Comprehensive experimental device of pneumatic conveying equipment
By designing a comprehensive experimental device for pneumatic conveying equipment and using electrolyte and air pump to detect the air tightness and corrosion resistance of the pneumatic conveyor, the problem of cumbersome detection in the existing technology is solved and the effect of simplified detection is achieved.
Patent Information
- Application Number
- CN202422379983.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The air tightness and corrosion resistance testing process of existing pneumatic conveyors is cumbersome and difficult to carry out efficiently.
A comprehensive experimental device for pneumatic conveying equipment was designed. By filling the test pool with electrolyte, an air pump and electrolytic reaction were used to test the air tightness and corrosion resistance of the pneumatic conveyor, thereby simplifying the testing process.
It makes it easier to test the air tightness and corrosion resistance of pneumatic conveyors, clearly displays the test results, and simplifies the operating process.
Smart Images

Figure CN223389625U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fly ash conveying equipment, in particular to a comprehensive experimental device for pneumatic conveying equipment. Background Art
[0002] In existing thermal power plants, slag is typically transported through fly ash conveying systems. Fly ash conveying systems are a common type of conveying system. They not only provide a continuous and stable supply of fly ash, ensuring the continued operation of the thermal power plant, but also continuously transport the slag generated by combustion and power generation to the processing workshop. Currently, fly ash conveying systems are becoming a key supporting equipment in thermal power plants.
[0003] Currently, fly ash conveying systems typically consist of a powder silo connected to an ash conveying pipeline, which in turn is terminated by a pneumatic conveyor connected to an air source. The pneumatic conveyor, as the compressed air input device for the fly ash conveying system, is crucial to the overall system.
[0004] The existing referenceable Chinese utility model patent has a publication number of CN210655256U, which discloses a split-type, hole-free pneumatic conveyor, including a conveyor body, in which an air inlet port, an air outlet port and a material connection port are provided. When in use, the air inlet port is connected to the air source, the air outlet port is connected to the ash conveying pipeline, and the material connection port is connected to the powder silo. When in use, the compressed gas provided by the air source enters the machine body through the air inlet port, and then the compressed gas enters the ash conveying pipeline through the air outlet port. When the compressed gas passes through the material connection port, negative pressure is formed, and the powder in the powder silo enters the machine body and is blown into the ash conveying pipeline by the compressed gas.
[0005] The above-mentioned prior art has the following defects:
[0006] After production, pneumatic conveyors are usually first tested for pressure tightness in air tightness test equipment, and then placed in corrosion performance test equipment for testing. The operation process is relatively cumbersome, making the air tightness and corrosion resistance testing process of pneumatic conveyors more difficult. Utility Model Content
[0007] The purpose of the present invention is to provide a comprehensive experimental device for pneumatic conveying equipment, so as to improve the convenience of conducting air tightness and corrosion resistance tests of pneumatic conveyors and solve the problems raised in the above-mentioned background technology.
[0008] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0009] A comprehensive experimental device for pneumatic conveying equipment comprises a machine body, a test pool with an open top is provided in the machine body, a placement cavity is provided in the machine body at a position away from the test pool, an air pump is placed in the placement cavity, the air pump is connected to an air inlet pipe made of rubber, the air inlet pipe passes through the machine body and is located in the test pool, an air outlet pipe is provided at a position opposite to the test pool and the air outlet pipe passes through the machine body, and an end of the air outlet pipe away from the air inlet pipe is located outside the test pool; a battery is connected to the top of the test pool, the battery is connected to a positive electrode clamp and a negative electrode clamp by electric wires, the negative electrode clamp holds a lead rod, the end of the lead rod away from the negative electrode clamp is inserted into the test pool, the end of the lead rod abuts against the bottom wall of the test pool, and the test pool is filled with electrolyte.
[0010] As a preferred embodiment of the present invention, a fixing assembly is provided between the test cell and the battery, and the fixing assembly is used to fix the battery above the test cell.
[0011] As a preferred embodiment of the present invention, the fixing assembly includes a fixed beam, both ends of which are fixedly connected to the top of the test pool, the top of the fixed beam is connected to a square fixing seat, and the battery is fixedly connected to the fixing seat.
[0012] As a preferred embodiment of the present invention, the air intake pipe is connected to an air intake connecting hose at the end located in the test pool, one end of the air intake connecting hose is threadedly connected to the air intake pipe, and the other end extends out of the electrolyte, and an air intake connecting pile is provided at the end of the air intake connecting hose extending out of the electrolyte.
[0013] As a preferred embodiment of the present invention, the air outlet pipe is connected to an air outlet connecting hose at the end located in the test pool, one end of the air outlet connecting hose is threadedly connected to the air outlet pipe, and the other end extends out of the electrolyte, and an air outlet connecting pile is provided at the end of the air outlet connecting hose extending out of the electrolyte.
[0014] As a preferred embodiment of the present invention, an air inlet suspension hook and an air outlet suspension hook are fixedly connected on the side of the fixed beam facing the test tank, the air inlet suspension hook is located at a position of the fixed beam close to the air inlet pipe, the air outlet suspension hook is located at a position of the fixed beam close to the air outlet pipe, the end of the air inlet connecting hose extending out of the electrolyte is hung in the air inlet suspension hook, and the end of the air outlet connecting hose extending out of the electrolyte is hung in the air outlet suspension hook.
[0015] Beneficial effects
[0016] The beneficial effects of the utility model are:
[0017] When conducting air tightness and corrosion resistance tests on pneumatic conveying equipment, workers first connect the air inlet end of the pneumatic conveyor to the air inlet pipe, then connect the air outlet end of the pneumatic conveyor to the air outlet pipe, and at the same time close the material connection port. Then, the worker clamps the positive electrode clamp on the pneumatic conveyor. After the connection is completed, the worker sinks the pneumatic conveyor into the electrolyte of the test pool. After the connection is completed, the worker turns on the air pump and the battery at the same time. The compressed gas generated by the air pump is introduced into the pneumatic conveyor through the air inlet pipe. At the same time, the battery, positive electrode clamp, negative electrode clamp, lead rod and pneumatic conveyor form an electrolytic state to conduct a corrosion resistance test on the pneumatic conveyor. If the pneumatic conveyor has poor air tightness, rapidly rising bubbles are generated in the electrolyte, and the results of the air tightness test are obvious. After the corrosion resistance test is completed, the worker disconnects the battery and soaks the pneumatic conveyor in the electrolyte for a period of time and then observes the surface, thereby achieving the effect of simultaneous detection of the air tightness and corrosion resistance of the pneumatic conveyor. In addition, the experimental equipment is simple to operate and easy to use, thereby achieving the effect of improving the convenience of testing the air tightness and corrosion resistance of the pneumatic conveyor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the structure of the utility model when it is not in use;
[0020] Figure 2 A schematic diagram showing the cross-sectional structure when in use.
[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0022] 1. Machine body; 11. Test cell; 2. Placement chamber; 21. Air pump; 3. Inlet pipe; 31. Inlet connecting hose; 311. Inlet connecting pile; 4. Outlet pipe; 41. Outlet connecting hose; 411. Outlet connecting pile; 5. Battery; 51. Positive clamp; 52. Negative clamp; 53. Lead rod; 6. Fixing assembly; 61. Fixing beam; 62. Fixing seat; 7. Inlet suspension hook; 8. Outlet suspension hook; 9. Pneumatic conveyor. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See Figure 1-2 As shown, a comprehensive experimental device for pneumatic conveying equipment includes a square body 1, in which a square test pool 11 with an open top is provided. The test pool is filled with an electrolyte. The electrolyte can meet the experimental conditions for corrosion resistance test and air tightness test. Electrolysis equipment and air supply equipment are arranged in the test pool 11, so that the test pool 11 can simultaneously perform air tightness test and corrosion resistance test of the pneumatic conveyor 9, thereby achieving the effect of improving the convenience of performing air tightness and corrosion resistance tests of the pneumatic conveyor 9.
[0025] The body 1 is provided with a placement cavity 2 at a position away from the test pool 11, and an air pump 21 is placed in the placement cavity 2. The air pump 21 is connected to an air intake pipe 3 made of rubber material. The air intake pipe 3 passes through the body 1 and is located in the test pool 11. The end of the air intake pipe 3 located in the test pool 11 is connected to an air intake connecting hose 31 made of rubber material. One end of the air intake connecting hose 31 is threadedly connected to the air intake pipe 3, and the other end extends out of the electrolyte. The end of the air intake connecting hose 31 extending out of the electrolyte is provided with an air intake connecting pile 311 made of rubber material.
[0026] An outlet pipe 4 is provided at a position opposite the test cell 11 and the air inlet pipe 3. The outlet pipe 4 passes through the body 1, and the end of the outlet pipe 4 away from the air inlet pipe 3 is located outside the test cell. A rubber outlet connection hose 41 is connected to the end of the outlet pipe 4 located in the test cell 11. One end of the outlet connection hose 41 is threadedly connected to the outlet pipe 4, and the other end extends out of the electrolyte. A rubber outlet connection post 411 is provided at the end of the outlet connection hose 41 extending out of the electrolyte. Rubber material has good corrosion resistance, thereby reducing the loss of the air inlet pipe 3, the air outlet pipe 4, the air inlet connection hose 31, and the air outlet connection hose 41 in the electrolyte, thereby increasing the service life of the air inlet pipe 3, the air outlet pipe 4, the air inlet connection hose 31, and the air outlet connection hose 41.
[0027] A square battery 5 is connected to the top of the test pool 11 through a fixing assembly 6. The fixing assembly 6 is used to fix the battery 5 on the top of the test pool 11. The fixing assembly 6 includes a long fixed beam 61 made of solid wood. Both ends of the fixed beam 61 are fixedly connected to the top of the test pool 11. The top of the fixed beam 61 is connected to a square fixing seat 62. The battery 5 is fixedly connected to the fixing seat 62. An air intake suspension hook 7 and an air outlet suspension hook 8 are fixedly connected to the side of the fixed beam 61 facing the test pool 11. The air intake suspension hook 7 is located at a position of the fixed beam 61 near the air intake pipe 3, and the air outlet suspension hook 8 is located at a position of the fixed beam 61 near the air outlet pipe 4. The end of the air intake connecting hose 31 extending out of the electrolyte is hung in the air intake suspension hook 7, and the end of the air outlet connecting hose 41 extending out of the electrolyte is hung in the air outlet suspension hook 8.
[0028] The battery 5 is connected to a positive electrode clamp 51 and a negative electrode clamp 52 through wires. The negative electrode clamp 52 holds a lead rod 53. The end of the lead rod 53 away from the negative electrode clamp 52 is inserted into the detection pool, and the end of the lead rod 53 abuts against the bottom wall of the detection pool.
[0029] A specific application of this embodiment is:
[0030] When testing the airtightness and corrosion resistance of the pneumatic conveying equipment, workers first seal the material connection port. They then remove the air inlet connection post 311, which rests on the air inlet hook 7. They then connect the air inlet end of the pneumatic conveyor 9 to the air inlet connection post 311. Finally, they connect the pneumatic conveyor 9 to the air outlet connection post 411, which rests on the air outlet hook 8. Finally, they clamp the positive electrode clamp 51 onto the pneumatic conveyor 9 and lower it into the electrolyte.
[0031] After the pneumatic conveyor 9 is sunk into the electrolyte, the worker starts the air pump 21 and the battery 5 at the same time. The startup time is 1 minute. The airflow generated by the air pump 21 enters the pneumatic conveyor 9 through the air inlet pipe 3, the air inlet connecting hose 31 and the air inlet connecting pile 311. Since the material connection port of the pneumatic conveyor 9 is closed, the airflow entering the pneumatic conveyor 9 passes through the air outlet pipe 4, the air outlet connecting hose 41 and the air outlet connecting pile 411 and is discharged. If the airtightness of the pneumatic conveyor is poor, rapidly rising bubbles will be generated in the electrolyte, and the results of the airtightness test will be obvious. After the battery 5 is started, the battery 5 supplies power to the lead rod 53 through the negative clamp 52, and the battery 5 supplies power to the pneumatic conveyor 9 through the positive clamp 51, and the electrolytic reaction is carried out with the electrolyte as the reaction site. After the battery 5 stops supplying power, the pneumatic conveyor 9 is immersed in the electrolyte for a period of time. The worker then removes the pneumatic conveyor 9 from the electrolyte and tests the corrosion resistance of the pneumatic conveyor 9 by observing the piles on the surface of the pneumatic conveyor 9. In summary, the above steps improve the convenience of testing the airtightness and corrosion resistance of the pneumatic conveyor 9.
[0032] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the scope of protection of the present invention.
Claims
1. A comprehensive experimental device for pneumatic conveying equipment, characterized by: The invention comprises a machine body (1), a test pool (11) with an open top is provided in the machine body (1), a placement cavity (2) is provided in the machine body (1) at a position away from the test pool (11), an air pump (21) is placed in the placement cavity (2), the air pump (21) is connected to an air inlet pipe (3) made of rubber material, the air inlet pipe (3) passes through the machine body (1) and is located in the test pool (11), an air outlet pipe (4) is provided at a position opposite to the air inlet pipe (3), and the air outlet pipe (4) is provided at a position opposite to the air inlet pipe (3). The pipe (4) passes through the body (1), and one end of the air outlet pipe (4) away from the air inlet pipe (3) is located outside the detection pool; the top of the test pool (11) is connected to a battery (5), and the battery (5) is connected to a positive electrode clamp (51) and a negative electrode clamp (52) through an electric wire; the negative electrode clamp (52) clamps a lead rod (53), and one end of the lead rod (53) away from the negative electrode clamp (52) is inserted into the detection pool, and the end of the lead rod (53) abuts against the bottom wall of the detection pool, and the detection pool is filled with electrolyte.
2. A comprehensive experimental device for pneumatic conveying equipment according to claim 1, characterized in that: A fixing assembly (6) is provided between the test cell (11) and the storage battery (5), and the fixing assembly (6) is used to fix the storage battery (5) above the test cell (11).
3. A comprehensive experimental device for pneumatic conveying equipment according to claim 2, characterized in that: The fixing assembly (6) comprises a fixing beam (61), both ends of which are fixedly connected to the top of the test pool (11), a square fixing seat (62) is connected to the top of the fixing beam (61), and the battery (5) is fixedly connected to the fixing seat (62).
4. A comprehensive experimental device for pneumatic conveying equipment according to claim 3, characterized in that: The end of the air intake pipe (3) located in the test cell (11) is connected to an air intake connecting hose (31); one end of the air intake connecting hose (31) is threadedly connected to the air intake pipe (3); the other end extends out of the electrolyte; and an air intake connecting pile (311) is provided at the end of the air intake connecting hose (31) extending out of the electrolyte.
5. A comprehensive experimental device for pneumatic conveying equipment according to claim 4, characterized in that: The outlet pipe (4) is connected to an outlet connection hose (41) at its end located in the test pool (11); one end of the outlet connection hose (41) is threadedly connected to the outlet pipe (4); the other end of the outlet connection hose (41) extends out of the electrolyte; and an outlet connection pile (411) is provided at the end of the outlet connection hose (41) extending out of the electrolyte.
6. A comprehensive experimental device for pneumatic conveying equipment according to claim 5, characterized in that: An air inlet suspension hook (7) and an air outlet suspension hook (8) are fixedly connected to one side of the fixed crossbeam (61) facing the test cell (11); the air inlet suspension hook (7) is located at a position of the fixed crossbeam (61) close to the air inlet pipe (3); the air outlet suspension hook (8) is located at a position of the fixed crossbeam (61) close to the air outlet pipe (4); the end of the air inlet connecting hose (31) extending out of the electrolyte is hung in the air inlet suspension hook (7); and the end of the air outlet connecting hose (41) extending out of the electrolyte is hung in the air outlet suspension hook (8).
Citation Information
Patent Citations
Split type non-porous pneumatic conveyor
CN210655256U