Integrated intelligent electric energy quality adjusting and detecting treatment device
By designing an integrated intelligent debugging and inspection power quality management device and adopting an intelligent assembly line platform and automated detection methods, the problem of low efficiency in debugging and testing of power quality management products has been solved, and an efficient and unmanned detection process has been achieved.
Patent Information
- Application Number
- CN202422589253.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The debugging and inspection processes of existing power quality management products are inefficient, prone to missed detections and false detections, and long-term reliance on manual operation leads to fatigue.
An integrated intelligent power quality control device was designed. It uses A/B/C/N wire clamps to directly clamp onto the wiring terminals of the power quality control module. Combined with an intelligent assembly line platform, it enables quick plug-in connection. Network connectors are used to transmit data, and a human-computer interactive touch screen with 4G communication is used for command control. The host and display are equipped with special power quality detection software to achieve automated detection.
It improves the detection efficiency of the power quality management module, reduces the failure rate and error rate, realizes unmanned operation, and improves the detection accuracy and efficiency.
Smart Images

Figure CN223309418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric power measurement equipment, and in particular to an integrated intelligent power quality control device. Background Art
[0002] Electricity has become the most important energy source in modern industry and life. Throughout its generation, transmission, distribution, and consumption, electricity can experience significant quality variations, such as voltage instability, insufficient current, and large frequency deviations. During power consumption, excessive loads, severe fluctuations, strong shocks, and unexpected accidents can also affect power quality. Controlling and eliminating power quality issues is crucial, starting with measuring power quality and then implementing quality control based on the measured data.
[0003] As more and more power quality management products are available, manufacturing companies that produce power quality management products will involve debugging and inspection processes. Since power quality management products mainly use power electronics technology combined with program control, there are many debugging and inspection steps, and efficient debugging and inspection cannot be achieved. In addition, long-term reliance on manual operation and inspection will cause fatigue, leading to missed detections, false detections, and other phenomena. Summary of the Invention
[0004] The purpose of this utility model is to overcome the above-mentioned shortcomings and provide an integrated intelligent power quality control device to solve the above-mentioned problems.
[0005] The purpose of this utility model is achieved in this way:
[0006] An integrated intelligent debugging and power quality management device includes a cabinet frame, a left door panel is provided on the left side of the cabinet frame, a right door panel is provided on the right side, an installation panel assembly is provided on the front, and a rear door panel is provided on the back. A side beam is provided between two adjacent vertical poles of the cabinet frame, and a plurality of trays arranged in parallel up and down are provided in the cabinet frame, and two columns are provided on the left and right sides of the trays, respectively, and the columns are arranged between the top surface and the bottom surface of the cabinet frame.
[0007] An openable drawer is provided in the middle of the installation panel assembly, and a printer is provided in the drawer; a host, a computer monitor and a touch screen are provided above the drawer of the installation panel assembly from top to bottom, and an openable installation panel and two high-voltage test platform devices are provided below the drawer in sequence;
[0008] The rear door panel is provided with at least one heat dissipation area, and a rear mounting panel is provided below the heat dissipation area. The rear mounting panel is mounted on the cabinet frame via a rear mounting panel bracket. The rear mounting panel is provided with a plurality of aviation sockets, and the insertion ports of the aviation sockets are provided on the outer wall surface of the rear mounting panel. Two of the aviation sockets are provided with two telephone line connectors on one side, and two terminal connectors are provided below the two aviation sockets. The rear mounting panel is also provided with a 4P miniature circuit breaker.
[0009] The insertion port of the aviation socket is inserted into the test fixture wire clamp, and the cylindrical head of the wire clamp is inserted into the insertion port of the aviation socket. The outlet end of the wire clamp is provided with 4 clips, which correspond to the A, B, C, and N terminals of this power quality management device respectively.
[0010] Furthermore, a side beam is provided between two adjacent vertical bars of the cabinet frame, and a plurality of trays arranged in parallel up and down are provided in the cabinet frame. Two vertical columns are respectively provided on the left and right sides of the tray, and the vertical columns are arranged between the top and bottom surfaces of the cabinet frame.
[0011] Furthermore, the host, drawer and high-voltage test platform device are all arranged on a tray of the cabinet frame.
[0012] Furthermore, a display bracket is provided on the back of the computer display and is fixed to the cabinet frame through the display bracket.
[0013] Furthermore, the high-voltage test platform device is provided with fixed hanging ears on the left and right sides of the front surface, and is fixed to the cabinet frame through the fixed hanging ears.
[0014] Furthermore, a plurality of square through holes are provided on the top surface of the cabinet frame, and fans for heat dissipation are provided in the through holes.
[0015] Furthermore, a dustproof net is provided above the fan.
[0016] Furthermore, an operation alarm light is provided on the top surface of the cabinet frame.
[0017] Furthermore, a supporting foot is respectively provided at the four corners below the bottom surface of the cabinet frame.
[0018] Furthermore, two left and right universal wheels and two left and right one-way wheels are provided below the bottom surface of the cabinet frame.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] This utility model provides an integrated intelligent power quality control device for debugging and testing. It uses A / B / C / N (yellow, green, red, and black) wire clamps that clip directly onto the A / B / C / N terminals of the power quality control module. Using an intelligent assembly line platform, it enables intelligent and fast connection, effectively reducing the manual preparation time for power quality control modules. It is particularly useful for improving the efficiency of debugging and testing multiple modules. The cabinet bottom of this utility model features a removable blind plate structure for easy maintenance of connectors.
[0021] The green terminal connector of the utility model adopts a fixed flange to fix the green connector, realizes the function of simulating current sampling of a transformer, and has intelligent and fast connection, which shortens the preparation time of the sampling line in the early stage.
[0022] The utility model adopts a network cable connected to a network port to issue commands to the module and upload data. It has a large amount of data transmission, high efficiency, quick and convenient, and improves the efficiency of the debugging process.
[0023] This utility model adopts a human-computer interactive touch screen with 4G communication for command control, module parameter display and background software control, which improves the accuracy of the power quality detection module, reduces the difficulty of detection, and realizes unmanned operation and unmanned guarding.
[0024] This new model utilizes a host computer and display, loaded with specialized power quality testing software, to fully automate module quality testing, significantly improving testing efficiency and reducing failure and error rates. The host computer is placed on the cabinet roof, fully utilizing the cabinet space. The display is mounted externally, with holes cut into the back mounting plate for easy display wiring. The keyboard and mouse are placed in a drawer-style rack for easy operation.
[0025] This utility model is equipped with an integrated intelligent printer, which can realize local and remote printing of inspection reports, avoiding the error rate of manual writing, and is convenient and fast. The intelligent printer installation compartment is located inside the small door, which does not affect the overall appearance. At the same time, by opening the small door, it is easy to take out the printed documents. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is an explosion diagram of the utility model.
[0027] Figure 2 It is the main view of the utility model.
[0028] Figure 3 This is a side view of the present invention with the door panel removed.
[0029] Figure 4 It is a rear view of the present invention.
[0030] in:
[0031] Cabinet frame 1, left door panel 2, right door panel 3, side crossbeam 4, rear door panel 5, rear mounting panel 6, rear mounting panel bracket 7, aviation socket 8, telephone line connector 9, terminal connector 10, 4P miniature circuit breaker 11, fan 12, dust screen 13, operation alarm light 14, support foot 15, universal wheel 16, one-way wheel 17, column 18, tray 19, printer 20, computer host 21, mounting panel assembly 22, drawer 23, openable mounting panel 24, computer monitor 25, monitor bracket 26, touch screen 27, high-voltage test platform device 28, fixing ear 29, wire clamp 30. DETAILED DESCRIPTION
[0032] To better understand the technical solution of the present invention, the following detailed description is provided with reference to the relevant illustrations. It should be understood that the following specific embodiments are not intended to limit the specific implementation of the technical solution of the present invention; they are merely examples of possible implementations of the technical solution of the present invention. It should be noted that the description herein of the positional relationships of the various components, such as component A being located above component B, is based on the relative positions of the components in the illustrations and is not intended to limit the actual positional relationships of the components. Example 1
[0033] See also Figures 1-4 , Figure 1 A schematic diagram of the exploded structure of the present invention is drawn. As shown in the figure, the present invention relates to an integrated intelligent power quality control device, which includes a cabinet frame 1, a left door panel 2 is provided on the left side of the cabinet frame 1, a right door panel 3 is provided on the right side, a mounting panel assembly 22 is provided on the front, and a rear door panel 5 is provided on the back. The left door panel 2, the right door panel 3, the mounting panel assembly 22 and the rear door panel 5 form a closed cabinet with the cabinet frame 1, a side crossbeam 4 is provided between two adjacent vertical bars of the cabinet frame 1, and five trays 19 are arranged in parallel in the upper and lower directions in the cabinet frame 1. Two columns 18 are provided on the left and right sides of the tray 19, respectively, and the columns 18 are arranged between the top and bottom surfaces of the cabinet frame 1.
[0034] An openable drawer 23 is provided in the middle of the installation panel assembly 22, and a printer 20 is provided in the drawer 23; a host 21, a computer display 25 and a touch screen 27 are provided above the drawer 23 of the installation panel assembly 22 from top to bottom, and an openable installation panel 24 and two high-voltage test platform devices 28 are provided below the drawer 23 in sequence.
[0035] The host 21 , the drawer 23 and the high-voltage test platform device 28 are all arranged on the tray 19 of the cabinet frame 1 .
[0036] A display bracket 26 is provided on the back of the computer display 25, which is fixed to the cabinet frame 1 through the display bracket 26. The mounting plate of the computer display 25 adopts an internal opening to facilitate the wiring of the display.
[0037] The left and right sides of the front of the high-voltage test platform device 28 are respectively provided with fixing ears 29 , and the high-voltage test platform device 28 is fixed to the cabinet frame 1 through the fixing ears 29 .
[0038] The rear door panel 5 is provided with two heat dissipation areas, and a rear installation panel 6 is provided below the heat dissipation areas. The rear installation panel 6 is set on the cabinet frame 1 through a rear installation panel bracket 7; three aviation sockets 8 are provided on the rear installation panel 6, and the insertion ports of the aviation sockets 8 are set on the outer wall surface of the rear installation panel 6, wherein two telephone line connectors 9, i.e., network cable ports, are provided on one side of two aviation sockets 8, and two terminal connectors 10 are provided below the two aviation sockets 8; a 4P miniature circuit breaker 11 is also provided on the rear installation panel 6. The 4P miniature circuit breaker 11 is fixed by using a back bracket installation method.
[0039] The test fixture's wire clamp 30 is inserted into the socket of the aviation socket 8. The cylindrical head of the wire clamp 30 is inserted into the socket of the aviation socket 8. The wire outlet of the wire clamp 30 is equipped with four clips: A / B / C / N (yellow, green, red, and black), corresponding to the A, B, C, and N terminals of the power quality management device in this embodiment. The wiring is located at the bottom of the cabinet and features a removable blind plate for easy maintenance of the connector.
[0040] The top surface of the cabinet frame 1 is provided with four square through holes, in which fans 12 for heat dissipation are provided. A dustproof net 13 is provided above the fan 12 . The top surface of the cabinet frame 1 is also provided with an operation alarm light 14 .
[0041] The cabinet frame 1 has four support legs 15 at the four corners below its bottom surface. The cabinet frame 1 also has two left and right universal wheels 16 and two left and right one-way wheels 17 below its bottom surface. The universal wheels 16 and one-way wheels 17 are arranged front and back.
[0042] Working principle:
[0043] The utility model relates to an integrated intelligent power quality control device for debugging and testing. The device adopts a test fixture A / B / C / N (yellow, green, red, and black) wire clamp 30. The cylindrical head is inserted into the intelligent debugging device. The four clamps at the outlet correspond to the A, B, C, and N terminals of the power quality module respectively. These terminals are fixed terminals. After clamping the module terminals, they are loaded like a magazine. When the previous module is tested, the next one is pushed out through the assembly line for loading, completing a closed-loop process and realizing intelligent operation.
[0044] This utility model uses a terminal block connector port that is fixedly connected to the current sampling terminal of the power quality module. The terminal is pluggable, fixed current sampling, and the module can be replaced without changing the transformer sampling line, shortening the installation time and allowing for quick inspection. The terminal can also be pulled out for easy storage of the sampling line.
[0045] The network cable port of the utility model adopts the ModBus RTU communication protocol, one end of which is connected to the power quality detection device and the other end is connected to the power quality module to realize control and transmission of data, making data transmission more accurate and control more precise.
[0046] This new human-computer interaction touchscreen is connected to a high-voltage test platform via 485 communications. The high-voltage test platform is connected to the power quality module via a network cable, enabling touchscreen commands to be sent to the high-voltage test platform (coordinated by a built-in processor). The test platform then controls the power quality module to perform a series of software function tests. The human-computer interaction touchscreen is 4G-enabled, allowing data to be uploaded to the backend via 4G. The backend platform then issues commands to control the module to perform a series of automatic tests.
[0047] This utility model's main unit and display (computer) are connected to a 4G human-computer interactive touchscreen. The computer downloads proprietary power quality testing software, which is then used to check the corresponding module model. After setting the module parameters on the touchscreen, click "Start Testing." The software automatically begins running and tests each module's functions. Upon completion, a test report is automatically generated and saved to the computer. The display is mounted externally on the cabinet using a rear mounting bracket. The mounting plate features internal openings for easy wiring. The main unit is mounted at the top, utilizing cabinet space. The keyboard and mouse are designed as drawers for easy operation.
[0048] This utility model features an integrated smart printer that connects to a computer via Bluetooth. Once the test is complete, the test report automatically saved on the computer can be printed directly, generating a paper version of the test report. The smart printer is placed on an internal tray, and a separate door opens on the outside, making it easy to access the required documents without affecting the aesthetics.
[0049] The above are only specific application examples of the present invention and do not constitute any limitation on the scope of protection of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the scope of protection of the present invention.
Claims
1. An integrated intelligent power quality control device, characterized by: It comprises a cabinet frame (1), wherein a left door panel (2) is provided on the left side of the cabinet frame (1), a right door panel (3) is provided on the right side, a mounting panel assembly (22) is provided on the front side, and a rear door panel (5) is provided on the back side; An openable drawer (23) is provided in the middle of the installation panel assembly (22), and a printer (20) is provided in the drawer (23); a host (21), a computer display (25) and a touch screen (27) are provided above the drawer (23) of the installation panel assembly (22) from top to bottom, and an openable installation panel (24) and two strong current test platform devices (28) are provided below the drawer (23); The rear door panel (5) is provided with at least one heat dissipation area, and a rear installation panel (6) is provided below the heat dissipation area. The rear installation panel (6) is provided on the cabinet frame (1) through a rear installation panel bracket (7); a plurality of aviation sockets (8) are provided on the rear installation panel (6), and the insertion ports of the aviation sockets (8) are provided on the outer wall surface of the rear installation panel (6), wherein two telephone line connectors (9) are provided on one side of two aviation sockets (8), and two terminal connectors (10) are provided below the two aviation sockets (8); a 4P miniature circuit breaker (11) is also provided on the rear installation panel (6); The insertion port of the aviation socket (8) is inserted into the test fixture wire clamp (30), and the cylindrical head of the wire clamp (30) is inserted into the insertion port of the aviation socket (8). The outlet end of the wire clamp (30) is provided with four clips, which respectively correspond to the A, B, C, and N terminals of the power quality control device.
2. The integrated intelligent power quality control device according to claim 1, characterized in that: A side crossbeam (4) is provided between two adjacent vertical bars of the cabinet frame (1), and a plurality of trays (19) arranged in parallel vertically are provided in the cabinet frame (1). Two vertical columns (18) are provided on the left and right sides of the tray (19), respectively, and the vertical columns (18) are arranged between the top surface and the bottom surface of the cabinet frame (1).
3. The integrated intelligent power quality control device according to claim 2, characterized in that: The host (21), drawer (23) and strong current test platform device (28) are all arranged on a tray (19) of the cabinet frame (1).
4. The integrated intelligent power quality control device according to claim 1, characterized in that: A display bracket (26) is provided on the back of the computer display (25), and is fixed to the cabinet frame (1) via the display bracket (26).
5. The integrated intelligent power quality control device according to claim 1, characterized in that: The left and right sides of the front of the high-voltage test platform device (28) are respectively provided with fixed hanging ears (29), and are fixed to the cabinet frame (1) via the fixed hanging ears (29).
6. The integrated intelligent power quality control device according to claim 1, characterized in that: The top surface of the cabinet frame (1) is provided with four square through holes, and fans (12) for heat dissipation are provided in the through holes.
7. The integrated intelligent power quality control device according to claim 6, characterized in that: A dustproof net (13) is provided above the fan (12).
8. The integrated intelligent power quality control device according to claim 1, characterized in that: The top surface of the cabinet frame (1) is also provided with an operation warning light (14).
9. The integrated intelligent power quality control device according to claim 1, characterized in that: A supporting foot (15) is provided at each of the four corners below the bottom surface of the cabinet frame (1).
10. The integrated intelligent power quality control device according to claim 1, characterized in that: Two left and right universal wheels (16) and two left and right one-way wheels (17) are also provided below the bottom surface of the cabinet frame (1).