Clockwise winding mechanism
Through the design of a clockwise winding mechanism, the clockwise rotation of the outer and inner needles of the winding needle and the control of the servo motor are utilized to solve the problem of diaphragm vibration caused by the increase in the distance between the winding needle structure and the fixed roller, thereby achieving improvements in the accuracy of diaphragm cutting and production efficiency.
Patent Information
- Application Number
- CN202422481371.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-14
AI Technical Summary
During operation of the existing winding mechanism, the distance between the winding needle structure and the fixed roller increases, causing significant vibration between the diaphragm and the air, affecting the accuracy of diaphragm cutting.
The clockwise winding mechanism is adopted to shorten the gap between the outer needle and the inner needle of the winding needle and the diaphragm positioning roller through the clockwise rotation of the outer needle and the inner needle of the winding needle. The winding speed is controlled by the servo motor and the reducer to reduce the vibration amplitude of the diaphragm and improve the cutting accuracy.
Effectively control the accuracy of diaphragm cutting length, reduce production costs while improving production efficiency, and ensure the accuracy of diaphragm cutting.
Smart Images

Figure CN223321301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding mechanisms, in particular to a clockwise winding mechanism. Background Art
[0002] The internal batteries of electronic products are generally wound through a diaphragm. During the diaphragm winding process, a dedicated winding mechanism is required. The winding mechanism can drive the diaphragm to rotate at high speed and cut the diaphragm at a fixed distance during the rotation, thereby cutting the diaphragm into the required size. However, the existing winding mechanism still has certain usage defects during the operation process.
[0003] The existing winding mechanism clamps the diaphragm through the winding needle structure during operation, and then drives the diaphragm to rotate counterclockwise through the winding needle structure. At the same time, the driving structure causes the winding needle structure to rotate counterclockwise as a whole.
[0004] During this process, the distance between the winding needle structure and the fixed roller will increase, and the winding needle structure will drive the diaphragm to rotate at high speed, which may easily cause large-scale vibration between the diaphragm and the air, making the cutting distance of the diaphragm difficult to control, and easily affecting the accuracy of the winding mechanism in cutting the diaphragm.
[0005] In response to the above problems, it is urgent to carry out innovative design based on the original winding structure. Utility Model Content
[0006] The purpose of the present utility model is to provide a clockwise winding mechanism to solve the problem raised in the above-mentioned background technology that the distance between the winding needle structure and the fixed roller increases, and the winding needle structure drives the diaphragm to rotate at high speed, which easily causes large-scale vibration between the diaphragm and the air, making the cutting distance of the diaphragm difficult to control, and easily affecting the accuracy of the winding mechanism in cutting the diaphragm.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a clockwise winding mechanism, comprising a mounting structure and a winding structure mounted outside the mounting structure;
[0008] The interior of the mounting structure is provided with an opening and closing cylinder, a needle threading servo motor and a mounting frame, and the outside of the mounting frame is fixedly installed with the opening and closing cylinder and the needle threading servo motor, and the opening and closing cylinder and the needle threading servo motor are respectively located at the left and right ends of the mounting frame;
[0009] A positioning structure is provided at one end of the winding structure away from the mounting structure, and a follower 1, a fixed column cam groove and a fixed seat are provided inside the positioning structure. The fixed seat is fixedly connected to the end of the winding structure away from the mounting structure, and a follower 1 is fixedly installed at one end of the fixed seat away from the winding structure, and a fixed column cam groove is provided at one end of the follower 1 away from the fixed seat.
[0010] Preferably, a reducer and a servo motor 1 are provided inside the positioning structure, the servo motor 1 follower 1 is at one end away from the fixed seat, and the output end of the servo motor 1 is fixedly mounted with the reducer.
[0011] Preferably, the centers of the reducer, servo motor 1 and follower 1 are in the same horizontal straight line, and the reducer and the fixed column cam groove are located between servo motor 1 and follower 1.
[0012] Preferably, the interior of the winding structure is provided with an outer winding needle, an inner winding needle and a locking mouth, the locking mouth is fixedly installed on the end of the fixed seat away from the follower, and the inner winding needle is fixedly installed on the end of the locking mouth away from the fixed seat, and the outer winding needle is provided on the outside of the inner winding needle.
[0013] Preferably, a follower 2, a winding needle seat and a closing ejector are provided inside the winding structure. The winding needle seat is fixedly installed on the end of the winding needle inner needle away from the fixed seat, and a follower 2 is provided on the end of the winding needle seat away from the winding needle inner needle, and a closing ejector is nested inside the follower 2, and at the same time, the end of the closing ejector away from the follower 2 is connected to the opening and closing cylinder.
[0014] Preferably, the centers of the outer needle of the winding needle, the inner needle of the winding needle and the closing needle are inside the same straight line, and the length of the outer needle of the winding needle is smaller than the length of the inner needle of the winding needle.
[0015] Preferably, a turntable, a central axis and a diaphragm positioning roller are provided inside the winding structure, and the turntable is rotatably installed on one end of the mounting frame close to the positioning structure, and the central axis is rotatably installed inside the turntable, and the diaphragm positioning roller is fixedly installed on the outside of the central axis.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. The outer and inner winding needles inside the winding structure rotate clockwise during revolution, shortening the gap between the outer and inner winding needles and the diaphragm positioning roller, thereby shortening the contact distance between the diaphragm and the diaphragm positioning roller, reducing the vibration amplitude of the diaphragm during rapid rotation, and improving the accuracy of diaphragm cutting;
[0018] 2. The movement of the diaphragm positioning roller can shorten the contact distance between the diaphragm and the diaphragm positioning roller, thereby reducing the vibration amplitude of the diaphragm with the air during high-speed operation, thereby ensuring the accuracy of the diaphragm cutting length;
[0019] 3. Furthermore, by changing the rotation direction of the winding structure, the winding accuracy of the diaphragm can be controlled, so that the winding accuracy can be controlled without increasing the production cost, which is convenient for full promotion and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the turntable of the utility model;
[0022] Figure 3 This is a rear view structural diagram of the utility model;
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the diaphragm positioning roller of the utility model;
[0024] Figure 5 This is a schematic diagram of the rear cross-sectional structure of the utility model;
[0025] Figure 6 It is a left-side structural schematic diagram of the utility model.
[0026] In the figure: 1. Mounting structure; 2. Opening and closing cylinder; 3. Needle threading servo motor; 4. Mounting frame; 5. Winding structure; 6. Winding outer needle; 7. Winding inner needle; 8. Locking mouth; 9. Positioning structure; 10. Follower 1; 11. Fixed column cam groove; 12. Reducer; 13. Servo motor 1; 14. Fixed seat; 15. Turntable; 16. Center shaft; 17. Diaphragm positioning roller; 18. Follower 2; 19. Winding seat; 20. Closing needle. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] In a specific embodiment, Figure 1-Figure 3 As shown, the basic use process of the clockwise winding mechanism is disclosed;
[0029] A mounting structure 1 and a winding structure 5 mounted outside the mounting structure 1;
[0030] The interior of the mounting structure 1 is provided with an opening and closing cylinder 2, a needle threading servo motor 3 and a mounting frame 4. The outside of the mounting frame 4 is fixedly mounted with the opening and closing cylinder 2 and the needle threading servo motor 3, and the opening and closing cylinder 2 and the needle threading servo motor 3 are respectively located at the left and right ends of the mounting frame 4;
[0031] A positioning structure 9 is provided at the end of the winding structure 5 away from the mounting structure 1, and a follower 10, a fixed column cam groove 11 and a fixed seat 14 are provided inside the positioning structure 9. The fixed seat 14 is fixedly connected to the end of the winding structure 5 away from the mounting structure 1, and a follower 10 is fixedly installed at the end of the fixed seat 14 away from the winding structure 5, and a fixed column cam groove 11 is provided at the end of the follower 10 away from the fixed seat 14.
[0032] When using the clockwise winding mechanism, it is necessary to first install the clockwise winding mechanism in the working position, and then the diaphragm can be wound by the mechanism. During this process, one end of the diaphragm is clamped by the outer needle 6 of the winding needle and the inner needle 7 of the winding needle, and the outer needle 6 of the winding needle and the inner needle 7 of the winding needle will revolve and rotate, and the winding process of the diaphragm is completed during the rotation. After the diaphragm is wound to the required length, it is sheared by the external mechanism, and the outer needle 6 of the winding needle and the inner needle 7 of the winding needle will continue to rotate and clamp and wind the diaphragm again, completing the reciprocating shearing and winding process of the diaphragm.
[0033] In one specific embodiment, Figure 1-Figure 5 As shown, it is disclosed that the winding mechanism can rotate clockwise;
[0034] The winding structure 5 is provided with an outer winding needle 6, an inner winding needle 7 and a locking mouth 8. The locking mouth 8 is fixedly mounted on the end of the fixing seat 14 away from the follower 10, and the inner winding needle 7 is fixedly mounted on the end of the locking mouth 8 away from the fixing seat 14, and the outer winding needle 6 is provided on the outer side of the inner winding needle 7.
[0035] The winding structure 5 is provided with a follower 18, a winding needle seat 19 and a closing ejector 20 inside. The winding needle seat 19 is fixedly mounted on the end of the winding needle inner needle 7 away from the fixed seat 14. The follower 18 is provided on the end of the winding needle seat 19 away from the winding needle inner needle 7. The closing ejector 20 is nested inside the follower 18. At the same time, the end of the closing ejector 20 away from the follower 18 is connected to the opening and closing cylinder 2.
[0036] The centers of the outer winding needle 6, the inner winding needle 7 and the closing needle 20 are on the same straight line, and the length of the outer winding needle 6 is shorter than the length of the inner winding needle 7;
[0037] A turntable 15, a center shaft 16 and a diaphragm positioning roller 17 are provided inside the winding structure 5, and the turntable 15 is rotatably installed on one end of the mounting frame 4 close to the positioning structure 9, and the center shaft 16 is rotatably installed inside the turntable 15, and the diaphragm positioning roller 17 is fixedly installed on the outside of the center shaft 16.
[0038] When the clockwise winding mechanism is used, the outer winding needle 6 and the inner winding needle 7 rotate inside the turntable 15. The conventional winding mechanism rotates counterclockwise during self-rotation, which expands the gap between the outer winding needle 6 and the inner winding needle 7 and the diaphragm positioning roller 17. The outer winding needle 6 and the inner winding needle 7 inside the present winding mechanism rotate clockwise during self-rotation, which reduces the gap between the outer winding needle 6 and the inner winding needle 7 and the diaphragm positioning roller 17. This makes it easier to control the diaphragm winding distance, shortens the diaphragm cutting distance, and effectively improves the accuracy of diaphragm cutting.
[0039] During the operation of the outer needle 6 and the inner needle 7 of the winding needle, the locking mouth 8 will locate the positions of the outer needle 6 and the inner needle 7 of the winding needle, and the servo motor 13 will control the output efficiency through the reducer 12, reducing the speed at which the follower 10 drives the fixed seat 14 and the winding structure 5 to rotate, and the follower 2 18 will rotate synchronously with the follower 10.
[0040] Based on the above embodiments, Figures 1-6 As shown, the process of reducing the vibration amplitude of the diaphragm by the winding mechanism is disclosed;
[0041] The interior of the positioning structure 9 is provided with a reducer 12 and a servo motor 13. The servo motor 13 follower 10 is located at one end away from the fixed seat 14, and the output end of the servo motor 13 is fixedly mounted with the reducer 12.
[0042] The centers of the reducer 12 , the servo motor 13 and the follower 10 are in the same horizontal straight line, and the reducer 12 and the fixed column cam groove 11 are located between the servo motor 13 and the follower 10 .
[0043] When the clockwise winding mechanism is used, the outer needle 6 and the inner needle 7 of the winding needle will rotate and drive the diaphragm to be wound. During the winding process, the diaphragm positioning roller 17 will contact the diaphragm, thereby shortening the distance between the diaphragm and the air, thereby reducing the vibration amplitude generated by the high-speed transmission of the diaphragm in the air, further improving the cutting accuracy of the diaphragm during the winding process, and increasing the overall practicality.
[0044] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A clockwise winding mechanism, comprising a mounting structure (1) and a winding structure (5) mounted outside the mounting structure (1); Its characteristics are: The invention also includes: an opening and closing cylinder (2), a needle threading servo motor (3) and a mounting frame (4) are provided inside the mounting structure (1); the opening and closing cylinder (2) and the needle threading servo motor (3) are fixedly mounted on the outside of the mounting frame (4); and the opening and closing cylinder (2) and the needle threading servo motor (3) are respectively located at the left and right ends of the mounting frame (4); The winding structure (5) is provided with a positioning structure (9) at one end away from the mounting structure (1), and a follower (10), a fixed column cam groove (11) and a fixed seat (14) are provided inside the positioning structure (9); the fixed seat (14) is fixedly connected to the end of the winding structure (5) away from the mounting structure (1), and the follower (10) is fixedly installed at the end of the fixed seat (14) away from the winding structure (5), and the fixed column cam groove (11) is provided at the end of the follower (10) away from the fixed seat (14).
2. A clockwise winding mechanism according to claim 1, characterized in that: A reducer (12) and a servo motor (13) are provided inside the positioning structure (9); the servo motor (13) and the actuator (10) are located at one end away from the fixed seat (14); and the output end of the servo motor (13) is fixedly mounted with the reducer (12).
3. A clockwise winding mechanism according to claim 2, characterized in that: The centers of the reducer (12), servo motor 1 (13) and follower 1 (10) are in the same horizontal straight line, and the reducer (12) and the fixed column cam groove (11) are located between the servo motor 1 (13) and the follower 1 (10).
4. The clockwise winding mechanism according to claim 1, characterized in that: The winding structure (5) is provided with an outer winding needle (6), an inner winding needle (7) and a locking mouth (8) inside. The locking mouth (8) is fixedly mounted on an end of a fixing seat (14) away from a follower (10), and the inner winding needle (7) is fixedly mounted on an end of the locking mouth (8) away from the fixing seat (14), and an outer winding needle (6) is provided on the outside of the inner winding needle (7).
5. The clockwise winding mechanism according to claim 4, characterized in that: The winding structure (5) is provided with a follower 2 (18), a winding needle seat (19) and a closing ejector (20) inside. The winding needle seat (19) is fixedly mounted on the end of the winding needle inner needle (7) away from the fixed seat (14), and the end of the winding needle seat (19) away from the winding needle inner needle (7) is provided with a follower 2 (18), and the closing ejector (20) is nested inside the follower 2 (18), and the end of the closing ejector (20) away from the follower 2 (18) is connected to the opening and closing cylinder (2).
6. The clockwise winding mechanism according to claim 5, characterized in that: The centers of the outer winding needle (6), the inner winding needle (7) and the closing needle (20) are located in the same straight line, and the length of the outer winding needle (6) is smaller than the length of the inner winding needle (7).
7. The clockwise winding mechanism according to claim 1, characterized in that: A turntable (15), a central shaft (16) and a diaphragm positioning roller (17) are provided inside the winding structure (5), and the turntable (15) is rotatably mounted on one end of the mounting frame (4) close to the positioning structure (9), and the central shaft (16) is rotatably mounted inside the turntable (15), while the diaphragm positioning roller (17) is fixedly mounted on the outside of the central shaft (16).