt transmission mechanism 307, slide rail 308, slider 309, first solenoid valve 310, negative pressure chamber 311, through hole 3111, flow diverter 312, main port 3121, branch port 3122, sealed pipe 313, second solenoid valve 314;

[0030] Material guide slope 40;

[0031] Hopper 50. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Because the existing filter debugging and sorting process is highly dependent on manual operation, the specific process includes: first, debugging each filter one by one to verify whether its electrical parameters meet the design requirements; then, based on the debugging results, workers manually sort the filters and place them into different containers for subsequent quality control and packaging and shipment. However, this traditional method has many drawbacks: First, manual sorting speed is limited, and as production scale expands, labor costs increase significantly, making it difficult to meet the needs of large-scale production and inefficient; second, manual judgment is subject to subjectivity and fatigue factors, which can easily lead to classification errors, affecting product quality and customer satisfaction; third, long-term reliance on manual operation not only increases direct labor costs, but may also lead to increased indirect costs such as rework and scrap due to sorting errors; finally, manual sorting makes it difficult to accurately record the debugging results and sorting destination of each filter, which is not conducive to product quality traceability and statistical analysis.

[0034] Furthermore, the present application provides a debugging machine capable of automatically debugging a filter.

[0035] Example 1

[0036] Figure 1 This is a structural diagram of a high-efficiency sorting filter automatic debugging machine provided by an embodiment of the present application.

[0037] like Figure 1 As shown, this embodiment provides a high-efficiency sorting filter automatic debugging machine, comprising:

[0038] The test platform 10 and the test instrument electrically connected thereto are used to place the filter to be tested and are electrically connected to the filter to form a path. The test instrument transmits the debugging signal of the filter to the laser debugging machine, and the laser debugging machine automatically polishes the filter according to the debugging signal.

[0039] The sweeping assembly 20 includes a sweeping brush 201 and a first driving member 202 that drives the sweeping brush 201 to rotate. After debugging is completed, the first driving member 202 drives the sweeping brush 201 to rotate, sweeping the debugged filter out of the test platform 10.

[0040] The sorting system 30 includes a tag 301 for feature classification and an identifier 302 for identifying the tag 301. The identifier 302 includes an information collection end face and a first controller for receiving, processing, and transmitting feature information from the information collection end face. When the identifier 302 enters the sensing range of the tag 301, it generates an induced current to activate the circuit on the tag, receives the feature code transmitted by the tag, completes feature information recognition, and receives, processes, and transmits the feature information through the first controller. Related technologies, such as RFID, are already quite mature and will not be described in detail here. It also includes:

[0041] Sorting containers 303 are provided with a plurality of identification sheets 301, each of which stores different characteristic information, and classifies the plurality of sorting containers 303;

[0042] The carrier assembly is used to carry the filters to different sorting containers 303, including a carrier platform and a second driving member 305 for driving the carrier platform. The second driving member 305 is provided with an identifier 302. During the movement of the carrier assembly, the identifier 302 on the carrier platform traverses the identification pieces 301 on different sorting containers 303.

[0043] A second controller (not shown) is configured to determine the filter debugging results and output sorting information based on the results. Specifically, sorting is performed based on whether the S parameter after filter debugging falls within multiple parameter ranges preset by the second controller. When the sorting information matches the characteristic information, the sweeping mechanism sweeps the filter. The first drive member 202, the second drive member 305, the identifier 302, and the test instrument are electrically connected to the second controller.

[0044] The working process of a high-efficiency sorting filter automatic debugging machine provided by this application is as follows:

[0045] After the filter debugging is completed, the second controller receives the debugging results from the test instrument and outputs the sorting information. The carrier component moves to different sorting containers 303, and the identifier 302 on it traverses the identification piece 301 on the sorting container 303. When the identified feature information matches the sorting information, the identifier 302 outputs a matching signal to the second controller. The second controller controls the sweeping component 20 to sweep the filter to the carrier component, and then the filter falls into the corresponding sorting container 303 through the carrier component, completing the sorting of filters with different debugging results.

[0046] In this embodiment, the loading platform includes a slide 304, which is tilted and tapers from top to bottom, forming an open portion 3041 at the top for receiving materials and a narrower portion 3042 at the bottom for discharging materials. Specifically, the sweeping assembly 20 sweeps the filter into the slide 304, where it slides into the sorting container 303. The open portion 3041 accommodates a wide range of material receiving needs, while the narrow portion 3042 reduces the interface requirements of the sorting container 303 during discharge, allowing a wider variety and number of sorting containers 303 to be accommodated within a limited space.

[0047] In this embodiment, the identifier 302 is disposed at the bottom end of the slide 304 and corresponds to the position of the identification sheet 301 .

[0048] In this embodiment, a rotating platform 306 is connected to the bottom of the slide 304. A second drive member 305 and the rotating platform 306 are driven by a shaft-belt transmission mechanism 307, driving the bottom end of the slide 304 to rotate to select a placement location. Specifically, the second drive member 305 drives the rotating platform 306, causing the bottom end of the slide 304 to move in a circular motion around the top end. During this motion, the identifier 302 at the bottom end of the slide 304 traverses and identifies the identification patches 301 on the sorting container 303. In this embodiment, the second drive member 305 can be a stepper motor.

[0049] In this embodiment, a material guide ramp 40 is provided on one side of the test platform 10. A funnel-shaped hopper 50 is located at the bottom of the ramp, and the sorting system 30 is located at the bottom of the hopper 50. The smooth design and appropriate inclination angle of the material guide ramp 40 help reduce collision and friction during filter transport, thereby reducing the risk of material damage. The hopper 50 is located below the material guide ramp 40 and is used to receive filters that slide down the ramp and collect them in a centralized and orderly manner for sorting.

[0050] This embodiment uses a sweeping assembly 20 to achieve automated unloading. Combined with the different identification patches 301 in the sorting system 30 and the identifier 302 on the carrier assembly, this allows for rapid and accurate quality sorting of debugged filters. This solution not only effectively improves work efficiency and reduces labor costs, but also reduces human error, thus meeting the urgent needs of modern industrial production for efficiency, precision, and automation.

[0051] Example 2

[0052] Figure 2 This is a structural diagram of a high-efficiency automatic debugging machine for sorting filters provided by another embodiment of the present application;

[0053] like Figure 2As shown, in this embodiment, the transport platform further includes a slide rail 308 arranged along the arrangement direction of the plurality of sorting containers 303. A slider 309 is connected to the bottom side of the slide rail 304. A second drive member 305 drives the slider 309 to move on the slide rail 308, thereby driving the slide rail 304 to move along the arrangement direction of the sorting containers 303 to select a delivery position. In this embodiment, the second drive member 305 can be a linear motor.

[0054] After debugging is completed, the second driving member 305 drives the slider 309 to move on the slide rail 308, driving the slideway 304 to move along the arrangement direction of the sorting containers 303 to select a placement position.

[0055] In this embodiment, slide rails 308 are provided in the direction in which the sorting containers 303 are arranged, so that the slide 304 can move linearly on the slide rails 308. Compared with the rotary motor solution in Example 1, the type and number of sorting containers 303 implemented are limited by the rotation range of the rotary motor and the length of the slide 304. In this embodiment, more sorting containers 303 can be arranged on the side of the slide rails 308.

[0056] Example 3

[0057] Figure 3 This is a structural diagram of a high-efficiency automatic debugging machine for sorting filters provided in another embodiment of the present application.

[0058] like Figure 3 As shown, in this embodiment, the narrow portion 3042 of the slide 304 is further provided with a first solenoid valve 310, which is electrically connected to a second controller. After the filter is debugged, the second controller controls the sweeping assembly 20 to sweep the filter onto the carrier assembly. The second controller receives the debug results from the test instrument and outputs sorting information. The carrier assembly moves to different sorting containers 303. The identifier 302 on the carrier assembly scans the identification patches 301 on the various sorting containers 303. When the identified feature information matches the sorting information, the identifier 302 outputs a matching signal to the second controller, which controls the opening of the first solenoid valve 310, causing the filter to slide into the corresponding sorting container 303, completing the sorting of filters with different debug results.

[0059] Compared with Example 2, the carrying platform needs to be moved to the matching sorting container 303 before sweeping the material, which places greater requirements on the specifications of the open part 3041 of the slide 304. For example, when the number and type of sorting containers 303 reach a certain number, the open part 3041 of the slide 304 is far away from the sweeping position of the sweeping component 20 and cannot receive the swept material. In this embodiment, a first solenoid valve 310 is provided to change the action sequence of the sweeping component 20 and the carrying platform. The sweeping action is performed first, so that the filter is temporarily stored in the carrying platform. When the carrying platform is moved to the matching sorting container 303, the second controller controls the first solenoid valve 310 to open, and the filter slides into the corresponding sorting container 303. There is no need to open a larger open part 3041 according to the number of sorting containers 303, and the structure is more reasonable.

[0060] Example 4

[0061] Figure 4 This is a structural diagram of a high-efficiency automatic debugging machine for sorting filters provided in another embodiment of the present application.

[0062] like Figure 4 As shown, in this embodiment, a negative pressure chamber 311 and a diverter 312 are further included. Several sorting containers 303 are sealed and connected to the negative pressure chamber 311. The diverter 312 includes a main port 3121 and several branch ports 3122. The main port 3121 is connected to the discharge port of the hopper 50, and the several branch ports 3122 are respectively connected to the sorting containers 303 through sealed pipes 313. A second solenoid valve 314 is further provided between the several sorting containers 303 and the branch ports 3122. The second solenoid valve 314 is electrically connected to the second controller. The negative pressure chamber 311 also includes a sealed chamber cover (not shown). During operation, the second solenoid valves 314 are normally closed, and the negative pressure chamber 311 and the sorting containers 303 are in a negative pressure state. After the filter is debugged, the second controller controls the sweeping assembly 20 to sweep the filter. At the same time, the second controller opens the solenoid valves provided on the matching sorting containers 303 based on the sorting information obtained from the debugging results. The filter is sucked into the corresponding sorting container 303 by the negative pressure, and the second solenoid valves 314 are closed.

[0063] Compared with mechanical sorting, the pipe directly connected to the negative pressure chamber 311 in this embodiment has higher sorting efficiency, a more compact structure, and a smaller footprint. At the same time, in a negative pressure environment, it can effectively prevent dust from flying and keep the working environment clean and safe.

[0064] In this embodiment, a through hole 3111 is opened between the plurality of sorting containers 303. The diameter of the through hole 3111 is smaller than the minimum diameter of the filter. The plurality of sorting containers 303 share a negative pressure environment through the through hole 3111. Only one negative pressure fan is required to meet the demand.

[0065] In this embodiment, the sorting container 303 includes a material receiving box 3031 . When the material is fully loaded, the material receiving box 3031 can be replaced.

[0066] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency sorting filter automatic debugging machine, characterized in that: include: A test platform and a test instrument electrically connected thereto, for placing the filter to be tested and electrically connecting to the filter; A sweeping assembly includes a sweeping brush and a first driving member that drives the sweeping brush to rotate; The sorting system includes an identification sheet for feature classification and an identifier for identifying the identification sheet, the identifier including an information collection end face and a first controller for receiving, processing, and sending information collected by the information collection end face, and further includes: Sorting containers, each provided with a plurality of identification sheets, for classifying the plurality of sorting containers; A carrying assembly, used for carrying filters to different sorting containers, comprising a carrying platform and a second driving member for driving the carrying platform, on which the identifier is provided; The second controller is used to judge the filter debugging result and output sorting information according to the filter debugging result. The filter is deployed when the sorting information matches the collected information. The first driving member, the second driving member, the identifier, and the test meter are electrically connected to the second controller.

2. The high-efficiency sorting filter automatic debugging machine according to claim 1, characterized in that: The carrying platform includes a slideway, which is arranged at an angle, and the diameter of the slideway becomes smaller and smaller from the top to the bottom, forming an open part at the top for receiving materials and a narrow part at the bottom for discharging materials.

3. The high-efficiency sorting filter automatic debugging machine according to claim 2, characterized in that: The identifier is arranged at the bottom end of the slide and corresponds to the position of the identification piece.

4. The high-efficiency sorting filter automatic debugging machine according to claim 3, characterized in that: The bottom side of the slide is connected with a rotating platform, and the second driving member and the rotating platform are driven by a shaft-belt transmission mechanism to drive the bottom end of the slide to rotate to select a placement position.

5. The high-efficiency sorting filter automatic debugging machine according to claim 3, characterized in that: The transport platform further includes a slide rail arranged along the arrangement direction of the plurality of sorting containers. A slider is connected to the bottom side of the slide rail. The second driving member drives the slider to move on the slide rail, thereby driving the slide rail to move along the arrangement direction of the sorting containers to select a placement position.

6. The high-efficiency sorting filter automatic debugging machine according to claim 5, characterized in that: A first solenoid valve is provided at the narrow mouth of the slideway, and the first solenoid valve is electrically connected to the second controller.

7. The high-efficiency sorting filter automatic debugging machine according to claim 1, characterized in that: A material guiding slope is further provided on one side of the test platform, a hopper is provided at the bottom of the material guiding slope, the hopper is in a funnel shape, and the sorting system is provided at the bottom of the hopper.

8. The high-efficiency sorting filter automatic debugging machine according to claim 7, characterized in that: The device further includes a negative pressure chamber and a diverter. Several of the sorting containers are sealed and connected to the negative pressure chamber. The diverter includes a main port and several branch ports. The main port is connected to the discharge port of the hopper. The several branch ports are respectively connected to the sorting containers through sealed pipes. A second solenoid valve is also provided between the sorting container and the branch port. The second solenoid valve is electrically connected to a second controller.

9. The high-efficiency sorting filter automatic debugging machine according to claim 8, characterized in that: Through holes are provided between the sorting containers, and the diameter of the through holes is smaller than the minimum diameter of the filter.

10. The high-efficiency sorting filter automatic debugging machine according to claim 8, characterized in that: The sorting container includes a material receiving box.

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