Metal washer extrusion forming manipulator

Abstract

The utility model relates to the technical field of gasket machining, in particular to a metal gasket extrusion forming mechanical arm which comprises a machine table and a machine frame arranged on the machine table. The Y-axis module is used for driving the material containing cavity to move in the Y-axis direction of the machine table, the forming assembly is movably arranged on the rack, the Z-axis module is used for driving the forming assembly to move in the Z-axis direction of the rack, and the X-axis module is used for driving the Z-axis module to move in the X-axis direction of the rack. The material containing cavity is provided with a material containing groove and a material suction hole formed in the material containing groove, a containing hole is formed in the middle of the material containing groove, the forming assembly extends into the containing hole in a protruding mode, and a vacuum generator is arranged on the outer side of the material containing cavity and connected with the material suction hole. According to the metal washer bending device, automatic bending forming of metal washers is achieved, the requirement for batch machining is met, and the bending machining efficiency and the bending machining quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gasket processing, in particular to a metal gasket extrusion molding manipulator. Background Art

[0002] Metal washers are commonly used parts placed between the connected parts and nuts. They are generally circular metal rings that are used to protect the surface of the connected parts from scratches and wear by the nuts. They can also disperse the pressure of the nuts on the connected parts. Currently, metal washers have been widely used in various industries. The inner circumference of existing metal washers is provided with multiple legs, and the metal washers are mainly bent by applying external force to the press and mold. However, metal washers are small in size and difficult to bend, which makes it difficult to meet the needs of batch processing, affecting the efficiency and quality of the bending process. Utility Model Content

[0003] The purpose of this utility model is to address the deficiencies of the existing technology and provide a metal gasket extrusion molding robot to realize automatic bending molding of metal gaskets, meet the needs of batch processing, and improve the bending processing efficiency and bending processing quality.

[0004] To achieve the above-mentioned purpose, the utility model provides a metal gasket extrusion molding robot, which includes a machine platform and a frame arranged on the machine platform, and also includes a material holding chamber, a Y-axis module for driving the material holding chamber to move along the Y-axis direction of the machine platform, a forming component movably arranged on the frame, a Z-axis module for driving the forming component to move along the Z-axis direction of the frame, and an X-axis module for driving the Z-axis module to move along the X-axis direction of the frame. The material holding chamber is provided with a material holding trough and a material suction hole provided in the material holding trough. A holding hole is provided in the middle of the material holding trough, and the forming component protrudes into the holding hole. A vacuum generator is provided on the outside of the material holding chamber, and the vacuum generator is connected to the material suction hole.

[0005] Preferably, the forming assembly includes a movable frame, a pressure rod rotatably arranged on the movable frame, and a driving motor driven by the pressure rod. The output end of the driving motor is driven and connected to a driving wheel, the pressure rod is provided with a driven wheel, and a transmission belt is connected between the driving wheel and the driven wheel. The pressure rod is provided with a semicircular forming strip at one end away from the driving motor.

[0006] Preferably, a first mounting plate and a second mounting plate spaced apart from the first mounting plate are provided at the end of the movable frame, the first mounting plate and the second mounting plate are both arranged perpendicular to the movable frame, the first mounting plate is provided with a first bearing, the second mounting plate is provided with a second bearing, and the first bearing and the second bearing are both sleeved on the outside of the pressure rod.

[0007] Preferably, the material suction holes are provided in plurality, and the plurality of material suction holes are arranged around the circumference of the material holding trough. The material holding troughs are provided in plurality, and the plurality of material holding troughs are arranged in the material holding cavity in a rectangular array.

[0008] Preferably, the machine is provided with a control panel and a switch, and the control panel is provided with a display screen and control buttons.

[0009] The beneficial effects of the utility model include: realizing automatic bending and forming of metal washers, meeting the needs of batch processing, and improving the efficiency and quality of bending processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural diagram of the present utility model.

[0011] Figure 2 for Figure 1 Schematic diagram of the locally enlarged structure of A in the middle.

[0012] Figure 3 This is a schematic structural diagram of the metal washer of the present utility model.

[0013] Reference numerals include:

[0014] 1——Machine 11——Control Panel 12——Power Button

[0015] 13 - Display screen 14 - Control buttons

[0016] 2——Rack

[0017] 3——Material cavity 31——Material trough 32——Material suction hole

[0018] 33——Accommodation hole 34——Vacuum generator

[0019] 4——Y-axis module

[0020] 5——forming component 51——moving frame 52——pressing rod

[0021] 53——driving motor 54——driving wheel 55——driven wheel

[0022] 56——Transmission belt 57——Semicircular molding strip 58——First mounting plate

[0023] 59——Second mounting plate 510——First bearing 511——Second bearing

[0024] 6——Z-axis module 7——X-axis module. DETAILED DESCRIPTION

[0025] The present invention is described in detail below with reference to the accompanying drawings.

[0026] like Figures 1 to 3 As shown, the utility model is a metal gasket extrusion molding robot, including a machine platform 1 and a frame 2 arranged on the machine platform 1, and also including a material holding chamber 3, a Y-axis module 4 for driving the material holding chamber 3 to move along the Y-axis direction of the machine platform 1, a forming component 5 movably arranged on the frame 2, a Z-axis module 6 for driving the forming component 5 to move along the Z-axis direction of the frame 2, and an X-axis module 7 for driving the Z-axis module 6 to move along the X-axis direction of the frame 2. The material holding chamber 3 is provided with a material holding trough 31 and a material suction hole 32 provided in the material holding trough 31. A holding hole 33 is opened in the middle of the material holding trough 31, and the forming component 5 protrudes into the holding hole 33. A vacuum generator 34 is provided on the outside of the material holding chamber 3, and the vacuum generator 34 is connected to the material suction hole 32.

[0027] During operation, a plurality of metal washers are placed into the material holding chamber 3 through an external feeding mechanism, so that the metal washers are placed flat in the material holding groove 31. Since one end of the vacuum generator 34 is connected to the external air pump, and the other end of the vacuum generator 34 is connected to the suction hole 32, when the external air pump is started, the vacuum generator 34 draws air through the suction hole 32, so that the suction hole 32 stably absorbs the main body of the metal washer, and at the same time, multiple legs of the metal washer are exposed to the receiving hole 33. The Y-axis module 4 drives the material holding chamber 3 to move along the Y-axis direction of the machine 1, thereby realizing the forward and backward movement of the material holding chamber 3 relative to the machine 1, so as to facilitate the material holding chamber 3 to be filled. The mold assembly 5 is accurately moved to the position of the mold assembly 5. The Z-axis module 6 drives the mold assembly 5 to move along the Z-axis direction of the frame 2, and the X-axis module 7 drives the Z-axis module 6 to move along the X-axis direction of the frame 2, thereby driving the mold assembly 5 to move up and down and left and right relative to the frame 2, facilitating the mold assembly 5 to be accurately inserted downward into the receiving hole 33. The multiple legs of the metal washer are bent and formed under the extrusion generated during the process of inserting the mold assembly 5 into the receiving hole 33, so that the multiple legs of the metal washer are bent downward by 90 degrees relative to the main body of the metal washer. The above operation is repeated in a cycle to complete the bending and forming of multiple metal washers. The utility model realizes the automated bending and forming of metal washers, meets the needs of batch processing, and improves the efficiency and quality of bending processing.

[0028] The forming assembly 5 of this embodiment includes a movable frame 51, a pressure rod 52 rotatably arranged on the movable frame 51, and a driving motor 53 drivingly connected to the pressure rod 52. The output end of the driving motor 53 is drivingly connected to a driving wheel 54, and the pressure rod 52 is provided with a driven wheel 55. A transmission belt 56 is connected between the driving wheel 54 and the driven wheel 55. The end of the pressure rod 52 away from the driving motor 53 is provided with a semicircular forming strip 57. Specifically, after the pressure rod 52 is inserted into the accommodating hole 33 through the semicircular forming strip 57 and the multiple legs on one side of the metal washer are bent and formed, the Z-axis module 6 drives the semicircular forming strip 57 to move upward through the movable frame 51 and is pulled out of the accommodating hole 33. Then the driving motor 53 drives the driving wheel 54 to rotate. The rotating driving wheel 54 drives the driven wheel 55 to rotate through the transmission belt 56. Since the driven wheel 55 is sleeved on the outside of the pressure rod 52, it drives the pressure rod 52 to rotate 180 degrees. Then the Z-axis module 6 drives the semicircular forming strip 57 downward through the movable frame 51. The semicircular forming strip 57 is inserted into the accommodating hole 33 and the multiple legs on the other side of the metal washer are bent and formed, so that the semicircular forming strip 57 performs two insertion and bending operations on the circular metal washer, thereby completing the bending and forming of all the legs of the metal washer.

[0029] The end of the mobile frame 51 of this embodiment is provided with a first mounting plate 58 and a second mounting plate 59 spaced apart from the first mounting plate 58. The first mounting plate 58 and the second mounting plate 59 are both arranged perpendicular to the mobile frame 51. The first mounting plate 58 is provided with a first bearing 510, and the second mounting plate 59 is provided with a second bearing 511. The first bearing 510 and the second bearing 511 are both sleeved on the outside of the pressure rod 52. Specifically, the first mounting plate 58 and the second mounting plate 59 are both arranged perpendicular to the mobile frame 51, and the first mounting plate 58 and the second mounting plate 59 are spaced apart and arranged in parallel. The first mounting plate 58 is provided with a first bearing 510, and the second mounting plate 59 is provided with a second bearing 511, so that the first bearing 510 and the second bearing 511 are both sleeved on the outside of the pressure rod 52, further strengthening the load-bearing and supporting performance of the pressure rod 52, effectively reducing the rotational friction resistance of the pressure rod 52, and ensuring its rotation accuracy.

[0030] In this embodiment, a plurality of suction holes 32 are provided, and the plurality of suction holes 32 are arranged around the circumference of the material storage tank 31. The plurality of material storage tanks 31 are provided, and the plurality of material storage tanks 31 are arranged in a rectangular array in the material storage chamber 3. Specifically, the plurality of suction holes 32 are arranged around the circumference of the material storage tank 31, and the vacuum generator 34 is connected to the suction holes 32, thereby increasing the suction area for the metal gasket and improving the stability of the metal gasket in the material storage tank 31. In addition, the plurality of material storage tanks 31 are arranged in a rectangular array in the material storage chamber 3, further increasing the material loading capacity of the material storage chamber 3 to meet the needs of batch processing.

[0031] The machine 1 of this embodiment is equipped with a control panel 11 and a switch 12. The control panel 11 is equipped with a display screen 13 and control buttons 14. Specifically, pressing the switch 12 effectively turns the control panel 11 on or off. The corresponding operating parameter changes are intuitively displayed on the display screen 13, and the operating conditions of various working components are adjusted and controlled accordingly using the control buttons 14, thus achieving a high level of intelligence.

[0032] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.

Claims

1. A metal gasket extrusion molding robot, comprising a machine platform and a frame mounted on the machine platform, characterized in that: It also includes a material holding chamber, a Y-axis module for driving the material holding chamber to move along the Y-axis direction of the machine, a forming component movably arranged on the frame, a Z-axis module for driving the forming component to move along the Z-axis direction of the frame, and an X-axis module for driving the Z-axis module to move along the X-axis direction of the frame. The material holding chamber is provided with a material holding trough and a material suction hole provided in the material holding trough. A holding hole is provided in the middle of the material holding trough, and the forming component protrudes into the holding hole. A vacuum generator is provided on the outside of the material holding chamber, and the vacuum generator is connected to the material suction hole.

2. A metal gasket extrusion molding robot according to claim 1, characterized in that: The forming assembly includes a movable frame, a pressure rod rotatably arranged on the movable frame, and a driving motor driven by the pressure rod. The output end of the driving motor is drivenly connected to a driving wheel, the pressure rod is provided with a driven wheel, and a transmission belt is connected between the driving wheel and the driven wheel. A semicircular forming strip is provided at one end of the pressure rod away from the driving motor.

3. The metal washer extrusion molding robot according to claim 2, characterized in that: A first mounting plate and a second mounting plate spaced apart from the first mounting plate are provided at the end of the movable frame. The first mounting plate and the second mounting plate are both arranged perpendicular to the movable frame. The first mounting plate is provided with a first bearing, and the second mounting plate is provided with a second bearing. The first bearing and the second bearing are both sleeved on the outside of the pressure rod.

4. The metal washer extrusion molding robot according to claim 1, characterized in that: There are a plurality of material suction holes, which are arranged around the circumference of the material holding trough. There are a plurality of material holding troughs, which are arranged in a rectangular array in the material holding cavity.

5. The metal washer extrusion molding robot according to claim 1, characterized in that: The machine is provided with a control panel and a switch, and the control panel is provided with a display screen and control buttons.

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