Double-channel induction quenching, tempering and cooling device for high-strength round pipe

By designing a dual-channel high-strength round tube induction quenching, tempering and cooling device and adopting a power drive and friction conveying mechanism, the stable and uniform speed advancement and simultaneous quenching, tempering and cooling of the double round tubes are achieved, which solves the problem of low production efficiency in the existing technology and improves production efficiency.

CN223342761UActive Publication Date: 2025-09-16HUAMAO MACHINERY ZHAOQING
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Patent Information

Application Number
CN202422767128.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing technology cannot simultaneously achieve stable advancement of two round tubes and simultaneous quenching, tempering, and cooling operations, resulting in low production efficiency.

Method used

A dual-channel high-strength round tube induction quenching, tempering and cooling device is designed. It adopts a power drive mechanism and a friction conveying mechanism. The friction wheel and the pressing roller assembly are driven by synchronous transmission gears to achieve stable and uniform propulsion of the double round tubes. It is also equipped with a quenching and tempering mechanism, as well as a tempering cooling water conveying mechanism to achieve the recycling of cooling water.

Benefits of technology

The double round tubes are advanced stably and uniformly, and quenching, tempering and cooling operations are performed simultaneously, thereby improving production efficiency.

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Abstract

The utility model provides a double-channel induction quenching, tempering and cooling device for a high-strength round pipe. The double-channel induction quenching, tempering and cooling device comprises a rack, the power driving mechanism is mounted on the rack; the friction conveying mechanism is mounted on the rack; the four pressing roller assemblies are mounted above the friction conveying mechanism in parallel at intervals in the circular pipe conveying direction; the first quenching mechanism, the second quenching mechanism and the tempering mechanism are mounted behind the friction conveying mechanism in parallel at intervals in the conveying direction of the round pipe; the tempering cooling water conveying mechanism is mounted on one side of the tempering mechanism; and the water collecting tank is arranged on the rack and is positioned below the friction conveying mechanism. According to the double-channel induction quenching, tempering and cooling device for the high-strength round pipes, stable and constant-speed forward propelling of the two round pipes can be achieved, stable propelling of the two round pipes can be achieved at the same time, quenching, tempering, cooling and other operations can be conducted at the same time, and the production efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of round tube processing equipment, in particular to a double-channel high-strength round tube induction quenching, tempering and cooling device. Background Art

[0002] During the actual processing, high-strength round tubes need to undergo surface quenching and tempering to enhance the surface strength of the tubes. During the quenching and tempering operations, the high-strength round tubes need to be pushed forward at a stable and uniform speed. In particular, the surface of the round tube is smooth and has low friction, making it easy to slip during the advancement process. Therefore, it is more difficult to advance forward at a stable and uniform speed. Previously, the applicant's patent CN115198078A disclosed a continuous induction quenching heat treatment equipment for automobile bumpers, which can adapt to the processing requirements of automatic loading, conveying, speed separation, straight forward conveying, quenching, tempering, cooling and unloading of automobile bumpers of different models and sizes, and can achieve stable straight forward conveying of automobile bumpers, preventing deviation and slipping during quenching and tempering. However, this patent cannot simultaneously achieve stable advancement of two round tubes and simultaneous quenching, tempering, cooling and other operations, resulting in low production efficiency and needing improvement. Utility Model Content

[0003] In response to the shortcomings of the existing technology, the utility model proposes a dual-channel high-strength round tube induction quenching, tempering and cooling device, which can realize the stable and uniform forward propulsion of the two round tubes, and simultaneously realize the stable propulsion of the two round tubes and the simultaneous quenching, tempering, cooling and other operations, with high production efficiency.

[0004] The utility model provides a dual-channel high-strength round tube induction quenching, tempering and cooling device, comprising: a frame; a power drive mechanism installed on the frame, the power drive mechanism including a power output reduction box installed on the frame, a power output motor installed on the input shaft of the power output reduction box, the output shaft of the power output reduction box is connected to the power output transmission rod, the power output transmission rod is fixed to the frame through a plurality of power output transmission rod bearing mounting seats arranged in parallel and at intervals, the end of the power output transmission rod is installed with a gear shaft, and an active output gear is installed on the gear shaft; a friction conveying mechanism installed on the frame, the friction conveying mechanism includes four synchronous transmission rods, the four synchronous transmission rods are installed on the frame in parallel and at intervals through synchronous transmission rod bearing seats and are located above the power output transmission rod, and each synchronous transmission rod is equipped with a friction wheel, wherein the friction wheels on the first synchronous transmission rod and the second synchronous transmission rod are fitted to form a first friction conveying channel for the round tube, and the friction wheels on the third synchronous transmission rod and the fourth synchronous transmission rod are fitted to form a second Friction conveying channel, synchronous transmission gears are installed on the four synchronous transmission rods, and the synchronous transmission gears are respectively connected to the active output gears on the gear shaft through synchronous belts; four pressing roller assemblies are installed in parallel and at intervals above the friction conveying mechanism along the conveying direction of the round tube, wherein the first pressing roller assembly and the third pressing roller assembly are located above the first friction conveying channel, and the second pressing roller assembly and the fourth pressing roller assembly are located above the first friction conveying channel; a first quenching mechanism, a second quenching mechanism and a tempering mechanism are installed in parallel and at intervals behind the friction conveying mechanism along the conveying direction of the round tube, wherein the first quenching mechanism is arranged relative to the first friction conveying channel, the second quenching mechanism is arranged relative to the second friction conveying channel, and the tempering mechanism is arranged relative to the first friction conveying channel and the second friction conveying channel at the same time; a tempering cooling water conveying mechanism is installed on one side of the tempering mechanism, and the tempering cooling water conveying mechanism is connected to the spray pipe in the tempering mechanism; a water collecting tank is installed on the frame and located below the friction conveying mechanism, and the water collecting tank is connected to the tempering cooling water conveying mechanism through a pipeline.

[0005] In the above technical solution, during actual operation, the round tubes that need to be quenched are placed in the first friction conveying channel and the second friction conveying channel respectively, and then are pressed accordingly by the pressing roller assembly. The power output motor in the power drive mechanism drives the power output reduction gear to drive the power output transmission rod to rotate, and the active output gear on the power output transmission rod drives the four synchronous transmission rods to rotate respectively through the synchronous belt and the synchronous transmission gear. When the friction wheels on the first synchronous transmission rod and the second synchronous transmission rod rotate, they cooperate with the pressing roller assembly to make the round tubes in the first friction conveying channel stably and uniformly pushed forward. At the same time, when the friction wheels on the third synchronous transmission rod and the fourth synchronous transmission rod rotate, they cooperate with the pressing roller assembly to make the round tubes in the first friction conveying channel stably and uniformly pushed forward. The roller assembly enables the round tube in the second friction conveying channel to move forward stably and at a uniform speed. When the round tube in the first friction conveying channel passes through the first quenching mechanism, it is quenched by the first quenching mechanism. When the round tube in the second friction conveying channel passes through the second quenching mechanism, it is quenched by the second quenching mechanism. When the round tube after quenching passes through the tempering mechanism, the tempering mechanism can simultaneously temper and cool the first friction conveying channel and the second friction conveying channel. The tempering cooling water delivery mechanism continuously delivers cooling water to the spray pipe in the tempering mechanism. The cooling water is collected through the water collecting tank and then returned to the tempering cooling water delivery mechanism, thereby realizing the recycling of cooling water.

[0006] Preferably, the press roller assembly includes a press cylinder, which is mounted on a frame and arranged vertically downwardly facing the first friction conveying channel or the second friction conveying channel. A press roller mounting frame is mounted on the telescopic shaft of the press cylinder. Four universal wheel mounting posts arranged downwardly in a square pattern are mounted on the press roller mounting frame. A universal roller is mounted at the bottom of each universal wheel mounting post, and a circular tube shield is mounted between two longitudinally distributed universal rollers. During actual operation, the press cylinder drives the press roller mounting frame downward, so that the universal rollers mounted on the four universal wheel mounting posts arranged downwardly in a square pattern come into contact with the top of the circular tube in the first friction conveying channel and the second friction conveying channel. Then, in conjunction with the rotation of the friction wheel, the circular tube can be continuously and stably moved forward under the action of friction.

[0007] Preferably, the first quenching mechanism and the second quenching mechanism have the same structure, both including a quenching machine XY movable guide rail, a quenching machine displacement drive motor mounted on one side of the quenching machine XY movable guide rail, a quenching machine body mounted on the quenching machine XY movable guide rail, and a quenching ring mounted at the front end of the quenching machine body. The quenching ring at the front end of the first quenching mechanism is positioned directly opposite the first friction conveying channel, while the quenching ring at the front end of the second quenching mechanism is positioned directly opposite the second friction conveying channel. During actual operation, the quenching machine displacement drive motor can be used to drive the quenching machine XY movable guide rail to adjust the specific position of the quenching machine body. During quenching, the quenching machine body contacts the round tube via the quenching ring, achieving high-frequency induction quenching.

[0008] Preferably, the tempering mechanism includes an XY movable guide rail for the tempering machine, a tempering machine displacement drive motor mounted on one side of the XY movable guide rail, and a tempering machine body mounted on the XY movable guide rail. Two tempering rings are mounted at the front end of the tempering machine body, positioned opposite the first friction conveying channel and the second friction conveying channel, respectively. A spray pipe is mounted on one side of each tempering ring. During operation, the tempering machine body can be adjusted in position by driving the XY movable guide rail for the tempering machine via the tempering machine displacement drive motor. During tempering, the tempering machine body contacts the circular tube via the tempering rings, achieving tempering. Spray pipes mounted on one side of the tempering rings continuously spray water to cool the tempered circular tube.

[0009] Preferably, the tempering cooling water delivery mechanism includes a cooling water tank, with a water pump disposed on one side of the cooling water tank. The water pump is connected to the spray pipe in the tempering mechanism via a water supply pipe, and the water collection tank is connected to the cooling water tank via a return pipe. The cooling water tank is also connected to an external water source via an external water pipe. During actual operation, the water pump can continuously supply water to the spray pipe. After the cooling water is collected by the water collection tank, it is returned to the cooling water tank via the return pipe, realizing the recycling of the cooling water. Fresh cooling water can also be replenished through the external water pipe.

[0010] Preferably, outer covers are installed on the outside of the frame, power drive mechanism, friction conveying mechanism, water collection tank, press roller assembly, first quenching mechanism, second quenching mechanism and tempering mechanism, and the outer covers are provided to ensure complete operation.

[0011] The beneficial effects of a dual-channel high-strength round tube induction quenching, tempering, and cooling device provided by the utility model are as follows: the dual-channel high-strength round tube induction quenching, tempering, and cooling device has a reasonable design and a simple structure, can realize the stable and uniform forward propulsion of the dual round tubes, and simultaneously realize the stable propulsion of the two round tubes and the simultaneous quenching, tempering, cooling and other operations, with high production efficiency. In actual work, the round tubes to be quenched are respectively placed in the first friction conveying channel and the second friction conveying channel, and then correspondingly pressed by the pressing roller assembly. The power output motor in the power drive mechanism drives the power output reduction box to drive the power output transmission rod to rotate. The active output gear on the power output transmission rod drives the four synchronous transmission rods to rotate respectively through the synchronous belt and the synchronous transmission gear. When the friction wheels on the first synchronous transmission rod and the second synchronous transmission rod rotate, they cooperate with the pressing roller assembly to make the round tubes located in the first friction conveying channel stably and uniformly propel forward. At the same time, when the friction wheels on the third synchronous transmission rod and the fourth synchronous transmission rod rotate, they cooperate with the pressing roller assembly. This makes the round tube in the second friction conveying channel also move forward stably and uniformly. When the round tube in the first friction conveying channel passes through the first quenching mechanism, it is quenched by the first quenching mechanism. When the round tube in the second friction conveying channel passes through the second quenching mechanism, it is quenched by the second quenching mechanism. When the round tube after quenching passes through the tempering mechanism, the tempering mechanism can simultaneously temper and cool the first friction conveying channel and the second friction conveying channel. The tempering cooling water delivery mechanism continuously delivers cooling water to the spray pipe in the tempering mechanism. The cooling water is collected through the water collecting tank and then returned to the tempering cooling water delivery mechanism, thereby realizing the recycling of cooling water. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural diagram of the utility model.

[0013] Figure 2 It is a front view of the internal structure installation three-dimensional structure of the utility model.

[0014] Figure 3 It is a rear view of the internal structure of the utility model with a three-dimensional structure installed.

[0015] Figure 4 It is a schematic diagram of the three-dimensional structural installation of the first quenching mechanism, the second quenching mechanism and the tempering mechanism in the utility model.

[0016] Figure 5 It is a front view of the three-dimensional structure of the power drive mechanism and the friction conveying mechanism in the utility model.

[0017] Figure 6 It is a rear view of the three-dimensional structure of the power drive mechanism and the friction conveying mechanism in the utility model.

[0018] Figure 7 It is a three-dimensional structural diagram of the material pressing roller assembly of the utility model.

[0019] In the figure: 1. Frame; 2. Power drive mechanism; 21. Power output motor; 22. Power output reduction gearbox; 23. Power output transmission rod bearing mounting seat; 24. Power output transmission rod; 25. Gear shaft; 26. Active output gear; 27. Synchronous belt; 28. Synchronous transmission gear; 3. Friction conveying mechanism; 31. Synchronous transmission rod; 32. Synchronous transmission rod bearing seat; 33. Friction wheel; 4. Water collecting tank; 5. Pressing roller assembly; 51. Pressing cylinder; 52. Pressing roller mounting bracket; 53. Universal wheel mounting column; 54. Universal roller; 55. Circular tube shield; 6. First quenching mechanism; 61. Quenching machine displacement drive motor; 62. Quenching machine XY movable guide rail; 63. Quenching machine body; 64. Quenching ring; 7. Second quenching mechanism; 8. Tempering mechanism; 81. Tempering machine displacement drive motor; 82. Tempering machine XY movable guide rail; 83. Tempering machine body; 84. Tempering ring; 85. Spray pipe; 9. Tempering cooling water delivery mechanism; 91. Cooling water tank; 92. Water pump; 93. Water supply pipe; 94. Water return pipe; 95. External water pipe; 10. Outer cover. DETAILED DESCRIPTION

[0020] The following is a clear and complete description of the technical solutions in the embodiments of the present invention, in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary persons in this field without creative work are within the scope of protection of the present invention.

[0021] Example: A dual-channel high-strength round tube induction quenching, tempering and cooling device.

[0022] Reference Figures 1 to 7 As shown, a dual-channel high-strength round tube induction quenching, tempering, and cooling device comprises:

[0023] Rack 1;

[0024] A power drive mechanism 2 is installed on the frame 1, and the power drive mechanism 2 includes a power output reduction box 22 installed on the frame 1, a power output motor 21 is installed on the input shaft of the power output reduction box 22, and the output shaft of the power output reduction box 22 is connected to the power output transmission rod 24, and the power output transmission rod 24 is fixed to the frame 1 through a plurality of parallel and spaced power output transmission rod bearing mounting seats 23. A gear shaft 25 is installed at the end of the power output transmission rod 24, and an active output gear 26 is installed on the gear shaft 25; during actual work, the power output motor 21 drives the power output reduction box 22 to drive the power output transmission rod 24 to rotate, thereby driving the active output gear 26 on the gear shaft 25 to rotate.

[0025] The friction conveying mechanism 3 installed on the frame 1 includes four synchronous transmission rods 31, which are installed on the frame 1 in parallel and spaced apart through the synchronous transmission rod bearing seat 32 and are located above the power output transmission rod 24. A friction wheel 33 is installed on each synchronous transmission rod 31, wherein the friction wheels 33 on the first synchronous transmission rod 31 and the second synchronous transmission rod 31 are fitted to form a first friction conveying channel for the circular tube, and the friction wheels 33 on the third synchronous transmission rod 31 and the fourth synchronous transmission rod 31 are fitted to form a second friction conveying channel for the circular tube. Synchronous transmission gears are installed on all four synchronous transmission rods 31. 28, the synchronous transmission gear 28 is connected to the active output gear 26 on the gear shaft 25 through the synchronous belt 27; during actual operation, the active output gear 26 drives the four synchronous transmission rods 31 to rotate through the synchronous belt 27 and the synchronous transmission gear 28. When the friction wheels 33 on the first synchronous transmission rod 31 and the second synchronous transmission rod 31 rotate, they cooperate with the pressing roller assembly 5 to make the round tube located in the first friction conveying channel stably and uniformly move forward. At the same time, when the friction wheels 33 on the third synchronous transmission rod 31 and the fourth synchronous transmission rod 31 rotate, they cooperate with the pressing roller assembly 5 to make the round tube located in the second friction conveying channel also stably and uniformly move forward.

[0026] Four pressing roller assemblies 5 are installed in parallel and at intervals above the friction conveying mechanism 3 along the conveying direction of the round tube, wherein the first pressing roller assembly 5 and the third pressing roller assembly 5 are located above the first friction conveying channel, and the second pressing roller assembly 5 and the fourth pressing roller assembly 5 are located above the first friction conveying channel; the pressing roller assembly 5 includes a pressing cylinder 51, which is installed on the frame 1 and is arranged vertically downward facing the first friction conveying channel or the second friction conveying channel, and a pressing roller mounting frame 52 is installed on the telescopic shaft of the pressing cylinder 51, and four universal wheel mounting columns 53 distributed in a square and arranged downward are installed on the pressing roller mounting frame 52, and a universal roller 54 is installed at the bottom of each universal wheel mounting column 53, and a round tube shield 55 is installed between two universal rollers 54 distributed along the longitudinal direction. During actual operation, the pressing cylinder 51 drives the pressing roller mounting frame 52 to press down, so that the universal roller 54 installed on the four universal wheel mounting columns 53 distributed in a square and set downwards contacts the top of the round tube in the first friction conveying channel and the second friction conveying channel, and then cooperates with the rotation of the friction wheel 33 to make the round tube move forward continuously and stably under the action of friction force.

[0027] A first quenching mechanism 6, a second quenching mechanism 7 and a tempering mechanism 8 are installed in parallel and at intervals behind the friction conveying mechanism along the conveying direction of the round tube, wherein the first quenching mechanism 6 is arranged relative to the first friction conveying channel, the second quenching mechanism 7 is arranged relative to the second friction conveying channel, and the tempering mechanism 8 is arranged relative to both the first friction conveying channel and the second friction conveying channel.

[0028] The first quenching mechanism 6 and the second quenching mechanism 7 have the same structure, both including a quenching machine XY movable guide rail 62. A quenching machine displacement drive motor 61 is mounted on one side of the quenching machine XY movable guide rail 62. A quenching machine body 63 is mounted on the quenching machine XY movable guide rail 62. A quenching ring 64 is mounted at the front end of the quenching machine body 63. The quenching ring 64 at the front end of the first quenching mechanism 6 is positioned directly opposite the first friction conveying channel, while the quenching ring 64 at the front end of the second quenching mechanism 7 is positioned directly opposite the second friction conveying channel. During actual operation, the quenching machine displacement drive motor 61 drives the quenching machine XY movable guide rail 62 to adjust the specific position of the quenching machine body 63. During quenching, the quenching machine body 63 contacts the round tube through the quenching ring 64, achieving high-frequency induction quenching.

[0029] The tempering mechanism 8 includes an XY guide rail 82 for the tempering machine, a tempering machine displacement drive motor 81 mounted on one side of the guide rail 82. A tempering machine body 83 is mounted on the XY guide rail 82. Two tempering rings 84 are mounted at the front end of the tempering machine body 83, facing the first and second friction conveying channels, respectively. A spray pipe 85 is mounted on one side of each tempering ring 84. During operation, the tempering machine displacement drive motor 81 drives the XY guide rail 82 to adjust the position of the tempering machine body 83. During tempering, the tempering machine body 83 contacts the circular tube through the tempering rings 84, achieving tempering. Spray pipes 85 mounted on one side of the tempering rings 84 continuously spray water to cool the tempered circular tube.

[0030] A tempering cooling water delivery mechanism 9 is installed on one side of the tempering mechanism 8 and is connected to the spray pipe 85 in the tempering mechanism 8. A water collection tank 4 is located below the friction delivery mechanism 3 and is connected to the tempering cooling water delivery mechanism 9 via a pipe. The tempering cooling water delivery mechanism 9 includes a cooling water tank 91, one side of which is provided with a water pump 92. This water pump 92 is connected to the spray pipe 85 in the tempering mechanism 8 via a water supply pipe 93. The water collection tank 4 is connected to the cooling water tank 91 via a return pipe 94. The cooling water tank 91 is also connected to an external water source via an external water pipe 95. During actual operation, the water pump 92 continuously supplies water to the spray pipe 85. The cooling water is collected by the water collection tank 4 and then returned to the cooling water tank 91 via the return pipe 94, achieving cooling water recycling. Fresh cooling water can also be replenished via the external water pipe 95.

[0031] In this embodiment, an outer cover 10 is installed on the outside of the frame 1, the power drive mechanism 2, the friction conveying mechanism 3, the water collecting trough 4, the pressing roller assembly 5, the first quenching mechanism 6, the second quenching mechanism 7 and the tempering mechanism 8. The outer cover 10 is provided to ensure complete operation.

[0032] This dual-channel high-strength round tube induction quenching, tempering, and cooling device has a reasonable design and a simple structure. It can realize the stable and uniform forward propulsion of the two round tubes, and simultaneously realize the stable propulsion of the two round tubes and the simultaneous quenching, tempering, cooling and other operations, with high production efficiency. In actual work, the round tubes that need to be quenched are placed in the first friction conveying channel and the second friction conveying channel respectively, and then are correspondingly pressed by the pressing roller assembly 5. The power output motor 21 in the power drive mechanism 2 drives the power output reduction box 22 to drive the power output transmission rod 24 to rotate. The active output gear 26 on the power output transmission rod 24 drives the four synchronous transmission rods 31 to rotate respectively through the synchronous belt 27 and the synchronous transmission gear 28. When the friction wheels 33 on the first synchronous transmission rod 31 and the second synchronous transmission rod 31 rotate, they cooperate with the pressing roller assembly 5 to make the round tubes located in the first friction conveying channel stably and uniformly propel forward. At the same time, the friction wheels 33 on the third synchronous transmission rod 31 and the fourth synchronous transmission rod 31 rotate. At the same time, the pressing roller assembly 5 is cooperated with the material pressing roller assembly 5 to ensure that the round tube in the second friction conveying channel is also moved forward stably and uniformly. When the round tube in the first friction conveying channel passes through the first quenching mechanism 6, it is quenched by the first quenching mechanism 6. When the round tube in the second friction conveying channel passes through the second quenching mechanism 7, it is quenched by the second quenching mechanism 7. When the round tube after quenching passes through the tempering mechanism 8, the tempering mechanism 8 can simultaneously perform tempering and cooling treatment on the first friction conveying channel and the second friction conveying channel. The tempering cooling water conveying mechanism 9 continuously conveys cooling water to the spray pipe 85 in the tempering mechanism 8. The cooling water is collected by the water collecting tank 4 and then returns to the tempering cooling water conveying mechanism 9, thereby realizing the recycling of cooling water.

[0033] The above description is only a preferred embodiment of the present invention, but the present invention should not be limited to the contents disclosed in the embodiment and the drawings. Therefore, any equivalent or modification completed without departing from the spirit disclosed in the present invention shall fall within the scope of protection of the present invention.

Claims

1. A dual-channel high-strength round tube induction quenching, tempering and cooling device, characterized in that include: frame; A power drive mechanism mounted on the frame, the power drive mechanism comprising a power output reduction box mounted on the frame, a power output motor mounted on the input shaft of the power output reduction box, an output shaft of the power output reduction box connected to a power output transmission rod, the power output transmission rod being fixed to the frame via a plurality of parallel and spaced power output transmission rod bearing mounting seats, a gear shaft mounted at the end of the power output transmission rod, and an active output gear mounted on the gear shaft; A friction conveying mechanism installed on the frame, the friction conveying mechanism includes four synchronous transmission rods, the four synchronous transmission rods are installed on the frame in parallel and at intervals through synchronous transmission rod bearing seats and are located above the power output transmission rod, each synchronous transmission rod is installed with a friction wheel, wherein the friction wheels on the first synchronous transmission rod and the second synchronous transmission rod are fitted together to form a first friction conveying channel for the circular tube, and the friction wheels on the third synchronous transmission rod and the fourth synchronous transmission rod are fitted together to form a second friction conveying channel for the circular tube, and synchronous transmission gears are installed on the four synchronous transmission rods, and the synchronous transmission gears are respectively connected to the active output gears on the gear shaft through synchronous belts; Four pinch roller assemblies are installed in parallel and at intervals above the friction conveying mechanism along the conveying direction of the round tube, wherein the first pinch roller assembly and the third pinch roller assembly are located above the first friction conveying channel, and the second pinch roller assembly and the fourth pinch roller assembly are located above the first friction conveying channel; A first quenching mechanism, a second quenching mechanism, and a tempering mechanism are installed in parallel and spaced apart behind the friction conveying mechanism along the conveying direction of the round tube, wherein the first quenching mechanism is arranged relative to the first friction conveying channel, the second quenching mechanism is arranged relative to the second friction conveying channel, and the tempering mechanism is arranged relative to both the first friction conveying channel and the second friction conveying channel; A tempering cooling water delivery mechanism installed on one side of the tempering mechanism, wherein the tempering cooling water delivery mechanism is connected to a spray pipe in the tempering mechanism; A water collecting tank is installed on the frame and located below the friction conveying mechanism. The water collecting tank is connected to the tempering cooling water conveying mechanism through a pipeline.

2. The dual-channel high-strength round tube induction quenching, tempering, and cooling device according to claim 1, characterized in that: The pressing roller assembly includes a pressing cylinder, which is installed on the frame and arranged vertically downward facing the first friction conveying channel or the second friction conveying channel. A pressing roller mounting frame is installed on the telescopic shaft of the pressing cylinder, and four universal wheel mounting columns distributed in a square and arranged downward are installed on the pressing roller mounting frame. A universal roller is installed at the bottom of each universal wheel mounting column, and a round tube shield is installed between two universal rollers distributed longitudinally.

3. The dual-channel high-strength round tube induction quenching, tempering, and cooling device according to claim 1, characterized in that: The first quenching mechanism and the second quenching mechanism have the same structure, both including a quenching machine XY movable guide rail, a quenching machine displacement drive motor is installed on one side of the quenching machine XY movable guide rail, the quenching machine body is installed on the quenching machine XY movable guide rail, and a quenching ring is installed at the front end of the quenching machine body, wherein the quenching ring at the front end of the first quenching mechanism is arranged opposite to the first friction conveying channel, and the quenching ring at the front end of the second quenching mechanism is arranged opposite to the second friction conveying channel.

4. The dual-channel high-strength round tube induction quenching, tempering, and cooling device according to claim 1, characterized in that: The tempering mechanism includes an XY movable guide rail of the tempering machine, a tempering machine displacement drive motor is installed on one side of the XY movable guide rail of the tempering machine, the tempering machine body is installed on the XY movable guide rail of the tempering machine, and two tempering rings are installed at the front end of the tempering machine body, which are respectively arranged opposite to the first friction conveying channel and the second friction conveying channel, and a spray pipe is installed on one side of each tempering ring.

5. The dual-channel high-strength round tube induction quenching, tempering, and cooling device according to claim 1, characterized in that: The tempering cooling water delivery mechanism includes a cooling water tank, a water pump is provided on one side of the cooling water tank, the water pump is connected to the spray pipe in the tempering mechanism through a water supply pipe, the water collecting tank is connected to the cooling water tank through a return pipe, and the cooling water tank is also connected to an external water source through an external water pipe.

6. The dual-channel high-strength round tube induction quenching, tempering, and cooling device according to claim 1, characterized in that: The outer sides of the frame, the power driving mechanism, the friction conveying mechanism, the water collecting trough, the pressing roller assembly, the first quenching mechanism, the second quenching mechanism and the tempering mechanism are all equipped with outer covers.

Citation Information

Patent Citations

  • Continuous induction quenching heat treatment equipment for automobile bumper bar

    CN115198078A