Pipeline butt welding integrated workbench
By designing an integrated workbench for pipe butt welding and adopting track movement and automated control systems, the problems of waste of manpower and uneven ground in field pipeline butt welding are solved, and automated welding and efficient movement are achieved.
Patent Information
- Application Number
- CN202422581908.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In field construction scenarios, pipeline butt welding requires multiple people to operate, which wastes manpower and is inconvenient for automation, especially on uneven grounds, which is difficult to move and weld.
Design a pipe butt welding integrated workbench, using track moving and lifting components to lift the platen, the splicing module automatically connects the pipe, and the welding is realized through an automated control system, including the drive mechanism and the welding module, reducing manual operation.
The pipeline butt welding is completed in the field automatically, reducing the number of operators, improving the movement ability on uneven grounds, and improving welding efficiency.
Smart Images

Figure CN223301195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline welding, in particular to an integrated workbench for pipeline butt welding. Background Art
[0002] Laying pipes is a very common task in various construction scenarios. In order to facilitate transportation, pipes are usually cut into fixed lengths and re-welded and assembled at the construction site.
[0003] Many pipeline laying operations are carried out outdoors, where uneven roads and difficult passage of mechanical equipment are common problems. Therefore, most pipeline docking work is done manually. When welding the pipelines, the tail end of pipe A and the head end of pipe B must be docked, and the welding torch must then be moved around the joint for welding. Therefore, the joint end must be lifted to provide space for the welding torch to work at the bottom. After the docking is completed, an operator is required to maintain the stability of the pipeline and another operator is required to weld the pipeline, requiring multiple people to operate simultaneously, wasting manpower. Utility Model Content
[0004] The utility model aims to provide an integrated workbench for butt welding of pipelines, which has the advantage of being suitable for completing butt welding work of pipelines in the field.
[0005] To achieve the above-mentioned and other related purposes, the present invention provides the following technical solutions: an integrated pipe butt welding workbench, comprising:
[0006] a platform on which a crawler belt and a controller are mounted;
[0007] a lifting assembly provided on the platform, the lifting assembly being used to apply pressure to the ground from the peripheral side of the platform so that the platform is tilted up by the reverse lifting force;
[0008] a splicing module disposed on the platform and controlled by the controller, for grabbing tube a and tube b and splicing the tail end of tube a with the head end of tube b; and
[0009] A welding module is arranged on the table and controlled by the controller, and is used for surrounding and welding the interface of tube a and tube b to fix it.
[0010] Through the above technical solution, the crawler drives the table to move, so that the workbench can move on the ground in the field. When the ground is uneven and the crawler cannot pass through, or the crawler is stuck in a pit on the ground and cannot move, the lifting component lifts the table by applying pressure to the ground, thereby improving the workbench's ability to cross obstacles or enabling the workbench to move out of the pit, so that the workbench has a strong passability in the field. After reaching the preset working position, the splicing module will grab pipe a and pipe b under the control of the controller and realize the splicing of pipe a and pipe b. Then the controller controls the welding module to weld and fix the interface of pipe a and pipe b. This solution uses automated control to weld and fix the pipeline, which can significantly reduce the number of operators required for butt welding and reduce the manpower requirements during the pipeline splicing and welding process.
[0011] In one embodiment of the present invention, the lifting assembly includes: a turntable rotatably connected to the table; a lifting arm installed on the turntable, the lifting arm consisting of several sections hinged in pairs so that the end of the lifting arm can extend to the side of the table to apply pressure to the ground, the turntable drives the lifting arm to rotate, thereby changing the downward position of the lifting arm, so that the table can be tilted from different directions.
[0012] Through the above technical solution, the lifting arm can be folded and extended, folded and contracted to reduce space occupation when not in use, and unfolded to lift the table when in use.
[0013] In one embodiment of the present invention, the splicing module includes:
[0014] A driving mechanism a controlled by the controller for grabbing tube a and adjusting and calibrating the axial direction of tube a; a driving mechanism b controlled by the controller for grabbing tube b and adjusting the axial direction of tube b to be parallel to the axial direction of tube a; and a three-dimensional scanner electrically connected to the controller for scanning the leading end position of tube b and the trailing end position of tube a to obtain the difference between the two positions. The controller then controls the driving mechanism b to drive tube b to move a distance that eliminates the difference so that tube a and tube b can be spliced together.
[0015] Through the above technical solution, the controller controls drive mechanism a and drive mechanism b to grab tube a and tube b respectively, so that tube a is parallel to tube b. After they are parallel, the three-dimensional scanner scans the leading end position of tube b and the trailing end position of tube a. After obtaining the difference between the two positions, the controller controls drive mechanism b to move a distance to eliminate the difference, thereby splicing tube a and tube b.
[0016] In one embodiment of the present invention, the driving mechanism a includes: at least two first clamps for grasping tube a; a first x-axis driving member for driving the first clamp to move along the x-axis direction; a first y-axis driving member for driving the first clamp to move along the y-axis direction; and a first z-axis driving member for driving the first clamp to move along the z-axis direction. The controller is preset with an initial coordinate position of each first clamp, and the controller records the driving stroke of the first x-axis driving member, the first y-axis driving member and the first z-axis driving member to obtain the final coordinate position of the first clamp. The controller can obtain the axial direction of the tube a by combining the coordinate positions of the two first clamps.
[0017] Through the above technical solution, the final coordinate position of each first clamping jaw can be obtained, and the axial direction of tube a can be obtained by combining the coordinate positions of the two first clamping jaws.
[0018] In one embodiment of the present invention, the driving mechanism b includes: at least two second clamps for grasping tube b; a second x-axis driving member for driving the second clamp to move along the x-axis direction; a second y-axis driving member for driving the second clamp to move along the y-axis direction; and a second z-axis driving member for driving the second clamp to move along the z-axis direction. After the three-dimensional scanner obtains the difference between the head end of tube b and the tail end of tube a, the controller controls the second x-axis driving member, the second y-axis driving member and the second z-axis driving member to respectively drive the second clamp to move along the x-axis, y-axis and z-axis directions by a distance to eliminate the difference.
[0019] Through the above technical solution, the second x-axis driving member, the second y-axis driving member and the second z-axis driving member drive the second clamp to move along the x-axis, y-axis and z-axis directions, thereby freely adjusting the position of tube b so that tube b is spliced with tube a.
[0020] In one embodiment of the present invention, the platform is equipped with a robotic arm, which is used to drive the three-dimensional scanner to circumferentially circle around the head end of the b tube and the tail end of the a tube to obtain the position difference between the head end of the b tube and the tail end of the a tube.
[0021] Through the above technical solution, the robotic arm drives the three-dimensional scanner to perform multi-angle scanning on the head end of tube b and the tail end of tube a, thereby comprehensively obtaining the coordinate differences of the head end of tube b and the tail end of tube a along different directions.
[0022] In one embodiment of the present invention, the welding module includes: a welding support frame installed at the end of the robotic arm, the robotic arm drives the welding support frame to move; a welding drive mechanism installed on the welding support frame; and a welding gun driven by the welding drive mechanism to weld around the joint of pipe a and pipe b.
[0023] Through the above technical solution, the robotic arm drives the welding support frame to move, so as to move the muzzle of the welding gun to the joint of pipe a and pipe b, and then the welding drive mechanism drives the welding gun to circle the interface to weld and fix the interface.
[0024] In one embodiment of the present invention, the welding drive mechanism includes: an opening and closing drive component; a first track and a second track that are driven by the opening and closing drive component to be assembled and combined to form a circular track when assembled; a surrounding drive component; and a surrounding frame that is driven by the surrounding drive component to slide along the path of the first track and the second track, and the welding gun is mounted on the surrounding frame.
[0025] Through the above technical solution, after pipe a and pipe b are docked, the opening and closing drive assembly drives the first track and the second track to open, and the robotic arm drives the first track and the second track to move, so that the pipe passes through the disconnection point between the first track and the second track and reaches the middle position of the first track and the second track. Thereafter, the opening and closing drive assembly drives the first track and the second track to close so that the first track and the second track are arranged around the pipe, and the surrounding drive assembly drives the surrounding frame to move along the circular track composed of the first track and the second track, so that the welding gun surrounds the pipe to weld the pipe. This solution uses a mechanical mechanism to drive the welding gun to surround the pipe to weld the pipe, replacing manual labor to efficiently weld the pipe.
[0026] In one embodiment of the present invention, the opening and closing drive assembly includes: a driven gear, a first screw and a second screw with opposite thread directions are fixed on both sides of the driven gear, the first screw and the second screw are rotatably connected to the welding support frame, the first screw is threadedly connected to a first slider fixedly connected to the first track, and the second screw is threadedly connected to a second slider fixedly connected to the second track; an opening and closing drive member drives the driven gear to rotate reciprocally so that the first slider and the second slider move toward or in opposite directions to achieve the splicing and separation of the first track and the second track.
[0027] Through the above technical solution, the opening and closing drive member drives the driven gear to rotate, and the driven gear will drive the first screw and the second screw to rotate when rotating. Since the threads of the first screw and the second screw are set in opposite directions, the first slider and the second slider will move towards each other or in opposite directions, thereby driving the first track and the second track to separate or splice.
[0028] In one embodiment of the present invention, the surround drive assembly includes: a surround drive member installed on the surround frame; a surround gear driven to rotate by the surround drive member; and a ring gear installed separately on the first track and the second track, wherein the first track and the second track form a complete ring gear when they are assembled, and the surround gear is engaged with the ring gear.
[0029] Through the above technical solution, the surrounding drive member drives the surrounding gear to rotate, and the surrounding gear moves along the ring gear, thereby driving the surrounding frame to move on the first track and the second track, so that the welding gun moves around the pipe.
[0030] As described above, the integrated pipe butt welding workbench of the present invention has the following beneficial effects:
[0031] The crawler tracks drive the table to move, so that the workbench can move on the ground in the field. When the ground is uneven and the crawler tracks cannot pass through, or the crawler tracks are stuck in a pit on the ground and cannot move, the lifting assembly lifts the table by applying pressure to the ground, thereby improving the workbench's ability to cross obstacles or enabling the workbench to move out of the pit, so that the workbench has a strong passability in the field. After reaching the preset working position, the splicing module will grab pipe a and pipe b under the control of the controller and realize the splicing of pipe a and pipe b. Then the controller controls the welding module to weld and fix the interface of pipe a and pipe b. This solution uses automated control to weld and fix the pipeline, which can significantly reduce the number of operators required for butt welding and reduce the manpower requirements during the pipeline splicing and welding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 Shown is a structural schematic diagram of the integrated pipe butt welding workbench disclosed in an embodiment of the present utility model.
[0033] Figure 2 Shown is a schematic diagram of the first clamping jaw and driving structure of the integrated pipe butt welding workbench disclosed in an embodiment of the present utility model.
[0034] Figure 3 Shown is a schematic diagram of the second clamping jaw and driving structure of the integrated pipe butt welding workbench disclosed in an embodiment of the present utility model.
[0035] Figure 4 Shown is a schematic diagram of the splicing of an integrated pipe butt welding workbench disclosed in an embodiment of the present utility model.
[0036] Figure 5 Shown is a schematic diagram of a welding module of an integrated pipe butt welding workbench disclosed in an embodiment of the present utility model.
[0037] Figure 6 Shown is a schematic diagram of a welding module of an integrated pipe butt welding workbench disclosed in an embodiment of the present utility model from an oblique rear perspective.
[0038] Description of the technical feature numbers in the accompanying drawings:
[0039] 1. Table; 2. Track; 3. Robotic arm; 6. First slide; 7. Welding support frame; 8. Opening and closing drive assembly; 9. Welding gun; 10. First track; 11. Second track; 12. Surrounding drive assembly; 13. Surrounding frame; 14. Cab; 15. Second slide; 16. Tube a; 17. Tube b; 18. First x-axis drive member; 19. Second x-axis drive member; 20. Lifting arm; 41. First support frame; 42. First clamping jaw; 51. Second support frame; 52. Second clamping jaw; 81. Driven gear; 82. First screw; 83. Second screw; 84. First slider; 85. Second slider; 86. Opening and closing drive member; 121. Surrounding drive member; 122. Surrounding gear; 123. Ring gear; 431. First y-axis drive member; 432. First z-axis drive member; 531. Second y-axis drive member; 532. Second z-axis drive member. DETAILED DESCRIPTION
[0040] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other unless there is a conflict.
[0041] It should be noted that in the description of the embodiments of the present application, the directions indicated by the "x-axis", "y-axis" and "z-axis" are based on the directions shown in the accompanying drawings. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present application.
[0042] See also Figure 1 The utility model provides an integrated pipe butt welding workbench, comprising:
[0043] The platform 1 has a cab 14 fixed on its upper surface by screws, a controller for controlling the operation of the workbench is provided in the cab 14, and a crawler 2 for driving the platform 1 to move is installed at the bottom of the platform 1. The crawler drive makes it easier for the workbench to pass through construction sites with uneven ground.
[0044] See also Figure 1, and also includes a lifting assembly provided on the table 1, the lifting assembly is used to apply pressure to the ground from the side of the table 1 so that the table 1 is tilted up by the reverse lifting force, the lifting assembly includes: a turntable rotatably connected to the table 1; a lifting arm 20 installed on the turntable, the lifting arm 20 is composed of a plurality of sections hinged in pairs, so that the end of the lifting arm 20 can extend to the side of the table 1 to apply pressure to the ground, the turntable drives the lifting arm 20 to rotate, thereby changing the downward position of the lifting arm 20, so that the table 1 can be tilted from different directions. When the ground is uneven and the crawler 2 cannot pass, or the crawler 2 is stuck in a pit on the ground and cannot move, the lifting assembly lifts the table 1 by applying pressure on the ground, thereby improving the ability of the work platform to cross obstacles or enabling the work platform to move out of the pit, so that the work platform has a strong passability in the field.
[0045] See also Figure 1 and Figure 4 , also includes a splicing module arranged on the table 1 and controlled by the controller, for grabbing tube a 16 and tube b 17 and splicing the tail end of tube a 16 with the head end of tube b 17, the splicing module includes: a driving mechanism a4 controlled by the controller for grabbing tube a 16 and adjusting the axial direction of tube a 16; a driving mechanism b5 controlled by the controller for grabbing tube b 17 and adjusting the axial direction of tube b 17; and also includes a three-dimensional scanner, which is electrically connected to the controller for scanning the head end position of tube b 17 and the tail end position of tube a 16 to obtain the difference between the two positions, and the controller then controls the driving mechanism b5 to drive tube b 17 to move a distance to eliminate the difference so that tube a 16 and tube b 17 can be spliced.
[0046] See also Figure 1 and Figure 2 The driving mechanism a4 includes: two first support frames 41 slidably assembled on the upper surface of the table 1 along the x-axis direction; at least two first clamps 42 for grasping the a-tube 16, and in the embodiment, two first clamps 42 are provided; a first x-axis driving member 18 for driving the first clamp 42 to move along the x-axis direction; a first y-axis driving member 431 for driving the first clamp 42 to move along the y-axis direction; and a first z-axis driving member 432 for driving the first clamp 42 to move along the z-axis direction.
[0047] In this embodiment, the first x-axis driving member 18 is configured as a first x-axis screw mechanism installed on the table, and the output end of the first x-axis screw mechanism is fixed to the first support frame 41 by screws; the first y-axis driving member 431 is configured as a first y-axis electric cylinder fixed to the first support frame 41 by screws, and in other embodiments, it can also be replaced by a screw mechanism or electric push rod driven by a servo motor, and the output end of the first y-axis electric cylinder is fixed to the first slide 6; the first z-axis driving member 432 is configured as a first z-axis electric cylinder installed on the first slide 6, and in other embodiments, it can also be replaced by a screw mechanism or electric push rod driven by a servo motor.
[0048] See also Figure 1 and Figure 3 The driving mechanism b5 includes: a second support frame 51 slidably assembled on the upper surface of the table 1 along the x-axis direction; at least two second clamps 52 for grasping the b tube 17, and in this embodiment, two second clamps 52 are provided; a second x-axis driving member 19 for driving the second clamp 52 to move along the x-axis direction; a second y-axis driving member 531 for driving the second clamp 52 to move along the y-axis direction; and a second z-axis driving member 532 for driving the second clamp 52 to move along the z-axis direction.
[0049] See also Figure 3 In this embodiment, the second x-axis driving member 19 is configured as a second x-axis screw mechanism installed on the table 1, and the screw sleeve of the second x-axis screw mechanism is fixed to the second support frame 51 by screws; the second y-axis driving member 531 is configured as a second y-axis electric cylinder fixed to the second support frame 51 by screws, and in other embodiments, it can also be replaced by a screw mechanism or electric push rod driven by a servo motor, and the output end of the second y-axis electric cylinder is fixed with a second slide 15; the second z-axis driving member 532 is configured as a second z-axis electric cylinder, and in other embodiments, it can also be replaced by a screw mechanism or electric push rod driven by a servo motor, and the second z-axis driving member 532 is installed on the second slide 15 by screws.
[0050] A coordinate origin is preset in the controller. The position difference between the first clamping jaw 42 and the second clamping jaw 52 and the coordinate origin is the initial coordinate position of the clamping jaw. The controller records the driving stroke of the first x-axis driver 18, the first y-axis driver 431 and the first z-axis driver 432. Combined with the initial position of the first clamping jaw 42, the final coordinate position of the first clamping jaw 42 can be obtained. Combined with the final coordinate positions of the two first clamping jaws 42, the axial direction of the a tube 16 can be obtained. After obtaining the axial direction of the a tube 16, the controller controls the driving mechanism b5 to drive the b tube 17 to move so that the b tube 17 is parallel to the a tube 16.
[0051] The specific principle of the controller controlling the driving mechanism b5 to drive the b tube 17 to move so that the b tube 17 is parallel to the a tube 16 is as follows: the final coordinate positions of the two first grasping members are (x1, y1, z1) and (x2, y2, z2) respectively. Assuming that the desired coordinate positions of the two second grasping members are (x3, y3, z3) and (x4, y4, z4) respectively, (x2-x1) / (y2-y1)=(x4-x3) / (y4-y3), (y2-y1) / (z2-z1)=(y4-y3) / (z4-z3), (x2-x1) / (z2-z1)=(x4-x3) / (z4-z3), which means that the a tube 16 is parallel to the b tube 17. After calculating the desired coordinate positions of the two second grasping members, the controller controls the two groups of second y-axis driving members 531 and the second z-axis driving members 532 to drive the two second grasping members to reach the desired coordinate positions.
[0052] See also Figure 1 , also includes a three-dimensional scanner, a robotic arm 3 is installed on the table 1, and the three-dimensional scanner is installed at the end of the robotic arm 3, and the robotic arm 3 drives the three-dimensional scanner to circumferentially circle around the head end of the b tube 17 and the tail end of the a tube 16, wherein the circle is at least ninety degrees to detect the difference between the head end of the b tube 17 and the tail end of the a tube 16 in the x, y, and z axis directions. The three-dimensional scanner is electrically connected to the controller so that the controller obtains the information obtained by the three-dimensional scanner, and after obtaining the difference, controls the second y-axis drive member 531, the second z-axis drive member 532, and the second x-axis drive member 19 to work so that the b tube 17 moves the corresponding difference to be spliced with the a tube 16, and the a tube 16 does not move to prevent the a tube 16 from being separated from the laid pipeline.
[0053] See also Figure 5 It also includes a welding module arranged on the table 1 and controlled by the controller, which is used to weld and fix the interface of tube a 16 and tube b 17 around. The welding module includes: a welding support frame 7 installed at the end of the robot arm 3 by screws; and a welding drive mechanism installed on the welding support frame 7; and a welding gun 9 driven by the welding drive mechanism to weld around the joint of tube a 16 and tube b 17.
[0054] See also Figure 1 and Figure 5 The welding drive mechanism includes: an opening and closing drive component 8; a first track 10 and a second track 11 that are driven by the opening and closing drive component 8 to be assembled and combined to form a circular track; a surrounding drive component 12; and a surrounding frame 13 that is driven by the surrounding drive component 12 and slides along the path of the first track 10 and the second track 11, and the welding gun 9 is mounted on the surrounding frame 13.
[0055] See also Figure 5 and Figure 6The opening and closing drive assembly 8 includes: a driving gear and an opening and closing drive member 86 that drives the driving gear to rotate reciprocatingly. The opening and closing drive member 86 is set as a servo motor. The housing portion of the servo motor is fixed to the welding support frame 7 by screws, and the driving gear is fixed to the output shaft of the opening and closing drive member 86; it also includes a driven gear 81 that meshes with the driving gear, and a first screw 82 and a second screw 83 with opposite thread directions are welded and fixed on both sides of the driven gear 81, and the axes of the first screw 82, the second screw 83 and the driven gear 81 are located on the same straight line. The first screw 82 and the second screw 83 are rotatably connected to the welding support frame 7; the first screw 82 is threadedly connected to a first slider 84 fixedly connected to the first rail 10, and the second screw 83 is threadedly connected to a second slider fixedly connected to the second rail 11 85. A first guide plate and a second guide plate are also welded and fixed to the support frame. A first guide groove is provided on the first guide plate. The first slider 84 is slidably assembled in the first guide groove. The first guide plate limits the sliding direction of the first slider 84 and limits the first slider 84 from rotating. A second guide groove is provided on the second guide plate. The second slider 85 is slidably assembled in the second guide groove. The second guide plate limits the sliding direction of the second slider 85 and limits the second slider 85 from rotating. The opening and closing drive member 86 drives the driving gear to rotate reciprocatingly, and then drives the first screw 82 and the second screw 83 to rotate through the driven gear 81. When the first screw 82 and the second screw 83 rotate, they drive the first slider 84 and the second slider 85 to move toward or in the opposite direction, thereby opening and closing the first track 10 and the second track 11.
[0056] See also Figure 5 The surrounding drive assembly 12 includes: a surrounding drive member 121 installed on the surrounding frame 13. In this embodiment, the surrounding drive member 121 is configured as a servo motor, and in other embodiments, a stepping motor can be used instead. The shell portion of the surrounding drive member 121 is fixed to the surrounding frame 13 by screws; a surrounding gear 122 driven to rotate by the surrounding drive member 121, and the surrounding gear 122 is fixed to the output shaft of the surrounding drive member 121; and a ring gear 123 installed in a split manner on the first track 10 and the second track 11. When the first track 10 and the second track 11 are spliced together, a complete ring gear 123 is formed. The surrounding gear 122 is engaged with the ring gear 123. The surrounding drive member 121 drives the surrounding gear 122 to rotate, and the surrounding gear 122 will move along the ring gear 123, thereby driving the surrounding frame 13 to move on the first track 10 and the second track 11, so that the welding gun 9 surrounds the interface of the a tube 16 and the b tube 17 for a week to weld the pipe.
[0057] The crawler 2 of the utility model drives the table 1 to move, so that the workbench can move on the ground in the field. When the ground is uneven and the crawler 2 cannot pass through, or the crawler 2 is stuck in a pit on the ground and cannot move, the lifting component lifts the table 1 by applying pressure to the ground, thereby improving the ability of the workbench to cross obstacles or enabling the workbench to move out of the pit, so that the workbench has a strong passability in the field. After reaching the preset working position, the splicing module will grab the a tube 16 and the b tube 17 under the control of the controller and realize the splicing of the a tube 16 and the b tube 17. Then the controller controls the welding module to weld and fix the interface of the a tube 16 and the b tube 17. This solution adopts automatic control to weld and fix the pipeline, which can significantly reduce the number of operators required for butt welding and reduce the manpower requirements in the pipeline splicing and welding process.
[0058] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Any equivalent modifications or variations made by persons skilled in the art without departing from the spirit and technical concepts disclosed herein shall be encompassed by the claims of the present invention.
Claims
1. An integrated pipe butt welding workbench, characterized in that: include: A platform (1), on which a crawler (2) and a controller are mounted; A lifting assembly provided on the platform (1), the lifting assembly being used to apply pressure to the ground from the peripheral side of the platform (1) so that the platform (1) is tilted upward by a reverse lifting force; a splicing module disposed on the platform (1) and controlled by the controller, used to grab tube a (16) and tube b (17) and splice the tail end of tube a (16) with the head end of tube b (17); and A welding module is arranged on the table (1) and controlled by the controller, and is used for surrounding and welding the interface of the a tube (16) and the b tube (17) to fix them.
2. The integrated pipe butt welding workbench according to claim 1, characterized in that: The lifting assembly comprises: a turntable rotatably connected to the table (1); a lifting arm mounted on the turntable, the lifting arm consisting of a plurality of sections hinged in pairs so that the ends of the lifting arms can extend to the sides of the table (1) to apply pressure to the ground, the turntable drives the lifting arm to rotate, thereby changing the downward pressing position of the lifting arm, so that the table (1) can be tilted from different directions.
3. The integrated pipe butt welding workbench according to claim 1, characterized in that: The splicing module includes: A driving mechanism a (4) controlled by the controller for grabbing tube a (16) and adjusting and calibrating the axial direction of tube a (16); a driving mechanism b (5) controlled by the controller for grabbing tube b (17) and adjusting the axial direction of tube b (17) to be parallel to the axial direction of tube a (16); and a three-dimensional scanner, which is electrically connected to the controller and is used to scan the head end position of tube b (17) and the tail end position of tube a (16) to obtain the difference between the two positions, and the controller further controls the driving mechanism b (5) to drive tube b (17) to move a distance that eliminates the difference so that tube a (16) and tube b (17) can be spliced together.
4. The integrated pipe butt welding workbench according to claim 3 is characterized in that: The driving mechanism a (4) includes: at least two first clamps (42) for grasping the a tube (16); a first x-axis driving member for driving the first clamp (42) to move along the x-axis direction; a first y-axis driving member for driving the first clamp (42) to move along the y-axis direction; and a first z-axis driving member for driving the first clamp (42) to move along the z-axis direction. The controller is preset with an initial coordinate position of each first clamp (42). The controller records the driving strokes of the first x-axis driving member, the first y-axis driving member and the first z-axis driving member to obtain the final coordinate position of the first clamp (42). The controller can obtain the axial direction of the a tube (16) by combining the coordinate positions of the two first clamps (42).
5. The integrated pipe butt welding workbench according to claim 3 is characterized in that: The driving mechanism b (5) includes: at least two second grippers (52) for gripping the b tube (17); a second x-axis driving member for driving the second grippers (52) to move along the x-axis direction; a second y-axis driving member for driving the second grippers (52) to move along the y-axis direction; and a second z-axis driving member for driving the second grippers (52) to move along the z-axis direction. After the three-dimensional scanner obtains the difference between the head end of the b tube (17) and the tail end of the a tube (16), the controller controls the second x-axis driving member, the second y-axis driving member and the second z-axis driving member to respectively drive the second grippers (52) to move along the x-axis, y-axis and z-axis directions by distances that eliminate the difference.
6. The integrated pipe butt welding workbench according to claim 3, characterized in that: The platform (1) is equipped with a robotic arm (3), which is used to drive the three-dimensional scanner to circumferentially circle the head end of the b tube (17) and the tail end of the a tube (16) to obtain the position difference between the head end of the b tube (17) and the tail end of the a tube (16).
7. The integrated pipe butt welding workbench according to claim 6, characterized in that: The welding module comprises: a welding support frame (7) installed at the end of the robotic arm (3), the robotic arm driving the welding support frame (7) to move; a welding drive mechanism installed on the welding support frame (7); and a welding gun (9) driven by the welding drive mechanism and welding around the joint of the a tube (16) and the b tube (17).
8. The integrated pipe butt welding workbench according to claim 7, characterized in that: The welding drive mechanism comprises: an opening and closing drive assembly (8); a first track (10) and a second track (11) driven by the opening and closing drive assembly (8) to be spliced together and to form a circular track when spliced together; a surrounding drive assembly (12); and a surrounding frame (13) driven by the surrounding drive assembly (12) to slide along the path of the first track (10) and the second track (11), wherein the welding gun (9) is mounted on the surrounding frame (13).
9. The integrated pipe butt welding workbench according to claim 8, characterized in that: The opening and closing drive assembly (8) comprises: a driven gear (81), a first screw (82) and a second screw (83) with opposite thread directions are fixed on both sides of the driven gear (81), the first screw (82) and the second screw (83) are rotatably connected to the welding support frame (7), the first screw (82) is threadedly connected to a first slider (84) fixedly connected to the first track (10), and the second screw (83) is threadedly connected to a second slider (85) fixedly connected to the second track (11); an opening and closing drive member (86) drives the driven gear (81) to rotate back and forth, so that the first slider (84) and the second slider (85) move toward or in the opposite direction, thereby realizing the splicing and separation of the first track (10) and the second track (11).
10. The integrated pipe butt welding workbench according to claim 8, characterized in that: The surround drive assembly (12) comprises: a surround drive member (121) mounted on the surround frame (13); a surround gear (122) driven to rotate by the surround drive member (121); and a ring gear (123) mounted separately on the first track (10) and the second track (11). When the first track (10) and the second track (11) are assembled, a complete ring gear (123) is formed, and the surround gear (122) is meshed with the ring gear (123).