Plastic processing master batch mixing device
By providing inclined guides and rotating components in the mixing device, the problem of uneven mixing of plastic masterbatch is solved, and a more efficient mixing effect and a longer equipment life are achieved.
Patent Information
- Application Number
- CN202422679421.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Traditional mixing devices cannot ensure sufficient contact between plastic masterbatches, resulting in poor mixing effects and problems such as uneven color and uneven composition.
The design of the rotating shaft with inclined guides No. 1 and No. 2, combined with the rotating components and transmission parts, promotes the cross mixing of plastic masterbatch. The blocking parts and guide groove structure increase the friction and impact force to improve the mixing efficiency.
It achieves full contact and cross-mixing between plastic masterbatches, improves mixing uniformity, extends the service life of rotating components, and improves mixing efficiency.
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Figure CN223369746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic masterbatch mixing equipment, in particular to a plastic processing masterbatch mixing device. Background Art
[0002] In the plastics processing industry, masterbatch mixing is a crucial step. As the basic material for plastics processing, the mixing uniformity of masterbatch directly affects the quality and performance of the final product. Traditional mixing devices usually use stirring blades or stirring rods to mix plastic masterbatches, which often can only make the plastic masterbatches move in a circular motion within the mixing chamber. However, this stirring method cannot ensure sufficient contact between plastic masterbatches. As a result, the mixed plastic masterbatches have problems such as uneven color and uneven composition, and the mixing effect is poor.
[0003] For example, the utility model patent (application number: 202020893251.8) discloses a "high-efficiency mixing device for plastic masterbatch", and its specification discloses: comprising a mixing box, an opening is provided at the top of the mixing box, slide rails are provided on both sides of the inner wall of the opening, a sliding mechanism is provided at the top of the mixing box, the sliding mechanism is slidably connected to the inner wall of the opening via the slide rails, a buffer mechanism is provided on one side of the opening, a mixing mechanism is provided through one side of the inner wall of the mixing box, the sliding mechanism includes a slider, the slider is provided inside the opening, the mixing mechanism includes a motor, and the motor is provided on one side of the mixing box. The utility model achieves the technical effects of more uniform feeding of plastic masterbatch, more complete mixing, higher mixing efficiency, a telescopic mechanism that can provide buffering, convenient collection and discharge, a more stable hydraulic rod when in use, and a more stable overall mechanism; the above patent can support the defects of the existing technology.
[0004] Therefore, we make improvements to this and propose a plastic processing masterbatch mixing device. Summary of the Invention
[0005] The purpose of the utility model is to solve the problem that the stirring mode of the existing mixing device is difficult to ensure sufficient contact between plastic masterbatches.
[0006] In order to achieve the above-mentioned purpose of the invention and improve the above-mentioned problem, the utility model provides a plastic processing masterbatch mixing device, including a stirring bin, a feeding assembly is provided at the bottom end of the top of the stirring bin, a collecting assembly is provided at the bottom end of the feeding assembly, a rotating shaft is provided inside the stirring bin, and a plurality of groups of No. 1 stirring groups are provided below the circumferential side of the rotating shaft, the No. 1 stirring group includes a plurality of No. 1 guide members equidistantly provided on the circumferential side of the rotating shaft, a plurality of groups of No. 2 stirring groups are provided above the circumferential side of the rotating shaft, the No. 2 stirring group includes a plurality of No. 2 guide members equidistantly provided on the circumferential side of the rotating shaft, a blocking member is provided between the plurality of groups of No. 1 stirring groups and the plurality of groups of No. 2 stirring groups, a plurality of rotating components are equidistantly provided inside the blocking member, and a plurality of transmission members are equidistantly provided outside the rotating component.
[0007] As a preferred technical solution of the present application, several of the No. 1 guide members include several No. 1 guide plates that are equidistant and obliquely fixed on the circumferential side of the rotating shaft, and a No. 1 guide groove that connects the upper and lower ends of the No. 1 guide plate and is narrow at the top and wide at the bottom is opened in the middle of the No. 1 guide plate.
[0008] As a preferred technical solution of the present application, several of the No. 2 guide members include several No. 2 guide plates that are equidistant and obliquely fixed on the circumferential side of the rotating shaft. The inclination angle of the No. 2 guide plate is opposite to that of the No. 1 guide plate. A No. 2 guide groove is opened in the middle of the No. 2 guide plate, which connects the upper and lower ends of the No. 2 guide plate and is narrow at the top and wide at the bottom.
[0009] As a preferred technical solution of the present application, the blocking member includes a blocking ring fixed in the middle of the inner wall of the mixing chamber, and the upper and lower ends of the blocking ring are inclined inward.
[0010] As a preferred technical solution of the present application, several of the rotating assemblies include several support cylinders fixed at equal distances to the inner wall of the blocking ring, and a conical column rotatably connected to the blocking ring is provided inside the support cylinder.
[0011] As a preferred technical solution of the present application, the plurality of transmission members include a plurality of transmission plates fixed at equal intervals on the circumferential side of the tapered column.
[0012] As a preferred technical solution of the present application, the unloading assembly includes a bottom plate fixed to the bottom end of the mixing bin, a discharge port connected to the upper and lower ends of the bottom plate is fixedly opened on the bottom plate, and the rotating shaft is rotatably connected to the bottom plate.
[0013] As a preferred technical solution of the present application, the collection component includes a support frame fixed to the bottom end of the base plate, a guide frame that is wide at the back and narrow at the front is fixed to the front end of the support frame, the interior of the guide frame is connected to the interior of the support frame, the front end of the guide frame is tilted downward, and a support seat is provided at the bottom end of the support frame.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] In the scheme of this application:
[0016] 1. The No. 1 and No. 2 guides are provided to guide the plastic masterbatch at the bottom upwards through the No. 1 guide, while the No. 2 guide guides the plastic masterbatch downwards, causing them to collide and mix in the middle. This, combined with the rotating assembly, improves mixing efficiency, promotes cross-mixing between the plastic masterbatch, and enhances the mixing effect. This solves the problem in the prior art where the stirring method of the mixing device cannot ensure sufficient contact between the plastic masterbatch.
[0017] 2. By setting up the rotating assembly and transmission parts, the contact area and friction between the rotating assembly and the plastic masterbatch are increased through the transmission parts, the internal turbulence is increased, thereby improving the mixing effect. At the same time, the impact force is used to drive the rotating assembly to rotate, thereby reducing the impact force on the rotating assembly caused by the impact, solving the problem in the prior art that the rotating assembly will be directly hit by the plastic masterbatch, increasing its wear and resulting in a reduced service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the plastic processing masterbatch mixing device provided in this application;
[0019] Figure 2 This is a schematic diagram of the structure of the collecting component in the plastic processing masterbatch mixing device provided in this application;
[0020] Figure 3 This is a schematic diagram of the structure of the rotating shaft, the first guide plate and the second guide plate in the plastic processing masterbatch mixing device provided in this application;
[0021] Figure 4 This is a schematic cross-sectional view of the No. 1 guide plate and the No. 2 guide plate in the plastic processing masterbatch mixing device provided in this application;
[0022] Figure 5 This is a schematic diagram of the structure of the barrier ring in the plastic processing masterbatch mixing device provided in this application;
[0023] Figure 6 This is a schematic diagram of the structure of the rotating component in the plastic processing masterbatch mixing device provided in this application.
[0024] Indicated in the figure:
[0025] 1. Mixing chamber; 2. Motor; 3. Unloading assembly; 31. Bottom plate; 32. Discharge port; 4. Collecting assembly; 41. Support frame; 42. Guide frame; 43. Support seat; 5. Rotating shaft; 61. Guide plate No. 1; 62. Guide groove No. 1; 71. Guide plate No. 2; 72. Guide groove No. 2; 8. Blocking ring; 9. Rotating assembly; 91. Support cylinder; 92. Conical column; 10. Transmission plate. DETAILED DESCRIPTION
[0026] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0027] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0030] Example 1
[0031] Please refer to Figure 1 、 Figure 3 and Figure 6 The top of the mixing chamber 1 is fixed with a motor 2, and the output end of the motor 2 passes through the mixing chamber 1 and is fixedly connected to the rotating shaft 5. A plurality of groups of No. 1 mixing groups are provided below the circumferential side of the rotating shaft 5. The No. 1 mixing group includes a plurality of No. 1 guide members equidistantly arranged on the circumferential side of the rotating shaft 5. The No. 1 guide member is used to guide the plastic masterbatch upward from the bottom. A plurality of groups of No. 2 mixing groups are provided above the circumferential side of the rotating shaft 5. The No. 2 mixing group includes a plurality of No. 2 guide members equidistantly arranged on the circumferential side of the rotating shaft 5. The No. 2 guide member is used to guide the upper plastic masterbatch downward. A blocking member is provided between the plurality of No. 1 mixing groups and the plurality of No. 2 mixing groups. A plurality of rotating assemblies 9 are equidistantly provided inside the blocking member. The rotating assembly 9 is used to block the plastic masterbatch flowing in the middle, and a plurality of transmission members are equidistantly provided on the outside of the rotating assembly 9.
[0032] Further, such as Figure 2 and Figure 3As shown, the plurality of No. 1 guide members include a plurality of No. 1 guide plates 61 equidistantly and obliquely fixed to the circumferential side of the rotating shaft 5. The No. 1 guide plates 61 are used to drive the plastic masterbatch to flip upward in accordance with the inclination angle and the rotation of the rotating shaft 5. A No. 1 guide groove 62 is provided in the middle of the No. 1 guide plate 61, which is connected to the upper and lower ends of the No. 1 guide plate 61 and is narrow at the top and wide at the bottom. The No. 1 guide groove 62 is used to allow the masterbatch to pass through when the rotating shaft 5 rotates, thereby reducing the direct friction between the No. 1 guide plate 61 and the plastic masterbatch, reducing the energy consumption of the motor 2, and promoting cross-mixing between the plastic masterbatch.
[0033] When the motor 2 rotates in the opposite direction to drive the rotating shaft 5 to rotate, the guide plate No. 1 61 can be tilted at an angle, so that its original function of driving the plastic masterbatch to flip upward is reversed. The reverse rotation of the rotating shaft 5 drives the plastic masterbatch to be guided downward. While accelerating the plastic masterbatch to pass through the discharge component 3 downward, the plastic masterbatch can also enter the interior of the guide groove No. 1 62 through the wider bottom end of the guide groove No. 1 62. The plastic masterbatch is guided to the narrower end of the top through the narrow upper and wider lower structure, so that the plastic masterbatch is cross-mixed again.
[0034] Further, such as Figure 2 and Figure 3 As shown, several No. 2 guide members include several No. 2 guide plates 71 that are equidistant and obliquely fixed on the circumferential side of the rotating shaft 5. The inclination angle of the No. 2 guide plate 71 is opposite to that of the No. 1 guide plate 61. When the rotating shaft 5 rotates, the No. 2 guide plate 71 drives the upper plastic masterbatch to guide downward through the inclination angle, thereby cooperating with the No. 1 guide plate 61 to make the plastic masterbatch gather and contact in the middle of the mixing chamber 1 for mixing. A No. 2 guide groove 72 is provided in the middle of the No. 2 guide plate 71, which is connected to the upper and lower ends of the No. 2 guide plate 71 and is narrow at the top and wide at the bottom. The No. 2 guide groove 72 is used to cooperate with the rotation of the No. 2 guide plate 71, so that the upper plastic masterbatch passes through the wider position at the bottom of the No. 2 guide groove 72, thereby driving the plastic masterbatch to be guided to the narrower area at the top of the No. 2 guide groove 72, so that the plastic masterbatch is squeezed to the middle and passes through the inside of the No. 2 guide groove 72, thereby promoting cross-mixing of the plastic masterbatch above.
[0035] Example 2
[0036] The plastic processing masterbatch mixing device provided in Example 1 is further optimized, specifically, as Figure 3 and Figure 5As shown, the blocking member includes a blocking ring 8 fixed in the middle of the inner wall of the mixing chamber 1. A funnel located on one side of the motor 2 is provided at the top of the mixing chamber 1. The interior of the funnel is connected to the interior of the mixing chamber 1. The plastic masterbatch, pigment, filler, etc. that need to be stirred are added to the interior of the mixing chamber 1 through the funnel. The upper and lower ends of the blocking ring 8 are inclined inward. When the plastic masterbatch is gathered to the middle through the No. 1 guide plate 61 and the No. 2 guide plate 71, it is blocked by the blocking ring 8 and guided to the middle along the inward inclined surface, so that the plastic masterbatch is further gathered and mixed in the middle of the mixing chamber 1.
[0037] Further, such as Figure 3 、 Figure 5 and Figure 6 As shown, several rotating components 9 include several support cylinders 91 equidistantly fixed on the inner wall of the blocking ring 8, and the support cylinder 91 is used to increase the stability of the connection between the conical column 92 and the blocking ring 8, so that the plastic masterbatch will not directly hit the end of the conical column 92 close to the blocking ring 8. The interior of the support cylinder 91 is provided with a conical column 92 rotatably connected to the blocking ring 8. The conical column 92 is used to make the plastic masterbatch gather inside the blocking ring 8, and then cooperate with the fluidity driven by the rotating shaft 5, the first guide plate 61 and the second guide plate 71 to make the plastic masterbatch continuously hit the support cylinder 91, and the plastic masterbatch is guided to the area away from the middle through the conical surface of the support cylinder 91, thereby further increasing the complexity of the mixed flow and improving the mixing effect.
[0038] Further, such as Figure 6 As shown, several transmission parts include several transmission plates 10 fixed at equal distances on the circumferential side of the conical column 92. The transmission plates 10 are used to increase the contact area and friction with the plastic masterbatch, which helps to break the stable trend of the plastic masterbatch during the flow process and increase the internal turbulence, thereby improving the mixing effect. When the plastic masterbatch hits the transmission plate 10, the impact force is used to drive the conical column 92 to rotate, thereby reducing the impact force caused by the impact, thereby extending the service life of the conical column 92.
[0039] Example 3
[0040] The plastic processing masterbatch mixing device provided in Example 1 and Example 2 is further optimized, such as Figure 1 、 Figure 2 and Figure 3 As shown, the unloading component 3 includes a bottom plate 31 fixed to the bottom end of the mixing bin 1. The plastic masterbatch added to the inside of the mixing bin 1 will contact the bottom plate 31. A discharge port 32 is fixedly opened on the bottom plate 31. An electric switch valve is provided inside the discharge port 32. By opening the electric switch valve, the plastic masterbatch falls into the collecting component 4 through the discharge port 32. The rotating shaft 5 is rotatably connected to the bottom plate 31.
[0041] Further, such as Figure 1 and Figure 2 As shown, the collecting assembly 4 includes a supporting frame 41 fixed to the bottom end of the base plate 31, and the front of the bottom end of the support frame 41 is tilted downward, so as to allow the plastic masterbatch to flow to the outlet at the front end of the support frame 41 at an inclined angle. A guide frame 42 that is wider at the back and narrower at the front is fixed to the front end of the support frame 41, so as to guide the plastic masterbatch to the middle of the front end. The interior of the guide frame 42 is connected to the interior of the support frame 41, and the front end of the guide frame 42 is tilted downward. A support seat 43 is provided at the bottom end of the support frame 41.
[0042] The use process of the plastic processing masterbatch mixing device provided by the utility model is as follows:
[0043] When it is necessary to stir the plastic masterbatch inside the mixing bin 1, the motor 2 is started to drive the rotating shaft 5 to rotate, so that the No. 1 guide plates 61 and the No. 2 guide plates 71 rotate around the rotating shaft 5, thereby driving the plastic masterbatch below to be guided upward by the No. 1 guide plate 61, and driving the plastic masterbatch above to be guided downward by the No. 2 guide plate 71, so that the plastic masterbatch is contacted and mixed in the middle, and the plastic masterbatch passes through the No. 1 guide groove 62 and the No. 2 guide groove 72 to promote its cross-mixing. After the plastic masterbatch passes through the middle, the material is guided to the inside of the blocking ring 8 by the blocking ring 8, thereby cooperating with the No. 2 guide plate 71 and the No. 1 guide plate 61 to drive the fluidity of the plastic masterbatch, so that it hits the support cylinder 91, the conical column 92 and the transmission plate 10, and the transmission plate 10 drives the conical column 92 to rotate while increasing the contact area with the material, further increasing the internal turbulence, thereby improving the mixing effect;
[0044] When the material needs to be taken out of the mixing bin 1 through the discharge assembly 3, the electric switch valve inside the discharge port 32 is opened to allow the material to fall through the inside of the discharge port 32 to the inside of the support frame 41, and then flow out through the guide frame 42. During the process, the motor 2 can be started to drive the rotating shaft 5 to rotate in the opposite direction, so that the No. 1 guide plate 61 guides the material downward at an inclined angle, thereby increasing the discharge speed and performing the final mixing of the material.
[0045] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0046] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.
Claims
1. A plastic processing masterbatch mixing device, characterized in that: The invention comprises a stirring chamber (1), wherein a feeding assembly (3) is provided at the bottom of the top end of the stirring chamber (1), a collecting assembly (4) is provided at the bottom end of the feeding assembly (3), a rotating shaft (5) is provided inside the stirring chamber (1), a plurality of first stirring groups are provided below the circumferential side of the rotating shaft (5), the first stirring group comprises a plurality of first guide members equidistantly provided on the circumferential side of the rotating shaft (5), a plurality of second stirring groups are provided above the circumferential side of the rotating shaft (5), the second stirring group comprises a plurality of second guide members equidistantly provided on the circumferential side of the rotating shaft (5), a blocking member is provided between the plurality of first stirring groups and the plurality of second stirring groups, a plurality of rotating assemblies (9) are equidistantly provided inside the blocking member, and a plurality of transmission members are equidistantly provided outside the rotating assembly (9).
2. A plastic processing masterbatch mixing device according to claim 1, characterized in that: The plurality of No. 1 guide members include a plurality of No. 1 guide plates (61) fixed equidistantly and obliquely to the circumferential side of the rotating shaft (5), and a No. 1 guide groove (62) is provided in the middle of the No. 1 guide plate (61), which is connected to the upper and lower ends of the No. 1 guide plate (61) and is narrow at the top and wide at the bottom.
3. A plastic processing masterbatch mixing device according to claim 2, characterized in that: The plurality of second guide members include a plurality of second guide plates (71) equidistantly and obliquely fixed to the circumferential side of the rotating shaft (5), wherein the inclination angle of the second guide plate (71) is opposite to that of the first guide plate (61), and a second guide groove (72) is provided in the middle of the second guide plate (71), which is narrow at the top and wide at the bottom and connects the upper and lower ends of the second guide plate (71).
4. A plastic processing masterbatch mixing device according to claim 3, characterized in that: The blocking member comprises a blocking ring (8) fixed in the middle of the inner wall of the mixing chamber (1), and the upper and lower ends of the blocking ring (8) are inclined inwards.
5. A plastic processing masterbatch mixing device according to claim 4, characterized in that: The plurality of rotating assemblies (9) include a plurality of support cylinders (91) fixed at equal distances to the inner wall of the blocking ring (8), and a conical column (92) rotatably connected to the blocking ring (8) is provided inside the support cylinder (91).
6. A plastic processing masterbatch mixing device according to claim 5, characterized in that: The plurality of transmission members include a plurality of transmission plates (10) fixed at equal intervals on the circumferential side of the tapered column (92).
7. A plastic processing masterbatch mixing device according to claim 6, characterized in that: The discharge assembly (3) comprises a bottom plate (31) fixed to the bottom end of the mixing chamber (1), a discharge port (32) connected to the upper and lower ends of the bottom plate (31) is fixedly provided on the bottom plate (31), and the rotating shaft (5) is rotatably connected to the bottom plate (31).
8. A plastic processing masterbatch mixing device according to claim 7, characterized in that: The collecting assembly (4) comprises a supporting frame (41) fixed to the bottom end of the bottom plate (31), a guide frame (42) having a wider rear end and a narrower front end is fixedly provided at the front end of the supporting frame (41), the interior of the guide frame (42) is communicated with the interior of the supporting frame (41), the front end of the guide frame (42) is tilted downward, and a supporting seat (43) is provided at the bottom end of the supporting frame (41).
Citation Information
Patent Citations
Efficient plastic master batch mixing device
CN212266314U