Submerged arc furnace gas recycling equipment
Through the motor-driven half-gear system and automatic dust collection device, the bag blockage and high temperature in the gas recycling equipment of the mine furnace is solved, and the continuous purification of the filter plate and efficient dust cleaning are realized, reducing labor intensity and safety risks.
Patent Information
- Application Number
- CN202422306285.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the purification process of existing mineral hot furnace gas recycling equipment, the cloth bags are prone to clogging and high temperature, resulting in poor purification effect and difficulty in replacement, affecting the safety of staff.
The half-gear system driven by a motor makes the moving seat reciprocate, drives the filter plate to flip, cleans up the attached dust and impurities, and combines the sealing gasket and electric push rod to automatically collect dust to avoid manual operation.
The continuous purification of the filter plate is achieved, the frequency of bag replacement is reduced, labor intensity and scald risk is reduced, and purification efficiency and safety is improved.
Smart Images

Figure CN223287791U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coal gas recovery and utilization of submerged arc furnaces, in particular to equipment for recovering and utilizing coal gas from submerged arc furnaces. Background Art
[0002] Submerged arc furnace, also known as electric arc furnace or resistance furnace, is mainly used for reducing smelting ores, carbonaceous reducing agents and solvents and other raw materials. Coal gas is a gas containing combustible components obtained by processing coal as raw material. According to the processing method, gas properties and use, it can be divided into: water gas, semi-water gas and air gas (or producer gas) obtained by coal gasification.
[0003] When existing ore-fired furnace gas recovery and utilization equipment recycles and utilizes the gas, it is necessary to first purify the dust and impurities in the gas. Usually, the gas is purified by using a bag. This method easily causes a large amount of dust and impurities to adhere to the bag, which is prone to blockage, resulting in the gas not being able to pass through the bag better. The gas will be produced at a high temperature, which causes the bag to also be at a high temperature. It is not easy for the staff to replace the bag, which affects the gas purification effect. Utility Model Content
[0004] The purpose of the present utility model is to provide a coal gas recovery and utilization device for an electric arc furnace. By setting a movable seat, specifically a motor driving a half gear to rotate continuously, the movable seat will be reciprocated, and the filter plate will be continuously flipped, thereby achieving a cleaning effect, so that the dust and impurities attached to the filter plate fall off, so that the coal gas can be continuously purified, avoiding the use of a cloth bag method, replacing the cloth bag, reducing the labor of the staff, and avoiding the risk of burns, solving the problem that the existing coal gas is usually purified by a cloth bag method when it is recycled and utilized, which makes it easy for a large amount of dust and impurities to adhere to the cloth bag, and is prone to clogging, resulting in the coal gas not being able to pass through the cloth bag better, and the coal gas will be generated at a high temperature, resulting in the cloth bag also having a large temperature, and it is not easy for the staff to replace the cloth bag.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a coal gas recovery and utilization device for an ore-bearing furnace, comprising a base, a purification box fixedly connected to the top of the base, an air outlet pipe fixedly connected to the top of the purification box, an air inlet pipe fixedly connected to the left side of the purification box, two partitions fixedly connected to the inner wall of the purification box, a fixed plate fixedly connected to one side corresponding to the two partitions, a top of the fixed plate in contact with a movable seat, a plurality of push rods fixedly connected to the front and back of the movable seat, a motor provided in front of the movable seat, the bottom of the motor fixedly connected to the top of the fixed plate, a half gear fixedly connected to the output end of the back of the motor, a convex tooth provided on the top of the movable seat, and the top of the movable seat meshing with the half gear through the convex tooth;
[0007] Three groups of purification components are arranged under the fixed plate, and the three groups of purification components are arranged in a horizontal array. The purification components include a filter plate, and a fixed shaft is fixedly connected to the inside of the filter plate. The front and back sides of the fixed shaft are rotatably connected to the partition. Two limit rods are fixedly connected to the top of the filter plate, and a straight slot is opened inside the limit rod. The inner wall of the straight slot is in contact with the outer surface of the push rod.
[0008] Furthermore, a baffle shell is fixedly connected to the top of the fixed plate, the front and back sides of the baffle shell are fixedly connected to the surfaces of two partitions, the right side of the inner wall of the baffle shell is fixedly connected to a limiting block, a circulation groove is provided on the right side of the fixed plate, two sliding holes are provided on the left side of the movable seat, the inner walls of the two sliding holes are slidably connected to fixed rods, the left sides of the two fixed rods are fixedly connected to the left side of the inner wall of the purification box, a spring is sleeved on the outside of the fixed rod, the left side of the spring is fixedly connected to the inner wall of the purification box, and the right side of the spring is fixedly connected to the left side of the movable seat.
[0009] Furthermore, a T-slot is provided at the bottom of the movable seat, and a slide rail is slidably connected to the inner wall of the T-slot. The bottom of the slide rail is fixedly connected to the top of the fixed plate. The right side of the movable seat contacts the left side of the limit block, and the top of the limit rod passes through the fixed plate and extends above the fixed plate.
[0010] Furthermore, rubber cover 1 is fixedly connected to the upper left and right sides of the filter plate, and the tops of the two rubber covers are fixedly connected to the bottom of the fixed plate. Rubber cover 2 is fixedly connected to the lower left and right sides of the filter plate, and the bottoms of the two rubber covers are fixedly connected to the bottom of the inner wall of the purification box.
[0011] Furthermore, a plurality of drain grooves are provided at the bottom of the purification box, a sealing gasket is inserted at the bottom of each of the drain grooves, and a connecting rod is fixedly connected to the bottom of the sealing gasket.
[0012] Furthermore, a storage box is inserted into the base, a baffle is fixedly connected to the left side of the storage box, an electric push rod is fixedly connected to the bottom of the inner wall of the storage box, the top output end of the electric push rod is fixedly connected to the bottom of the connecting rod, and a sealing strip is provided on the left side of the base, and the left side of the sealing strip is in contact with the right side of the baffle.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model sets a movable seat, specifically a motor drives the half gear to rotate continuously, which makes the movable seat reciprocate, and the filter plate will flip continuously, thereby achieving the cleaning effect, so that the dust and impurities attached to the filter plate fall off, so that the gas can be continuously purified, avoiding the use of cloth bags, replacing the cloth bags, reducing the labor of the staff, and avoiding the risk of burns.
[0015] 2. The utility model sets a sealing gasket. Specifically, after the filter plate is cleaned, the electric push rod is started to drive the connecting rod to move downward, and the connecting rod drives several sealing gaskets to move downward, opening the leakage groove, so that the cleaned dust falls into the storage box and is collected. This process does not require manual operation, which reduces labor again, and can be carried out simultaneously with cleaning the filter plate, thereby improving cleaning efficiency.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the purification box of the utility model;
[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the purification box of the utility model;
[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of A in the middle;
[0022] Figure 5 This is a schematic diagram of the top structure of the fixed plate of the utility model;
[0023] Figure 6 This is a schematic diagram of the internal structure of the base of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Base; 11. Purification box; 111. Exhaust pipe; 112. Inlet pipe; 12. Partition; 121. Fixed plate; 122. Baffle; 221. Limit block; 123. Circulation slot; 124. Moving seat; 241. Push rod; 242. Fixed rod; 243. Spring; 244. Slide rail; 125. Motor; 251. Half gear; 13. Purification component; 131. Filter plate; 132. Fixed shaft; 133. Rubber cover 1; 134. Limit rod; 135. Rubber cover 2; 14. Leakage slot; 141. Sealing gasket; 142. Connecting rod; 15. Storage box; 151. Baffle; 152. Electric push rod; 16. Sealing strip. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-6 As shown, the utility model is a gas recovery and utilization device for a submerged arc furnace, comprising a base 1, a purification box 11 being fixedly connected to the top of the base 1, an outlet pipe 111 being fixedly connected to the top of the purification box 11, an air inlet pipe 112 being fixedly connected to the left side of the purification box 11, two partitions 12 being fixedly connected to the inner wall of the purification box 11, a fixed plate 121 being fixedly connected to the corresponding side of the two partitions 12, a movable seat 124 being contacted on the top of the fixed plate 121, a plurality of push rods 241 being fixedly connected to the front and back of the movable seat 124, a motor 125 being provided in front of the movable seat 124, the bottom of the motor 125 being fixedly connected to the top of the fixed plate 121, a half gear 251 being fixedly connected to the output end on the back of the motor 125, a convex tooth being provided on the top of the movable seat 124, and the top of the movable seat 124 being meshed with the half gear 251 through the convex tooth;
[0028] Three groups of purification components 13 are arranged below the fixed plate 121. The three groups of purification components 13 are arranged in a horizontal array. The purification component 13 includes a filter plate 131. A fixed shaft 132 is fixedly connected inside the filter plate 131. The front and back sides of the fixed shaft 132 are rotatably connected to the partition 12. Two limit rods 134 are fixedly connected to the top of the filter plate 131. A straight slot is opened inside the limit rod 134. The inner wall of the straight slot contacts the outer surface of the push rod 241. By setting a movable seat 124, specifically, the motor 125 drives the half gear 251 to rotate continuously, which will cause the movable seat 124 to reciprocate, and the filter plate 131 will continuously flip, thereby achieving the cleaning effect, so that the dust and impurities attached to the filter plate 131 fall off, so that the gas can be continuously purified, avoiding the use of cloth bags and replacing the cloth bags, reducing the labor of the staff, and avoiding the risk of burns.
[0029] The top of the fixed plate 121 is fixedly connected to a baffle shell 122, and the front and back sides of the baffle shell 122 are fixedly connected to the surfaces of the two partitions 12. The right side of the inner wall of the baffle shell 122 is fixedly connected to the limiting block 221. A circulation groove 123 is provided on the right side of the fixed plate 121, and two sliding holes are provided on the left side of the movable seat 124. The inner walls of the two sliding holes are slidably connected with fixed rods 242. The left sides of the two fixed rods 242 are fixedly connected to the left side of the inner wall of the purification box 11. A spring 243 is provided on the outside of the fixed rod 242. The left side of the spring 243 is fixedly connected to the inner wall of the purification box 11, and the right side of the spring 243 is fixedly connected to the left side of the movable seat 124. When the movable seat 124 is pushed, it slides on the slide rail 244. At the same time, the left side of the movable seat 124 slides on the fixed rod 242 to improve the stability during movement. When the movable seat 124 moves to the left, it squeezes the spring 243.
[0030] A T-slot is provided at the bottom of the movable seat 124, and a slide rail 244 is slidably connected to the inner wall of the T-slot. The bottom of the slide rail 244 is fixedly connected to the top of the fixed plate 121. The right side of the movable seat 124 contacts the left side of the limit block 221. The top of the limit rod 134 passes through the fixed plate 121 and extends to the top of the fixed plate 121. When the gear on the half gear 251 disengages from the convex tooth on the movable seat 124, the movable seat 124 is reset to the right under the elastic action of the spring 243, and the limit block 221 limits the movable seat 124.
[0031] Rubber covers 133 are fixedly connected to the upper left and right sides of the filter plate 131, and the tops of the two rubber covers 133 are fixedly connected to the bottom of the fixed plate 121. Rubber covers 135 are fixedly connected to the lower left and right sides of the filter plate 131, and the bottoms of the two rubber covers 135 are fixedly connected to the bottom of the inner wall of the purification box 11. The rubber cover 133 above the filter plate 131 plays a sealing role to prevent the gas from entering the baffle shell 122, and the rubber cover 135 at the bottom of the filter plate 131 seals the bottom to prevent the gas from passing through the filter plate 131 directly without purification.
[0032] Several leakage grooves 14 are provided at the bottom of the purification box 11, and sealing gaskets 141 are inserted at the bottom of the several leakage grooves 14. The bottom of the sealing gasket 141 is fixedly connected to a connecting rod 142. By setting the sealing gasket 141, specifically after the filter plate 131 is cleaned, the electric push rod 152 is started to drive the connecting rod 142 to move downward, and the connecting rod 142 drives the several sealing gaskets 141 to move downward, opening the leakage groove 14, so that the cleaned dust falls into the storage box 15 and the dust is collected. This process does not require manual operation, which reduces labor again, and can be carried out simultaneously with cleaning the filter plate 131, thereby improving cleaning efficiency.
[0033] A storage box 15 is inserted into the base 1, and a baffle 151 is fixedly connected to the left side of the storage box 15. An electric push rod 152 is fixedly connected to the bottom of the inner wall of the storage box 15, and the top output end of the electric push rod 152 is fixedly connected to the bottom of the connecting rod 142. A sealing strip 16 is provided on the left side of the base 1, and the left side of the sealing strip 16 is in contact with the right side of the baffle 151. The sealing strip 16 is provided on the left side of the base 1 and is in contact with the baffle 151, which can play a sealing role to prevent gas overflow. When the storage box 15 needs to be cleaned, the electric push rod 152 is started to store the sealing gasket 141 into the storage box 15, and then the baffle 151 is pulled to pull out the storage box 15 to clean the dust in the storage box 15.
[0034] A specific application of this embodiment is:
[0035] The coal gas enters the purification box 11 through the air inlet pipe 112, and then the coal gas is purified by passing through a plurality of filter plates 131, so that dust and impurities adhere to the filter plates 131. The purified coal gas enters the upper part of the fixed plate 121 through the flow groove 123, and is discharged through the air outlet pipe 111. The discharged coal gas is returned to the hot furnace for recycling, making full use of the waste heat of the coal gas and improving the combustion efficiency in the hot furnace. When a lot of dust adheres to the filter plates 131, the starting motor 125 drives the half gear 251 to rotate clockwise, and the half gear 251 drives the movable seat 124 to move to the left through the convex teeth on the movable seat 124. The movable seat 124 slides on the slide rail 244, and the movable seat The left side of 124 slides on the fixed rod 242 and squeezes the spring 243. At the same time, the mobile seat 124 drives the push rod 241 to move to the left. The push rod 241 pushes the limit rod 134 to move. The limit rod 134 drives the filter plate 131 to flip. The rubber cover 133 above the filter plate 131 plays a sealing role to prevent the gas from entering the baffle 122. The rubber cover 2 135 at the bottom of the filter plate 131 seals the bottom to prevent the gas from passing through the filter plate 131 without purification. When the gear on the half gear 251 disengages from the convex tooth on the mobile seat 124, the mobile seat 124 is reset to the right under the elastic action of the spring 243, and the limit block 221 presses the mobile seat 124. The filter plate 131 is continuously flipped over, thereby achieving the cleaning effect, so that the dust and impurities attached to the filter plate 131 fall off, so that the gas can be continuously purified, avoiding the use of a bag, replacing the bag, reducing the labor of the staff, and avoiding the risk of burns. When the filter plate 131 is cleaned, the motor 125 stops, and the electric push rod 152 is started at this time to drive the connecting rod 142 to move downward, so that the connecting rod 142 drives several sealing pads 141 to move downward, and the leakage is removed. The slot 14 is opened, allowing the cleaned dust to fall into the storage box 15 and collect the dust. This process does not require manual operation, which again reduces labor, and can be carried out simultaneously with cleaning the filter plate 131, thereby improving cleaning efficiency. Subsequently, the electric push rod 152 is started to drive the connecting rod 142 to move upward, so that the sealing gasket 141 is plugged into the leakage slot 14 to seal it. A sealing strip 16 is provided on the left side of the base 1 and contacts with the baffle 151, which can play a sealing role to prevent gas overflow. When the storage box 15 needs to be cleaned, the electric push rod 152 is started to store the sealing gasket 141 in the storage box 15, and then the baffle 151 is pulled to pull the storage box 15 out, so that the dust in the storage box 15 can be cleaned.
[0036] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0037] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A coal gas recovery and utilization device for an electric arc furnace, comprising a base (1), a purification box (11) fixedly connected to the top of the base (1), an air outlet pipe (111) fixedly connected to the top of the purification box (11), an air inlet pipe (112) fixedly connected to the left side of the purification box (11), two partitions (12) fixedly connected to the inner wall of the purification box (11), a fixed plate (121) fixedly connected to the corresponding side of the two partitions (12), and a top of the fixed plate (121) in contact with a movable seat (124), the front and back of the movable seat (124) are fixedly connected with a plurality of push rods (241), a motor (125) is provided in front of the movable seat (124), the bottom of the motor (125) is fixedly connected to the top of the fixed plate (121), the output end of the back of the motor (125) is fixedly connected with a half gear (251), the top of the movable seat (124) is provided with a convex tooth, and the top of the movable seat (124) is meshed with the half gear (251) through the convex tooth, characterized in that ; Three groups of purification components (13) are arranged below the fixed plate (121), and the three groups of purification components (13) are arranged in a horizontal array. The purification components (13) include a filter plate (131), and a fixed shaft (132) is fixedly connected inside the filter plate (131). The front and back sides of the fixed shaft (132) are rotatably connected to the partition (12). Two limiting rods (134) are fixedly connected to the top of the filter plate (131), and a straight slot is opened inside the limiting rod (134). The inner wall of the straight slot contacts the outer surface of the push rod (241).
2. The submerged arc furnace gas recovery and utilization equipment according to claim 1, characterized in that: The top of the fixed plate (121) is fixedly connected to a retaining shell (122), the front and back sides of the retaining shell (122) are fixedly connected to the surfaces of the two partitions (12), the right side of the inner wall of the retaining shell (122) is fixedly connected to a limiting block (221), the right side of the fixed plate (121) is provided with a circulation groove (123), the left side of the movable seat (124) is provided with two sliding holes, the inner walls of the two sliding holes are slidably connected to fixed rods (242), the left sides of the two fixed rods (242) are fixedly connected to the left side of the inner wall of the purification box (11), the outer side of the fixed rod (242) is provided with a spring (243), the left side of the spring (243) is fixedly connected to the inner wall of the purification box (11), and the right side of the spring (243) is fixedly connected to the left side of the movable seat (124).
3. The submerged arc furnace gas recovery and utilization equipment according to claim 2, characterized in that: A T-shaped slot is provided at the bottom of the movable seat (124), and a slide rail (244) is slidably connected to the inner wall of the T-shaped slot. The bottom of the slide rail (244) is fixedly connected to the top of the fixed plate (121). The right side of the movable seat (124) contacts the left side of the limit block (221), and the top of the limit rod (134) passes through the fixed plate (121) and extends to the top of the fixed plate (121).
4. The submerged arc furnace gas recovery and utilization equipment according to claim 3, characterized in that: The filter plate (131) is fixedly connected to a rubber cover (133) at the upper left and right sides, and the tops of the two rubber covers (133) are fixedly connected to the bottom of the fixed plate (121). The filter plate (131) is fixedly connected to a rubber cover (135) at the lower left and right sides, and the bottoms of the two rubber covers (135) are fixedly connected to the bottom of the inner wall of the purification box (11).
5. The submerged arc furnace gas recovery and utilization equipment according to claim 4, characterized in that: The bottom of the purification box (11) is provided with a plurality of drain grooves (14), the bottoms of the plurality of drain grooves (14) are all plugged with sealing pads (141), and the bottoms of the sealing pads (141) are fixedly connected with connecting rods (142).
6. The submerged arc furnace gas recovery and utilization equipment according to claim 5, characterized in that: A storage box (15) is inserted into the base (1), a baffle (151) is fixedly connected to the left side of the storage box (15), an electric push rod (152) is fixedly connected to the bottom of the inner wall of the storage box (15), and the top output end of the electric push rod (152) is fixedly connected to the bottom of the connecting rod (142).
7. The submerged arc furnace gas recovery and utilization equipment according to claim 6, characterized in that: A sealing strip (16) is sleeved on the left side of the base (1), and the left side of the sealing strip (16) contacts the right side of the baffle (151).