Novel special rubber forming machine

The guide column and guide rod guidance and the oil cylinder system cooperate with the core lifting and supporting mechanism to solve the problem of inconvenient demoulding of the rubber umbrella skirt forming machine, realize automatic and stable demoulding, and improve production safety and efficiency.

CN223314396UActive Publication Date: 2025-09-09CHANGZHOU ZHONGYI RUBBER&PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420529987.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-09-09
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing rubber shed forming machine has a single structure and function, and demoulding relies on manual operation, which poses a safety hazard and has low production efficiency.

Method used

The guide column and guide rod guiding system is adopted, combined with the oil cylinder and the air cylinder to achieve stable separation and closing of the upper and lower molds, and is equipped with a lifting and core supporting mechanism to achieve automatic and stable demoulding.

Benefits of technology

It improves the stability and accuracy of mold separation and closing, realizes automatic demoulding, reduces manual operation, and improves production safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel special rubber forming machine. The novel special rubber forming machine comprises an upper mold, a lower mold, a forming cavity, a rectangular groove, a mold core rod, a strip block, an injection molding machine, a protection plate, a fixing block, a guide rod, a connecting strip seat, an intelligent control cabinet, a supporting plate, a guide hole, a U-shaped plate, a supporting wheel, a first air cylinder, a bottom plate, an oil cylinder, a base, a guide column, a connecting plate, a second air cylinder and a third air cylinder. According to the utility model, the structure is reasonable, the connected lower die is lifted and guided by the guide post, the connected upper die is positioned by the guide rod, and meanwhile, the oil cylinder for lifting is matched, so that the stability and accuracy of separation and combination of the upper die and the lower die are greatly improved, the lower die can be pushed outwards, workers can conveniently implement necessary operation procedures, and the production efficiency is improved. By the adoption of the part lifting and core supporting mechanism, the problem that an existing special rubber forming machine is inconvenient to demold a formed part is solved, the function of automatic and stable demolding is achieved, time and labor are saved, unnecessary operation contact of workers is reduced, and the production safety coefficient is high.
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Description

Technical Field

[0001] The utility model relates to a novel special rubber molding machine, belonging to the field of rubber shed manufacturing equipment. Background Art

[0002] During the manufacturing process of rubber sheds, existing rubber shed molding machines have a limited structure and functionality. Demolding rubber shed parts relies heavily on manual operation, which increases the risk of worker contact. The mold opening and closing processes are unstable and inaccurate, hindering production efficiency. Therefore, a new, specialized rubber molding machine was proposed to address these issues. Utility Model Content

[0003] The purpose of this utility model is to provide a new special rubber molding machine in order to solve the above problems.

[0004] The utility model achieves the above-mentioned object through the following technical solutions: a new type of special rubber molding machine, including an upper mold, a lower mold and an injection molding machine, fixed blocks are installed on both sides of the front and rear end surfaces of the injection molding machine, and guide rods are provided in the holes above the four fixed blocks, the front and rear ends of the connecting bar seats on both sides of the top of the upper mold are respectively fixedly connected to the bottom ends of the corresponding guide rods, a bottom plate is installed at the bottom of the lower mold, and a lifting core supporting mechanism is provided in the rectangular groove on the lower mold, the two sides of the bottom of the bottom plate are respectively in rolling contact with the corresponding supporting wheel groups, the rear end surface of the lower mold is connected to the cylinder located in the middle of the U-shaped plate, and the bottom of the U-shaped plate is fixedly connected to the top of the supporting plate;

[0005] The core lifting and supporting mechanism includes cylinder 1, a bar, a connecting plate and cylinder 2. One side of the bar is fixedly connected to one end of multiple mold core rods distributed evenly, and the other side of the bar is connected to two cylinders 2 located on the connecting plate. The bottom of both ends of the connecting plate is connected to cylinder 1 connected to the bottom of the lower mold.

[0006] Preferably, guide pillars are installed between the four corners of the bottom of the injection molding machine and the four corners of the top of the base, and the guide pillars are in sliding contact with the corresponding guide holes on the support plate.

[0007] Preferably, the bottom of the support plate is connected to the oil cylinder located on the base, and an intelligent control cabinet is provided on one side of the base.

[0008] Preferably, the bottom of the bar is in sliding contact with the bottom of the rectangular groove, and the core rod located on one side of the bar extends into the molding cavity by movement.

[0009] Preferably, a protective plate is provided between the top of the upper mold and the bottom of the injection molding machine, and the four corners of the protective plate are connected to the corresponding fixed blocks through connecting structures.

[0010] Preferably, the supporting rollers are provided in two groups, and the multiple supporting rollers in each group are equidistantly installed on the corresponding side walls in the U-shaped plate.

[0011] The beneficial effects of the utility model are: the guide pillar is used to guide the lifting of the connected lower mold and the guide rod is used to position the connected upper mold, and at the same time, the oil cylinder used for lifting is cooperated with, which greatly improves the stability and accuracy of the separation and combination of the upper and lower molds, and can push the lower mold to the outside, which is convenient for workers to implement necessary operating procedures. The core lifting and supporting mechanism is adopted to solve the problem of inconvenience in demolding molded parts in existing special rubber molding machines, and the function of automatic and stable demolding is realized, which saves time and effort, reduces unnecessary operating contact of workers, and has a high production safety factor. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the connection structure between the lower mold and the lifting and core supporting mechanism of the utility model;

[0015] Figure 3 It is a top view of the U-shaped plate connection structure of the utility model.

[0016] In the figure: 1. Upper mold; 2. Lower mold; 201. Molding cavity; 202. Rectangular groove; 203. Core rod; 204. Bar; 3. Injection molding machine; 4. Protective plate; 5. Fixed block; 6. Guide rod; 7. Connecting bar seat; 8. Intelligent control cabinet; 9. Support plate; 901. Guide hole; 10. U-shaped plate; 11. Support roller; 12. Cylinder 1; 13. Bottom plate; 14. Oil cylinder; 15. Base; 16. Guide column; 17. Connecting plate; 18. Cylinder 2; 19. Cylinder 3. DETAILED DESCRIPTION

[0017] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0018] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0019] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] See also Figure 1-3 As shown, a new type of special rubber molding machine includes an upper mold 1, a lower mold 2 and an injection molding machine 3. Fixed blocks 5 are installed on both sides of the front and rear end surfaces of the injection molding machine 3, and guide rods 6 are provided in the holes above the four fixed blocks 5. The front and rear ends of the connecting bar seats 7 on both sides of the top of the upper mold 1 are respectively fixedly connected to the bottom ends of the corresponding guide rods 6. A bottom plate 13 is installed at the bottom of the lower mold 2, and a lifting and core supporting mechanism is provided in the rectangular groove 202 on the lower mold 2. The two sides of the bottom of the bottom plate 13 are respectively in rolling contact with the corresponding groups of supporting wheels 11. The rear end surface of the lower mold 2 is connected to the cylinder 3 19 located in the middle of the U-shaped plate 10, and the bottom of the U-shaped plate 10 is fixedly connected to the top of the supporting plate 9.

[0021] The core lifting and supporting mechanism includes a cylinder 12, a bar 204, a connecting plate 17 and a cylinder 2 18. One side of the bar 204 is fixedly connected to one end of a plurality of equally distributed core rods 203, and the other side of the bar 204 is connected to two cylinders 2 18 located on the connecting plate 17. The bottoms of both ends of the connecting plate 17 are connected to the cylinder 12 connected to the bottom of the lower mold 2.

[0022] Guide columns 16 are installed between the four corners of the bottom of the injection molding machine 3 and the four corners of the top of the base 15, and the guide columns 16 are in sliding contact with the corresponding guide holes 901 on the support plate 9. The bottom of the support plate 9 is connected to the cylinder 14 on the base 15, and an intelligent control cabinet 8 is provided on one side of the base 15. The cylinder 14 is extended and retracted to stably lift and lower the support plate 9 along the four guide columns 16 to separate the upper mold 1 from the lower mold 2.

[0023] The bottom of the bar 204 is in sliding contact with the bottom of the rectangular groove 202, and the core rod 203 located on one side of the bar 204 extends into the molding cavity 201 by movement; a protective plate 4 is provided between the top of the upper mold 1 and the bottom of the injection molding machine 3, and the four corners of the protective plate 4 are connected to the corresponding fixed block 5 through a connecting structure; there are two groups of supporting wheels 11, and multiple supporting wheels 11 in each group are equidistantly installed on the corresponding side walls in the U-shaped plate 10.

[0024] When the utility model is in use, the oil cylinder 14 stretches to move the lower mold 2 connected to the bottom plate 9 upward, so that the lower mold 2 and the upper mold 1 are sealed together, and the injection molding machine 3 injects the rubber melt into the special rubber molding mold. After a period of time after the injection is completed, the oil cylinder 14 contracts to separate the lower mold 2 connected to the bottom plate 9 from the upper mold 1, and the characteristic rubber molding is placed on the lower mold 2. After the lower mold 2 drops to the set position, the cylinder 19 stretches to move the connected lower mold 2 from the rear end to the front end of the U-shaped plate 10 under the support of the bottom of the tugboat 11, and then runs. The cylinder 12 is in an operating state of first slowly retracting and then continuously extending, so that the connecting plate 17, the second cylinder 18, the strip 204 and the core rod 203 connected thereto are raised, so that the special rubber molded part is separated from the lower mold 2. Since the core rod 203 is placed in the molded part and can be withdrawn, the operating cylinder 2 18 is in a contracted state and drives the strip 204. At the same time, the operator holds the outer end of the special rubber molded part and separates the core rod 203 connected thereto from the inside of the special molded part, completing the entire process of mold closing, injection molding, demoulding and removing the special rubber molded part.

[0025] To sum up: the guide column is used to guide the lifting of the connected lower mold and the guide rod is used to position the connected upper mold. At the same time, the oil cylinder used for lifting is used to greatly improve the stability and accuracy of the separation and combination of the upper and lower molds. The lower mold can be pushed outward, which is convenient for workers to implement necessary operating procedures. The core lifting and supporting mechanism is adopted to solve the problem of inconvenience in demolding molded parts in existing special rubber molding machines, and the function of automatic and stable demolding is realized, which saves time and effort, reduces unnecessary operating contact for workers, and has a high production safety factor.

[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations within the meaning and scope of the appended claims be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0027] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A new type of special rubber molding machine, characterized by: The invention comprises an upper mold (1), a lower mold (2) and an injection molding machine (3), wherein fixed blocks (5) are installed on both sides of the front and rear end surfaces of the injection molding machine (3), and guide rods (6) are provided in the holes above the four fixed blocks (5), and the front and rear ends of the connecting bar seats (7) located on both sides of the top of the upper mold (1) are fixedly connected to the bottom ends of the corresponding guide rods (6) respectively, and a bottom plate (13) is installed at the bottom of the lower mold (2), and a lifting and core supporting mechanism is provided in a rectangular groove (202) on the lower mold (2), and the two sides of the bottom of the bottom plate (13) are in rolling contact with the corresponding supporting wheel (11) groups respectively, and the rear end surface of the lower mold (2) is connected to the cylinder three (19) located in the middle of the U-shaped plate (10), and the bottom of the U-shaped plate (10) is fixedly connected to the top of the supporting plate (9); The core lifting and supporting mechanism comprises a cylinder 1 (12), a bar (204), a connecting plate (17) and a cylinder 2 (18); one side of the bar (204) is fixedly connected to one end of a plurality of mold core rods (203) distributed at equal intervals, and the other side of the bar (204) is connected to two cylinder 2s (18) located on the connecting plate (17); the bottoms of both ends of the connecting plate (17) are connected to the cylinder 1 (12) connected to the bottom of the lower mold (2).

2. A new type of special rubber molding machine according to claim 1, characterized in that: Guide pillars (16) are installed between the four corners of the bottom of the injection molding machine (3) and the four corners of the top of the base (15), and the guide pillars (16) are in sliding contact with corresponding guide holes (901) located on the support plate (9).

3. A new type of special rubber molding machine according to claim 1, characterized in that: The bottom of the support plate (9) is connected to the oil cylinder (14) located on the base (15), and an intelligent control cabinet (8) is provided on one side of the base (15).

4. A new type of special rubber molding machine according to claim 1, characterized in that: The bottom of the bar (204) is in sliding contact with the bottom of the rectangular groove (202), and the core rod (203) located on one side of the bar (204) extends into the molding cavity (201) through movement.

5. A new type of special rubber molding machine according to claim 1, characterized in that: A protective plate (4) is provided between the top of the upper mold (1) and the bottom of the injection molding machine (3), and the four corners of the protective plate (4) are connected to corresponding fixed blocks (5) through connecting structures.

6. A new type of special rubber molding machine according to claim 1, characterized in that: The supporting wheels (11) are provided in two groups, and a plurality of supporting wheels (11) in each group are equidistantly installed on corresponding side walls inside the U-shaped plate (10).