Simple small crawler belt integral preforming machine
By introducing a screw, a rotating motor and a tensioning roller assembly into the track preforming machine, the problem of insufficient tensioning of the track blank was solved, the dimensional stability and physical properties of the track during vulcanization were improved, and uneven vulcanization and cracks were avoided.
Patent Information
- Application Number
- CN202422856577.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing track preforming machines are unable to effectively tension the track blank, resulting in relaxation during the vulcanization process, affecting dimensional stability and physical properties.
A simple small track integral preforming machine was designed. It adopted a screw, a rotary motor, a mounting frame and a tensioning roller assembly. The track blank was tensioned through a hydraulic system and a sliding mechanism. It was also equipped with a pattern glue guide device and a wheel side glue guide device to avoid cracks during the vulcanization process.
The stable tension of the track blank is achieved, the dimensional stability and physical properties of the track after vulcanization are ensured, uneven vulcanization and cracks are avoided, and the use effect and durability of the track are improved.
Smart Images

Figure CN223369832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crawler production, in particular to a simple small crawler integral preforming machine. Background Art
[0002] Rubber tracks are made of rubber and skeleton materials and are widely used in engineering machinery and agricultural machinery. The track preforming machine is a device used to manufacture tracks. It is mainly used to process the pre-treated winding steel belt, pre-formed belt body and filled rubber block raw materials through the mold closing and vulcanization process to finally complete the production of semi-finished tracks.
[0003] In the existing technology, most track integral preforming machines are unable to tension the placed track blanks when in use, resulting in insufficient tension of the track blanks, making the track blanks easy to relax during the vulcanization process, and then causing the size of the vulcanized track to be unstable, affecting its use effect. In addition, if the track is too loose, it will lead to uneven vulcanization, affecting the physical properties and durability of the track, and the practicality is insufficient. Therefore, it is necessary to redesign a simple and small track integral preforming machine to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a simple and small crawler integral preforming machine.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The top end face of said sliding arm is fixedly provided with a toothed connecting strip which is cooperatively connected with said toothed connecting gear.
[0007] Preferably, the lifting mechanism includes a lifting cylinder fixedly mounted on the upper end surface of the frame, and the telescopic end of the lifting cylinder is fixedly connected to the upper end surface of the press.
[0008] Preferably, the first sliding mechanism includes two first sliding rails fixedly mounted on the inner wall of the first support frame, a first slider is slidably mounted inside the two first sliding rails, and ends of the two first sliders are fixedly connected to the outer wall of the first installation frame.
[0009] Preferably, the lifting mechanism includes a lifting motor fixedly installed inside the first support frame, and the telescopic end of the lifting motor is fixedly connected to the bottom wall of the upper lifting block.
[0010] Preferably, the second sliding mechanism includes two second slide rails fixedly mounted on the upper end surface of the second support frame, a second slider is slidably mounted inside the two second slide rails, and ends of the two second sliders are fixedly connected to the bottom wall of the mounting frame.
[0011] Preferably, a patterned rubber guiding device is fixedly installed on the outer wall of the frame, and a steel wire lifting device is fixedly installed on the outer wall of the frame through a lifting cylinder.
[0012] Beneficial effects of the utility model:
[0013] 1. By setting up components such as a screw rod, a rotating motor and a mounting frame, the rotating motor can drive the screw rod to rotate. When the screw rod rotates, the mounting frame can be driven to move through the moving block. At this time, the mounting frame can slide in the second slide rail through the second slider, thereby driving the second tensioning roller to move through the second mounting frame. At this time, the second tensioning roller can pull and tension the rubber track blank.
[0014] 2. By providing components such as a tread rubber guide device and a wheel side rubber guide device, the tread rubber guide device and the wheel side rubber guide device can separate the tread rubber from the wheel side rubber before vulcanizing the rubber track blank, thereby avoiding cracks between the tread rubber and the wheel side rubber during the vulcanization process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural diagram of a simple small crawler integral preforming machine proposed by the utility model;
[0016] Figure 2 This is a schematic diagram of the back structure of a simple small crawler integral preforming machine proposed by the utility model;
[0017] Figure 3 This is a schematic diagram of the top view of a simple small crawler integral preforming machine proposed by the utility model;
[0018] Figure 4 for Figure 1 A schematic diagram of the structure enlargement at point A;
[0019] Figure 5 for Figure 2A magnified schematic diagram of the structure at point B in FIG.
[0020] Figure 6 for Figure 3 Schematic diagram of the enlarged structure at point C in FIG.
[0021] In the figure: 1 frame, 2 hydraulic system, 3 lifting cylinder, 4 press, 5 upper crossbeam pressure plate, 6 pattern glue guide device, 7 wire lifting device, 8 lower machine base, 9 wheel side glue guide device, 10 first support frame, 11 second support frame, 12 first slide rail, 13 first tensioning roller, 14 lifting motor, 15 upper top block, 16 second slide rail, 17 mounting frame, 18 second tensioning roller, 19 screw rod, 20 rotating motor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] Reference Figure 1-6 A simple small crawler integral preforming machine includes a frame 1, a hydraulic system 2 is fixedly installed on the upper end surface of the frame 1, the upper end surface of the frame 1 is fixedly connected to a press 4 through a lifting mechanism, the lifting mechanism includes a lifting cylinder 3 fixedly installed on the upper end surface of the frame 1, the telescopic end of the lifting cylinder 3 is fixedly connected to the upper end surface of the press 4, the telescopic end of the press 4 is fixedly connected to an upper beam pressing plate 5, a pattern glue guide device 6 is fixedly installed on the outer wall of the frame 1, and a steel wire lifting device 7 is fixedly installed on the outer wall of the frame 1 through a lifting cylinder.
[0024] The side wall of the frame 1 is fixedly mounted with a lower machine base 8, and the outer wall of the lower machine base 8 is fixedly mounted with a wheel side glue guide device 9. A first support frame 10 is fixedly mounted on the outer wall of one side of the lower machine base 8, and a second support frame 11 is fixedly mounted on the outer wall of the other side of the lower machine base 8. The outer wall of the first support frame 10 is slidably mounted with a first mounting frame through a first sliding mechanism. The first sliding mechanism includes two first slide rails 12 fixedly mounted on the inner wall of the first support frame 10, and the first sliders are slidably mounted inside the two first slide rails 12. The ends of the two first sliders are fixedly connected to the outer wall of the first mounting frame. A first tensioning roller 13 is fixedly mounted inside the first mounting frame, and an upper top block 15 is fixedly mounted inside the first support frame 10 through an upper top mechanism. The upper top mechanism includes a lifting motor 14 fixedly mounted inside the first support frame 10, and the telescopic end of the lifting motor 14 is fixedly connected to the bottom wall of the upper top block 15.
[0025] The upper end surface of the second support frame 11 is slidably installed with a mounting frame 17 through a second sliding mechanism. The second sliding mechanism includes two second slide rails 16 fixedly installed on the upper end surface of the second support frame 11. Second sliders are slidably installed inside the two second slide rails 16. The ends of the two second sliders are fixedly connected to the bottom wall of the mounting frame 17. A second tensioning roller 18 is fixedly installed on the outer wall of the mounting frame 17 through a second mounting frame. A screw rod 19 is rotatably installed inside the second support frame 11. A rotating motor 20 connected to the screw rod 19 is fixedly installed on the outer wall of the second support frame 11. A moving block is threadedly installed on the outer wall of the screw rod 19, and the end of the moving block is fixedly connected to the bottom wall of the mounting frame 17.
[0026] When the present invention is used, the workpiece is placed on the upper end surface of the lower machine base 8. When the workpiece is processed, the lifting cylinder 3 can drive the press 4 to move downward, and the press 4 then drives the upper crossbeam pressure plate 5 to move downward to extrude the workpiece, so that the workpiece forms a rubber track embryo. Subsequently, the rubber track embryo can be sleeved on the outer walls of the first tensioning roller 13 and the second tensioning roller 18. Then, the rotating motor 20 can drive the screw rod 19 to rotate. When the screw rod 19 rotates, it can drive the mounting frame 17 to move through the moving block. At this time, the mounting frame 17 can slide in the second slide rail 16 through the second slider, thereby driving the second tensioning roller 18 to move through the second mounting frame. At this time, the second tensioning roller 18 can pull and tension the rubber track embryo.
[0027] At the same time, the lifting motor 14 can drive the upper top block 15 to move upward and squeeze the first mounting frame. At this time, the first mounting frame is subjected to force to drive the first slider to move upward inside the first slide rail 12, so that the height of the first tensioning roller 13 can be conveniently adjusted, and in the process of steel wire extrusion, the lifting cylinder can drive the steel wire lifting device 7 to lift the steel wire, thereby ensuring that the steel cord remains neatly arranged during the extrusion process, avoiding bending, overlapping or breaking, thereby ensuring the strength and durability of the track, and avoiding breakage or damage during use. Before vulcanizing the rubber track blank, the pattern rubber guide device 6 and the wheel side rubber guide device 9 can separate the pattern rubber and the wheel side rubber, thereby avoiding cracks in the pattern rubber and the wheel side rubber during the vulcanization process.
[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A simple small crawler integral preforming machine, comprising a frame (1), characterized in that: The upper end surface of the frame (1) is fixedly mounted with a hydraulic system (2), the upper end surface of the frame (1) is fixedly connected with a press (4) via a lifting mechanism, the telescopic end of the press (4) is fixedly connected with an upper crossbeam pressure plate (5), the side wall of the frame (1) is fixedly mounted with a lower machine base (8), the outer wall of the lower machine base (8) is fixedly mounted with a wheel side glue guide device (9), one side outer wall of the lower machine base (8) is fixedly mounted with a first support frame (10), the other side outer wall of the lower machine base (8) is fixedly mounted with a second support frame (11), the outer wall of the first support frame (10) is slidably mounted with a first mounting frame via a first sliding mechanism, and the inner wall of the first mounting frame is fixedly mounted with a first mounting frame. A first tensioning roller (13) is fixedly installed on the first support frame (10), an upper push block (15) is fixedly installed inside the first support frame (10) through an upper push mechanism, a mounting frame (17) is slidably installed on the upper end surface of the second support frame (11) through a second sliding mechanism, a second tensioning roller (18) is fixedly installed on the outer wall of the mounting frame (17) through a second mounting frame, a screw rod (19) is rotatably installed inside the second support frame (11), a rotating motor (20) connected to the screw rod (19) is fixedly installed on the outer wall of the second support frame (11), a moving block is threadedly installed on the outer wall of the screw rod (19), and the end of the moving block is fixedly connected to the bottom wall of the mounting frame (17).
2. A simple small crawler integral preforming machine according to claim 1, characterized in that: The lifting mechanism comprises a lifting cylinder (3) fixedly mounted on the upper end surface of the frame (1), and the telescopic end of the lifting cylinder (3) is fixedly connected to the upper end surface of the press (4).
3. A simple small crawler integral preforming machine according to claim 2, characterized in that: The first sliding mechanism comprises two first slide rails (12) fixedly mounted on the inner wall of the first support frame (10), a first slider being slidably mounted inside the two first slide rails (12), and ends of the two first sliders being fixedly connected to the outer wall of the first mounting frame.
4. A simple small crawler integral preforming machine according to claim 3, characterized in that: The lifting mechanism comprises a lifting motor (14) fixedly mounted inside the first support frame (10), and the telescopic end of the lifting motor (14) is fixedly connected to the bottom wall of the upper lifting block (15).
5. A simple small crawler integral preforming machine according to claim 4, characterized in that: The second sliding mechanism comprises two second slide rails (16) fixedly mounted on the upper end surface of the second support frame (11), a second slider being slidably mounted inside the two second slide rails (16), and the ends of the two second sliders being fixedly connected to the bottom wall of the mounting frame (17).
6. A simple small crawler integral preforming machine according to claim 5, characterized in that: A patterned rubber guide device (6) is fixedly mounted on the outer wall of the frame (1), and a steel wire lifting device (7) is fixedly mounted on the outer wall of the frame (1) via a lifting oil cylinder.