Multi-environment simulation safety helmet detection device
By designing a multi-environment simulated safety helmet detection device, using the adjustment base, insulation box and metal frame, the pressure impact test of the safety helmet in normal temperature and high temperature environments is realized, solving the limitations of existing equipment testing and improving the detection capability of the safety helmet in extreme environments.
Patent Information
- Application Number
- CN202422699245.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing safety helmet detection devices lack many environmental simulation conditions, making it difficult to meet the testing needs in complex environments such as high temperatures, which affects the in-depth verification of the reliability and protective performance of safety helmets in extreme environments.
A multi-environment simulated safety helmet detection device is designed, including an adjustment base, an insulating box and a metal frame. The pressure impact test in a normal temperature and high temperature environment is achieved through impact cylinders and pressure impact components, the high temperature environment is simulated by electric heating pipes, and different types of pressure impact tests are achieved through removable impact plates.
It has achieved a comprehensive evaluation of the safety helmet in normal temperature and high temperature environments, expanded the detection range, and improved the reliability and protective performance verification capabilities of the safety helmet in extreme environments.
Smart Images

Figure CN223283854U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of safety helmet detection, in particular to a multi-environment simulation safety helmet detection device. Background Art
[0002] A hard hat is a piece of protective equipment used to protect the head from falling objects or other potentially dangerous injuries. It is widely used in high-risk work environments such as construction, mining, and factories. It consists of an outer shell, a cushioning layer, and a wearing device. The outer shell is usually made of a sturdy material such as high-density polyethylene or fiberglass, which has good impact and puncture resistance. The cushioning layer is used to absorb and disperse external forces, reducing direct damage to the head caused by impact. The wearing device can adjust the distance between the head and the helmet shell, further improving comfort and protective effects. Hard hats not only meet the testing requirements of national or international standards, but also effectively reduce injuries to the head caused by accidents in the workplace. They are important equipment for protecting worker safety.
[0003] To ensure that hard hats meet national or international production and safety standards, random sampling safety quality inspections are required after production. Currently, existing hard hat testing devices, due to a lack of multi-environmental simulation testing conditions, primarily conduct basic pressure impact tests on hard hats. This makes it difficult to meet the testing requirements for more complex conditions, such as simulating high-temperature environments. Consequently, there may be certain limitations in comprehensively evaluating their performance in different extreme environments. This limitation may affect in-depth verification of the reliability and protective performance of hard hats in these environments.
[0004] Based on this, we propose a multi-environment simulation helmet detection device to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the present invention to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0006] Therefore, the purpose of this utility model is to provide a multi-environment simulation safety helmet detection device, which can solve the problem that the existing safety helmet detection device has testing limitations due to the lack of multi-environment simulation conditions, and is difficult to meet the testing requirements in complex environments such as simulated high temperature, thereby affecting the in-depth verification of the reliability and protective performance of the safety helmet in extreme environments.
[0007] To solve the above technical problems, the present invention provides a multi-environment simulated helmet detection device, which adopts the following technical solution: it includes an adjustable base, a safety detection component is installed on the top of the adjustable base, and the safety detection component includes a heat insulation box, a metal frame is provided inside the heat insulation box, and a helmet body is also provided inside the metal frame. A placement table is installed on the inner bottom of the metal frame, and a placement slot is provided on the top of the placement table. Impact cylinders are connected to both sides of the top of the metal frame, and a pressure impact component is also provided between the output ends of two groups of impact cylinders;
[0008] The pressure impact component includes a connecting plate body, an impact plate is installed at the bottom of the connecting plate body, two groups of clamping grooves are opened at the bottom of the connecting plate body, both ends of the connecting plate body are connected to the first guide blocks, the bottoms of the two groups of first guide blocks are respectively provided with elastic clamping blocks, two groups of clamping plates are installed on the top of the impact plate, the two ends of the impact plate are respectively connected to the second guide blocks, and the tops of the two groups of second guide blocks are also respectively provided with positioning slots.
[0009] Optionally, the snap-fitting groove and the snap-fitting plate are plug-fitted, and the positioning snap-fitting groove and the elastic snap-fitting block are snap-fitted.
[0010] Optionally, a first support rod is connected to the bottom of the metal frame, two groups of guide plates are connected to both sides of the outside of the metal frame, several groups of arc-shaped grooves are opened on the side of the metal frame close to the guide plate, and first slider grooves are also opened on both sides of the inner wall of the metal frame. The first slider groove matches the first guide block and the second guide block structure, and the first slider groove is in sliding fit with the first guide block and the second guide block.
[0011] Optionally, an insulation cavity is provided inside the insulation box, two groups of slide grooves are provided on both sides of the inner wall of the insulation cavity, and multiple groups of electric heating tubes are also provided on the inner side of the insulation cavity.
[0012] Optionally, the slide plate groove and the guide plate are in a sliding fit, and the electric heating tube and the arc-shaped groove are in an embedded fit.
[0013] Optionally, a guide groove is provided through the top of the adjustment base and the bottom of the heat insulation box, a second slider groove is provided inside the adjustment base, the four corners of the bottom of the adjustment base are connected to movable wheels, and adjustment plates are installed at both ends of the adjustment base, and an adjustment screw is rotatably connected between the two groups of adjustment plates, and the middle part of the adjustment screw is threadedly connected to an adjustment base block, and the adjustment base block matches the second slider groove structure. A second support rod is also provided on the top of the adjustment base block, and the second support rod has the same structure as the first support rod, and the second support rod, the first support rod and the guide groove are slidably matched.
[0014] In summary, the present invention has at least one of the following beneficial effects:
[0015] 1. This solution uses a safety detection component installed on the top of the adjustment base. The safety detection component is mainly composed of a heat insulation box and a metal frame, wherein the metal frame is connected by a first support rod at the bottom and a second support rod installed on the top of the adjustment base block. Since the two support rods have the same structure, the metal frame can be firmly installed on the top of the adjustment base. When the adjustment screw installed between the two sets of adjustment plates is rotated, the adjustment base can make the metal frame connected on the top move horizontally with the help of the sliding cooperation of the first support rod and the second support rod and the guide groove. When the metal frame moves to the outside of the heat insulation box, the impact cylinder cooperates with the pressure impact component to perform a pressure impact test on the safety helmet body at room temperature. After the metal frame moves to the inside of the heat insulation box, the sealed door of the heat insulation box is closed and the electric heating tube is started. The safety detection component can perform a pressure shock test on the safety helmet body to be tested in a high temperature environment.
[0016] 2. This solution adds two sets of snap-in slots at the bottom of the connecting plate body and installs two sets of snap-in plates on the top of the impact plate. Through the plug-in cooperation of the snap-in slots and the snap-in plates, the impact plate can be precisely limited between the output ends of the two sets of impact cylinders. At the same time, with the help of the snap-in cooperation between the positioning slots and the elastic card blocks, the impact plate is further fixed to improve its stability with the impact cylinder. This structural design allows the impact plate to be disassembled and maintained according to test requirements, and different types of impact plates can be replaced to meet the needs of different pressure impact tests such as collision and puncture, thereby expanding the test range and applicability of the equipment in safety helmet testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the safety detection component of the utility model;
[0020] Figure 3 This is a schematic diagram of the metal frame structure of the present utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the pressure impact component of the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the electric heating tube of the utility model;
[0023] Figure 6 This is a schematic diagram of the adjustment base block structure of the present utility model.
[0024] Explanation of the accompanying drawings: 1. Adjustment base; 2. Safety detection component; 3. Heat insulation box; 4. Metal frame; 5. Safety helmet body; 6. Placing table; 7. Placing slot; 8. Impact cylinder; 9. Pressure impact component; 10. Connecting plate; 11. Impact plate; 12. Clamping slot; 13. First guide block; 14. Elastic clamping block; 15. Clamping plate; 16. Second guide block; 17. Positioning slot; 18. First support rod; 19. Guide plate; 20. Arc groove; 21. First slider slot; 22. Insulation cavity; 23. Slide plate slot; 24. Electric heating tube; 25. Guide slot; 26. Second slider slot; 27. Moving wheel; 28. Adjustment plate; 29. Adjustment screw; 30. Adjustment base block; 31. Second support rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example: Refer to Figures 1 to 6, the utility model provides an embodiment of a multi-environment simulation helmet detection device, including an adjustment base 1, a safety detection component 2 is installed on the top of the adjustment base 1, the safety detection component 2 includes a heat insulation box 3, a metal frame 4 is provided inside the heat insulation box 3, and a helmet body 5 is also provided inside the metal frame 4. A placement table 6 is installed on the bottom of the inner side of the metal frame 4, and a placement slot 7 is provided on the top of the placement table 6. Impact cylinders 8 are connected to both sides of the top of the metal frame 4, and a pressure impact component 9 is provided between the output ends of the two groups of impact cylinders 8. The pressure impact component 9 includes a connecting plate body 10, an impact plate 11 is installed at the bottom of the connecting plate body 10, and two groups of clamping grooves 12 are provided at the bottom of the connecting plate body 10. Both ends of the connecting plate body 10 are connected to a first guide block 13, and the two groups Elastic card blocks 14 are respectively provided at the bottom of the first guide block 13, and two groups of clamping plates 15 are installed on the top of the impact plate 11. The two ends of the impact plate 11 are respectively connected to the second guide blocks 16, and the tops of the two groups of second guide blocks 16 are also provided with positioning card slots 17. When the metal frame 4 is horizontally displaced and adjusted to the outside of the heat insulation box 3, the safety detection component 2 can perform a pressure shock test on the safety helmet body 5 to be tested under normal temperature conditions through the cooperation of the impact cylinder 8 and the pressure shock component 9. When the metal frame 4 is horizontally displaced and adjusted to the inside of the heat insulation box 3, the sealing door on one side of the heat insulation box 3 is closed, and the electric heating tube 24 installed inside the heat insulation box 3 is energized. At this time, the safety detection component 2 can perform a pressure shock test on the safety helmet body 5 to be tested under high temperature conditions.
[0027] The snap-fitting groove 12 and the snap-fitting plate 15 are plug-fitting, and the positioning snap-fitting groove 17 and the elastic snap-fitting block 14 are plug-fitting. Through the plug-fitting between the snap-fitting groove 12 and the snap-fitting plate 15, and the snap-fitting structural design between the positioning snap-fitting groove 17 and the elastic snap-fitting block 14, the impact plate 11 used for the pressure impact of the helmet body 5 can be limited at the output end of the two groups of impact cylinders 8, and the impact plate 11 limited between the output ends of the two groups of impact cylinders 8 can also be fixed by snapping. The bottom of the metal frame 4 is connected to a first support rod 18, and two groups of guide plates 19 are connected to both sides of the outside of the metal frame 4. Several groups of arc-shaped grooves 20 are provided on one side of the metal frame 4 close to the guide plate 19, and first slider grooves 21 are respectively provided on both sides of the inner wall of the metal frame 4. The first slider groove 21 is connected to the first guide block 13 and the second guide block 1 6 structures match each other, the first slider groove 21 is slidably matched with the first guide block 13 and the second guide block 16. The structural design of the sliding match between the first slider groove 21 and the first guide block 13 and the second guide block 16 can guide and limit the two ends of the pressure impact component 9, and prevent the pressure impact component 9 from being displaced during the stamping lifting and adjusting process. An insulation cavity 22 is provided inside the heat insulation box 3, and two groups of slide grooves 23 are provided on both sides of the inner wall of the insulation cavity 22. A plurality of groups of electric heating tubes 24 are also provided on the inside of the insulation cavity 22. By installing a plurality of groups of electric heating tubes 24 on the inside of the insulation cavity 22, the electric heating tubes 24 can heat the inside of the insulation cavity 22 when powered on, and can simulate the high temperature environment of the helmet body 5 to be subjected to the pressure impact test.
[0028] The slide groove 23 and the guide plate 19 are in sliding cooperation, and the electric heating tube 24 and the arc-shaped groove 20 are in embedded cooperation. Through the structural design of the sliding cooperation between the slide groove 23 and the guide plate 19, the two sides of the horizontally movable metal frame 4 can be guided and limited. A guide groove 25 is provided through the top of the adjustment base 1 and the bottom of the heat insulation box 3. A second slider groove 26 is provided inside the adjustment base 1. The four corners of the bottom of the adjustment base 1 are connected to moving wheels 27. Adjustment plates 28 are installed at both ends of the adjustment base 1. An adjustment screw 29 is rotatably connected between the two sets of adjustment plates 28. The adjustment screw The middle part of 29 is threadedly connected to an adjustment base block 30, and the adjustment base block 30 matches the structure of the second slider groove 26. A second support rod 31 is also provided on the top of the adjustment base block 30. The second support rod 31 has the same structure as the first support rod 18. The second support rod 31, the first support rod 18 and the guide groove 25 are slidingly matched. Through the structural design of the sliding match between the first support rod 18, the second support rod 31 and the guide groove 25, when the adjustment screw 29 installed between the two sets of adjustment plates 28 is rotated in the positive or negative direction, the adjustment base 1 can horizontally displace the metal frame 4 connected to the top.
[0029] Working principle: This solution is through the safety detection component 2 installed on the top of the adjustment base 1, wherein the safety detection component 2 is mainly composed of a heat insulation box 3 and a metal frame 4. The metal frame 4 is connected to the first support rod 18 installed at the bottom and the second support rod 31 installed on the top of the adjustment base 30. Since the second support rod 31 has the same structure as the first support rod 18, the metal frame 4 with the safety helmet body 5, the impact cylinder 8 and the pressure impact component 9 installed inside can be fixed on the top of the adjustment base 1. When the adjustment screw 29 installed between the two sets of adjustment plates 28 is rotated in the positive or negative direction, the first support rod 18, the second support rod 31 and the guide groove are connected. 25 are designed to slide together, and the adjustment base 1 can horizontally displace the metal frame 4 connected to the top. When the metal frame 4 is horizontally displaced and adjusted to the outside of the heat insulation box 3, the safety detection component 2 can perform a pressure shock test on the helmet body 5 to be tested under normal temperature conditions through the use of the impact cylinder 8 and the pressure shock component 9. When the metal frame 4 is horizontally displaced and adjusted to the inside of the heat insulation box 3, the sealing door on one side of the heat insulation box 3 is closed, and the electric heating tube 24 installed inside the heat insulation box 3 is energized. At this time, the safety detection component 2 can perform a pressure shock test on the helmet body 5 to be tested under high temperature conditions.
[0030] This solution uses two sets of snap-fit grooves 12 opened at the bottom of the connecting plate body 10 and two sets of snap-fit plates 15 installed on the top of the impact plate 11. Since the snap-fit grooves 12 and the snap-fit plates 15 are plug-fitted to each other, the impact plate 11 used for the pressure impact of the safety helmet body 5 can be limited to the output ends of the two sets of impact cylinders 8. Combined with the structural design of the snap-fit between the positioning slots 17 and the elastic block 14, the impact plate 11 limited between the output ends of the two sets of impact cylinders 8 can also be snap-fitted and fixed, which can effectively improve the stability of the connection between the impact plate 11 and the impact cylinder 8. From the above, it can be seen that the safety detection component 2 designed in this solution can disassemble, connect, repair and replace the impact plate 11 according to the test usage, and can replace and assemble the impact plate 11 with different pressure impact test effects such as collision and puncture.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multi-environment simulation helmet detection device, comprising an adjustment base (1), characterized in that: A safety detection component (2) is installed on the top of the adjustment base (1), and the safety detection component (2) includes a heat insulation box (3), a metal frame (4) is provided inside the heat insulation box (3), and a safety helmet body (5) is also provided inside the metal frame (4), a placement table (6) is installed on the inner bottom of the metal frame (4), and a placement slot (7) is provided on the top of the placement table (6), and impact cylinders (8) are connected to both sides of the top of the metal frame (4), and a pressure impact component (9) is also provided between the output ends of the two groups of impact cylinders (8); The pressure impact component (9) includes a connecting plate body (10), an impact plate (11) is installed at the bottom of the connecting plate body (10), two groups of clamping grooves (12) are opened at the bottom of the connecting plate body (10), both ends of the connecting plate body (10) are connected to first guide blocks (13), the bottoms of the two groups of the first guide blocks (13) are respectively provided with elastic clamping blocks (14), two groups of clamping plates (15) are installed at the top of the impact plate (11), the two ends of the impact plate (11) are respectively connected to second guide blocks (16), and the tops of the two groups of the second guide blocks (16) are also respectively provided with positioning clamping grooves (17).
2. The multi-environment simulation helmet detection device according to claim 1, characterized in that: The clamping groove (12) and the clamping plate (15) are plug-fitted, and the positioning clamping groove (17) and the elastic clamping block (14) are clamped.
3. The multi-environment simulation helmet detection device according to claim 2, characterized in that: The bottom of the metal frame (4) is connected to a first support rod (18), and two sets of guide plates (19) are connected to both sides of the outside of the metal frame (4). A plurality of arc-shaped grooves (20) are provided on one side of the metal frame (4) close to the guide plates (19). First slider grooves (21) are also provided on both sides of the inner wall of the metal frame (4). The first slider grooves (21) match the structures of the first guide block (13) and the second guide block (16), and the first slider grooves (21) are in sliding fit with the first guide block (13) and the second guide block (16).
4. The multi-environment simulation helmet detection device according to claim 3, characterized in that: A heat-insulating cavity (22) is provided inside the heat-insulating box (3), two groups of slide grooves (23) are provided on both sides of the inner wall of the heat-insulating cavity (22), and a plurality of groups of electric heating tubes (24) are also provided inside the heat-insulating cavity (22).
5. The multi-environment simulation helmet detection device according to claim 4, characterized in that: The slide plate groove (23) and the guide plate (19) are in sliding engagement, and the electric heating tube (24) and the arc-shaped groove (20) are in embedding engagement.
6. The multi-environment simulation helmet detection device according to claim 1, characterized in that: A guide groove (25) is provided through the top of the adjustment base (1) and the bottom of the heat insulation box (3), a second slider groove (26) is provided inside the adjustment base (1), and moving wheels (27) are connected to the four corners of the bottom of the adjustment base (1). Adjustment plates (28) are installed at both ends of the adjustment base (1), and an adjustment screw (29) is rotatably connected between the two groups of adjustment plates (28). The middle part of the adjustment screw (29) is threadedly connected to an adjustment base block (30), and the adjustment base block (30) matches the structure of the second slider groove (26). A second support rod (31) is also provided on the top of the adjustment base block (30), and the second support rod (31) has the same structure as the first support rod (18), and the second support rod (31), the first support rod (18) and the guide groove (25) are in sliding fit.