Safe fluid reversing system of ink mixing tank
By introducing a pneumatic diaphragm pump and a gas reversing module into the ink mixing tank, combined with a pneumatic stop valve and a flow sensor, the space occupation and safety hazard problems of the ink mixing tank delivery method are solved, and efficient and safe fluid reversing operation is achieved.
Patent Information
- Application Number
- CN202422507705.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing ink mixing tank conveying method takes up a lot of space, has large manual operation errors and poses safety hazards.
A pneumatic diaphragm pump and gas reversing module are used, combined with a pneumatic stop valve, a one-way valve and a flow sensor to achieve safe fluid reversal of gas in the ink mixing tank, reduce dependence on electric drive, and improve operational safety and space utilization through flow monitoring and alarms.
The invention realizes the safe fluid reversing process of the ink mixing tank, reduces manual operation errors, improves space utilization, reduces labor and material costs, and enhances safety.
Smart Images

Figure CN223312002U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to composite printing equipment, and more particularly to a safe fluid reversing system for an ink mixing tank. Background Art
[0002] The ink mixing tanks used in the current ink mixing rooms need to have the functions of pumping, discharging, and internal circulation. They must be equipped with at least two sets of pneumatic diaphragm pumps to complete the operation. A large number of conveying pipes must be connected to occupy on-site space. Manual valve control is prone to misoperation, and electric control valve control is not explosion-proof and poses a safety hazard, affecting the appearance and safety of the site. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a safe fluid reversing system for an ink mixing tank in response to the deficiencies of the existing technology, so as to solve the technical problems of the existing ink mixing tank conveying method, such as large space occupancy, large manual operation errors and large safety hazards.
[0004] The utility model describes a safe fluid reversing system for an ink mixing tank, which includes a pneumatic diaphragm pump and a gas reversing module. The valve body of the pneumatic diaphragm pump is provided with an air outlet valve port and an air inlet valve port. The air outlet valve port is connected to the first material port of the ink mixing tank through a first pipe, and the air inlet valve port is connected to the second material port of the ink mixing tank through a second pipe. A gas reversing module is provided between the first pipe and the second pipe.
[0005] As a further improvement, a first pneumatic stop valve is installed in the first pipeline, and a second pneumatic stop valve is installed in the second pipeline.
[0006] Furthermore, the gas reversing module includes a third pipeline and a fourth pipeline, one end of the third pipeline is connected to the first pipeline located between the first pneumatic stop valve and the gas outlet valve port, and the other end of the third pipeline is connected to the second pipeline located between the second pneumatic stop valve and the second material port;
[0007] One end of the fourth pipeline is connected to the first pipeline located between the first pneumatic stop valve and the first material port, and the other end of the fourth pipeline is connected to the second pipeline located between the second pneumatic stop valve and the air inlet valve port;
[0008] A third pneumatic stop valve is installed in the third pipeline, and a fourth pneumatic stop valve is installed in the fourth pipeline.
[0009] Furthermore, one-way valves are installed in the third pipeline and the fourth pipeline.
[0010] Furthermore, flow sensors are installed in both the first pipe and the second pipe, the flow sensors are electrically connected to a controller, and the controller is electrically connected to an alarm.
[0011] Furthermore, the air inlet of the pneumatic diaphragm pump is connected to an external air source through a pneumatic control valve.
[0012] Furthermore, an air pressure regulator is installed in the pipeline connecting the pneumatic diaphragm pump and the pneumatic control valve.
[0013] Beneficial effects
[0014] The advantages of the present invention are:
[0015] 1. The utility model is provided with a gas reversing module, and the air inlet of the pneumatic diaphragm pump is connected to the external air source through a pneumatic control valve. The pneumatic diaphragm pump is connected to the first material port and the second material port of the ink mixing tank through the gas reversing module. Only one set of pneumatic diaphragm pumps is needed to achieve switching. No electric drive is required during the operation, which reduces the misoperation caused by manual operation, improves space utilization, and saves labor and material costs.
[0016] 2. The utility model installs flow sensors in the first pipe and the second pipe, the flow sensors are electrically connected to the controller, and the controller is electrically connected to the alarm, so as to monitor and alarm the flow of the first material port and the second material port of the ink mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the first gas flow direction of the safety fluid reversing system of the present invention;
[0018] Figure 2 This is a schematic diagram of the second gas flow direction of the safety fluid reversing system of the present invention.
[0019] Among them: 1-pneumatic control valve, 2-pneumatic diaphragm pump, 20-air outlet valve port, 21-air inlet valve port, 3-first material port, 4-second material port, 5-first pneumatic stop valve, 6-second pneumatic stop valve, 7-third pneumatic stop valve, 8-fourth pneumatic stop valve, 9-check valve, 10-first pipeline, 11-second pipeline, 12-third pipeline, 13-fourth pipeline. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the embodiments, but this does not constitute any limitation to the present invention. Any limited modifications made by anyone within the scope of the claims of the present invention are still within the scope of the claims of the present invention.
[0021] See Figure 1-Figure 2The utility model provides a safe fluid reversing system for an ink mixing tank, which includes a pneumatic diaphragm pump 2, and a gas reversing module. The pneumatic diaphragm pump 2 is connected to an external air source, and the valve body of the pneumatic diaphragm pump 2 is provided with an outlet valve port 20 and an inlet valve port 21. The outlet valve port 20 is connected to the first material port 3 of the ink mixing tank through a first pipe 10, and the inlet valve port 21 is connected to the second material port 4 of the ink mixing tank through a second pipe 11. A gas reversing module is provided between the first pipe 10 and the second pipe 11, and the outlet valve port 20 is connected to the second material port 4 of the ink mixing tank through the gas reversing module, and the inlet valve port 21 is connected to the first material port 3 of the ink mixing tank through the gas reversing module.
[0022] A first pneumatic stop valve 5 is installed in the first pipe 10, and a second pneumatic stop valve 6 is installed in the second pipe 11. The first pneumatic stop valve 5 is used to connect and disconnect the first material port 3 and the first valve port 20. The second pneumatic stop valve 6 is used to connect and disconnect the second material port 4 and the second valve port 21.
[0023] The gas reversing module includes a third pipeline 12 and a fourth pipeline 13. One end of the third pipeline 12 is connected to the first pipeline 10 located between the first pneumatic stop valve 5 and the gas outlet valve port 20, and the other end of the third pipeline 12 is connected to the second pipeline 11 located between the second pneumatic stop valve 6 and the second material port 4.
[0024] One end of the fourth pipeline 13 is connected to the first pipeline 10 located between the first pneumatic stop valve 5 and the first material port 3 , and the other end of the fourth pipeline 13 is connected to the second pipeline 11 located between the second pneumatic stop valve 6 and the air inlet valve port 21 .
[0025] A third pneumatic stop valve 7 is installed in the third pipe 12, and a fourth pneumatic stop valve 8 is installed in the fourth pipe 13. The third pneumatic stop valve 7 is used to open and close the second material port 4 and the first valve port 20. The fourth pneumatic stop valve 8 is used to open and close the first material port 3 and the second valve port 21.
[0026] One-way valves 9 are installed in the third pipeline 12 and the fourth pipeline 13 to ensure that the gas flows in the third pipeline 12 and the fourth pipeline 13 are unidirectional.
[0027] Flow sensors are installed in both the first pipe 10 and the second pipe 11. The flow sensors are electrically connected to a controller, which is in turn electrically connected to an alarm. When the pneumatic diaphragm pump 2 is operating and the controller detects a zero gas flow rate through the flow sensors, the controller controls the alarm to sound an alarm, alerting personnel to inspect the pipes and the pneumatic shut-off valve.
[0028] The air inlet of pneumatic diaphragm pump 2 is connected to an external air source through pneumatic control valve 1. An air pressure regulator is installed in the pipe connecting pneumatic diaphragm pump 2 and pneumatic control valve 1. The main function of the air pressure regulator is to regulate and control the gas pressure to ensure stable operation of the system.
[0029] The working principle of this utility model is:
[0030] like Figure 1 As shown, when gas is required to enter from the first material port 3 and exit from the second material port 4, the pneumatic control valve 1 is opened, the first pneumatic stop valve 5 and the second pneumatic stop valve 6 are opened, and the third pneumatic stop valve 7 and the fourth pneumatic stop valve 8 are closed. The gas generated by the external gas source enters the gas diaphragm pump 2 through the gas control valve 1, and the gas enters the first material port 3 from the outlet valve port 20 of the gas diaphragm pump 2 through the first pipeline 10 and the first pneumatic stop valve 5. The gas stored in the ink mixing tank enters the inlet valve port 21 of the gas diaphragm pump 2 through the second material port 4, the second pneumatic stop valve 6 and the second pipeline 11, thereby discharging the gas.
[0031] like Figure 2 As shown, when gas is required to enter from the second material port 4 and to exhaust from the first material port 3, the first pneumatic stop valve 5 and the second pneumatic stop valve 6 are closed, and the third pneumatic stop valve 7 and the fourth pneumatic stop valve 8 are opened. The gas enters the second material port 4 from the outlet valve port 20 of the gas diaphragm pump 2 through the first pipe 10, the third pneumatic stop valve 7 and the third pipe 12, and the gas stored in the ink mixing tank enters the inlet valve port 21 of the gas diaphragm pump 2 through the first material port 3, the first pipe 10, the fourth pipe 13, the fourth pneumatic stop valve 8 and the second pipe 11, thereby discharging the gas.
[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention. These modifications and improvements will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A safe fluid reversing system for an ink mixing tank, comprising a pneumatic diaphragm pump (2), characterized in that: It also includes a gas reversing module. The valve body of the pneumatic diaphragm pump (2) is provided with an outlet valve port (20) and an inlet valve port (21). The outlet valve port (20) is connected to a first material port (3) of an ink mixing and stirring tank via a first pipe (10), and the inlet valve port (21) is connected to a second material port (4) of the ink mixing and stirring tank via a second pipe (11). A gas reversing module is provided between the first pipe (10) and the second pipe (11).
2. The ink mixing tank safety fluid reversing system according to claim 1, characterized in that: A first pneumatic stop valve (5) is installed in the first pipeline (10), and a second pneumatic stop valve (6) is installed in the second pipeline (11).
3. The ink mixing tank safety fluid reversing system according to claim 2, characterized in that: The gas reversing module comprises a third pipeline (12) and a fourth pipeline (13), one end of the third pipeline (12) is connected to the first pipeline (10) located between the first pneumatic stop valve (5) and the gas outlet valve port (20), and the other end of the third pipeline (12) is connected to the second pipeline (11) located between the second pneumatic stop valve (6) and the second material port (4); One end of the fourth pipeline (13) is connected to the first pipeline (10) located between the first pneumatic stop valve (5) and the first material port (3), and the other end of the fourth pipeline (13) is connected to the second pipeline (11) located between the second pneumatic stop valve (6) and the air inlet valve port (21); A third pneumatic stop valve (7) is installed in the third pipeline (12), and a fourth pneumatic stop valve (8) is installed in the fourth pipeline (13).
4. The ink mixing tank safety fluid reversing system according to claim 3, characterized in that: One-way valves (9) are installed in both the third pipeline (12) and the fourth pipeline (13).
5. The ink mixing tank safety fluid reversing system according to claim 2, characterized in that: Flow sensors are installed in both the first pipe (10) and the second pipe (11), the flow sensors are electrically connected to a controller, and the controller is electrically connected to an alarm.
6. The ink mixing tank safety fluid reversing system according to claim 1, characterized in that: The air inlet of the pneumatic diaphragm pump (2) is connected to an external air source via a pneumatic control valve (1).
7. The ink mixing tank safety fluid reversing system according to claim 6, characterized in that: An air pressure regulator is installed in the pipeline connecting the pneumatic diaphragm pump (2) and the pneumatic control valve (1).