Automobile instrument panel accessory welding equipment

Abstract

The utility model relates to automobile instrument panel accessory welding equipment which comprises a workbench, a horizontal driving mechanism and two symmetrically-arranged welding mechanisms are arranged on the workbench, and each welding mechanism comprises a first welding assembly, a second welding assembly, a pre-pressing assembly and a positioning moulding bed used for fixing an instrument panel accessory. The first welding assembly and the second welding assembly are located on one side of the positioning forming die and used for welding instrument panel accessories on the positioning forming die, the pre-pressing assembly and the positioning forming die are installed on the horizontal driving mechanism, and the horizontal driving mechanism is used for driving the pre-pressing assembly and the positioning forming die to move horizontally. According to the welding equipment, the feeding and welding efficiency is improved, and the welding precision is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to welding equipment for automobile instrument panel accessories. Background Art

[0002] Conventional welding equipment typically consists of a welding mechanism and a positioning mold. Instrument panel components are manually placed on the positioning mold and secured. The welding mechanism then welds the instrument panel components to the positioning mold. This welding equipment not only suffers from low welding efficiency but also easily misaligns the instrument panel when placed directly on the positioning mold on a workbench, reducing the welding accuracy of the instrument panel components. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a welding device for automobile instrument panel accessories, which not only improves the feeding and welding efficiency, but also improves the welding accuracy.

[0004] The technical solution adopted by the utility model to solve its technical problems is: automobile instrument panel accessories welding equipment, including a workbench, on which a horizontal driving mechanism and two symmetrically arranged welding mechanisms are arranged, the welding mechanism including a first welding assembly, a second welding assembly, a pre-pressing assembly and a positioning mold for fixing the instrument panel accessories, the first welding assembly and the second welding assembly are respectively located on one side of the positioning mold, the first welding assembly and the second welding assembly are used to weld the instrument panel accessories on the positioning mold, the pre-pressing assembly and the positioning mold are installed on the horizontal driving mechanism, and the horizontal driving mechanism is used to drive the pre-pressing assembly and the positioning mold to move horizontally.

[0005] In one embodiment, the horizontal driving mechanism of the automobile dashboard accessory welding equipment includes a moving module and a sliding plate. The moving module is installed on a workbench, the driving end of the moving module is connected to the sliding plate, and the two ends of the sliding plate are respectively slidably matched with the workbench. The pre-pressing assembly and the positioning mold are installed on the sliding plate, and the moving module is used to drive the sliding plate to drive the pre-pressing assembly and the positioning mold to move horizontally.

[0006] In one embodiment, the first welding assembly of the automobile dashboard accessory welding equipment includes a first support frame, a first cylinder, a first fixed plate and a mother-and-child welding head. The first support frame is installed on a workbench, the first cylinder is installed on the top of the first support frame, the driving end of the first cylinder is connected to the first fixed plate, the first fixed plate is vertically slidably matched with the first support frame, and the mother-and-child welding head is installed on the first fixed plate.

[0007] In one embodiment, the second welding assembly of the automobile dashboard accessory welding equipment includes a second support frame, a second cylinder, a second fixed plate and a single-spot welding head. The second support frame is installed on a workbench, the second cylinder is installed on the top of the second support frame, the driving end of the second cylinder is connected to the second fixed plate, the second fixed plate is vertically slidably matched with the second support frame, and the single-spot welding head is installed on the second fixed plate.

[0008] In one embodiment, the pre-pressing assembly of the automobile dashboard accessory welding equipment includes a flip cylinder, a flip plate and a plurality of pressure heads. The flip cylinder is installed on a horizontal driving mechanism, the driving end of the flip cylinder is connected to the flip plate, and the plurality of pressure heads are respectively installed at the bottom of the flip plate. The flip cylinder is used to drive the flip plate to drive the pressure heads to flip and press the dashboard accessories.

[0009] In one embodiment, the flip plate of the automobile dashboard accessory welding equipment is provided with an arc-shaped notch for the first welding assembly and the second welding assembly to pass through.

[0010] In one embodiment, the positioning mold of the automobile instrument panel accessory welding equipment includes a contoured carrier platform and a plurality of baffles arranged around the side ends of the contoured carrier platform, and the contoured carrier platform and the baffles are used to position the main body and side ends of the instrument panel respectively.

[0011] In one embodiment, a plurality of contoured support seats for supporting one end of the instrument panel accessory are provided between the two welding mechanisms of the automobile instrument panel accessory welding equipment.

[0012] In one embodiment, the positioning die of the automobile instrument panel accessory welding equipment further includes a photoelectric sensor for detecting whether the instrument panel accessory is placed, and the photoelectric sensor is installed on the horizontal driving mechanism.

[0013] The beneficial effects of this application are:

[0014] The present application provides a welding device for automotive instrument panel parts. The welding device is provided with a horizontal drive mechanism and two symmetrically arranged welding mechanisms on a workbench. The horizontal drive mechanism drives two positioning molds and two pre-pressing assemblies to move horizontally to a loading end. The loading mechanism or a human operator places two instrument panel parts on the positioning molds respectively. The pre-pressing assembly presses the instrument panel parts against the positioning molds. The horizontal drive mechanism drives the two positioning molds and two pre-pressing assemblies to move horizontally to one side of two symmetrically arranged first welding assemblies and a symmetrically arranged second welding assembly, so that the first welding assembly and the second welding assembly simultaneously weld the instrument panel parts on the positioning molds. This welding device not only improves welding efficiency but also improves welding accuracy, ensuring the yield rate of the instrument panel parts after welding.

[0015] The automobile instrument panel accessories welding equipment adopts a horizontal drive mechanism to drive the positioning tire mold and pre-pressing components to move horizontally for loading, which greatly improves the loading efficiency and accuracy.

[0016] The automobile instrument panel accessory welding equipment uses a pre-pressing component to press the instrument panel accessory onto the positioning mold, so that the instrument panel accessory is firmly and accurately positioned on the positioning mold.

[0017] The automobile instrument panel accessory welding equipment adopts two symmetrically arranged welding mechanisms to simultaneously weld two instrument panel accessories, thereby greatly improving welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of an automobile instrument panel accessory welding device according to an embodiment of the present application;

[0019] Figure 2 A schematic diagram of a welding mechanism of an automobile instrument panel accessory welding device according to an embodiment of the present application;

[0020] Figure 3 A schematic diagram of a horizontal drive mechanism, a positioning mold, and a pre-pressing assembly of an automobile instrument panel accessory welding device according to an embodiment of the present application;

[0021] in:

[0022] 1. Workbench; 2. Horizontal drive mechanism; 3. Welding mechanism; 21. Moving module; 22. Sliding plate; 31. First welding assembly; 32. Second welding assembly; 33. Pre-pressing assembly; 34. Positioning mold; 311. First support frame; 312. First cylinder; 313. First fixed plate; 314. Mother-and-child welding head; 321. Second support frame; 322. Second cylinder; 323. Second fixed plate; 324. Single-spot welding head; 331. Flip cylinder; 332. Flip plate; 333. Press head; 334. Arc notch; 341. Contour carrier; 342. Baffle; 343. Contour support seat; 344. Photoelectric sensor. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0024] like Figure 1 and Figure 2As shown, an embodiment of the present application provides an automobile dashboard accessory welding device, including a workbench 1, on which a horizontal driving mechanism 2 and two symmetrically arranged welding mechanisms 3 are provided, the welding mechanism 3 including a first welding assembly 31, a second welding assembly 32, a pre-pressing assembly 33 and a positioning mold 34 for fixing the dashboard accessory, the first welding assembly 31 and the second welding assembly 32 are respectively located on one side of the positioning mold 34, the first welding assembly 31 and the second welding assembly 32 are used to weld the dashboard accessories on the positioning mold 34, the pre-pressing assembly 33 and the positioning mold 34 are installed on the horizontal driving mechanism 2, and the horizontal driving mechanism 2 is used to drive the pre-pressing assembly 33 and the positioning mold 34 to move horizontally.

[0025] Specifically, a first welding assembly 31 is provided at both ends of the workbench 1, and two second welding assemblies 32 are provided at the side ends of the workbench 1. The second welding assemblies 32 are located at the side ends of the first welding assembly 31. A horizontal driving mechanism 2 is provided between the two first welding assemblies 31, and the second welding assembly 32 is located on one side of the horizontal driving mechanism 2. Two positioning molds 34 and two pre-pressing assemblies 33 are respectively installed at both ends of the sliding plate 22 of the horizontal driving mechanism 2, and the pre-pressing assembly 33 is located at the side end of the positioning mold 34.

[0026] The moving module 21 of the horizontal driving mechanism 2 drives the sliding plate 22 to drive the two positioning molds 34 and the two pre-pressing components 33 to move horizontally to the loading end. The loading mechanism in the prior art or manually places the two dashboard accessories on the two positioning molds 34 respectively, and then the pre-pressing component 33 presses the dashboard accessories on the positioning mold 34. The moving module 21 drives the sliding plate 22 to drive the positioning mold 34 and the dashboard accessories to move horizontally to one side of the first welding component 31 and the second welding component 32. The parent and child welding heads 314 of the first welding component 31 and the single-spot welding head 324 of the second welding component 32 are respectively located above the dashboard accessories. The first cylinder 312 of the first welding component 31 and the second cylinder 322 of the second welding component 32 simultaneously drive the parent and child welding heads 314 and the single-spot welding head 324 to perform welding operations on the dashboard accessories on the positioning mold 34.

[0027] In the above structure, the horizontal drive mechanism 2 drives the positioning mold 34 and pre-pressing assembly 33 to move horizontally for loading, significantly improving loading efficiency and accuracy. The pre-pressing assembly 33 presses the instrument panel component against the positioning mold 34, ensuring a secure and precise fixation. The use of two symmetrically arranged welding mechanisms 3 simultaneously welds two instrument panel components, significantly improving welding efficiency. This automotive instrument panel component welding equipment not only improves loading and welding efficiency but also enhances product welding accuracy.

[0028] like Figure 2 As shown, in one embodiment, the horizontal driving mechanism 2 of the automobile dashboard accessory welding equipment includes a moving module 21 and a sliding plate 22, the moving module 21 is installed on the workbench 1, the driving end of the moving module 21 is connected to the sliding plate 22, the two ends of the sliding plate 22 are respectively slidably matched with the workbench 1, the pre-pressing assembly 33 and the positioning mold 34 are installed on the sliding plate 22, and the moving module 21 is used to drive the sliding plate 22 to drive the pre-pressing assembly 33 and the positioning mold 34 to move horizontally.

[0029] Specifically, the movable module 21 is mounted on the workbench 1. The driving end of the movable module 21 is connected to the middle portion of the sliding plate 22. Sliders are provided at both ends of the sliding plate 22. Slide rails are provided on the workbench 1 for slidably engaging the slides. The slides of the sliding plate 22 slidably engage with the rails of the workbench 1. This arrangement facilitates driving the sliding plate 22 to move the positioning mold 34 and pre-pressing assembly 33 horizontally for loading. It also facilitates driving the instrument panel components on the positioning mold 34 horizontally for welding, thereby improving loading and welding efficiency.

[0030] like Figure 2 As shown, in one embodiment, the first welding assembly 31 of the automobile dashboard accessory welding equipment includes a first support frame 311, a first cylinder 312, a first fixed plate 313 and a parent-child welding head 314. The first support frame 311 is installed on the workbench 1, the first cylinder 312 is installed at the top of the first support frame 311, the driving end of the first cylinder 312 is connected to the first fixed plate 313, the first fixed plate 313 is vertically slidably matched with the first support frame 311, and the parent-child welding head 314 is installed on the first fixed plate 313.

[0031] Specifically, the first cylinder 312 drives the first fixing plate 313 to drive the parent-child welding head 314 to move downward to perform welding operations on two parts of the instrument panel accessory fixed on the positioning mold 34. This arrangement facilitates welding of the instrument panel accessory.

[0032] like Figure 2 As shown, in one embodiment, the second welding assembly 32 of the automobile dashboard accessory welding equipment includes a second support frame 321, a second cylinder 322, a second fixed plate 323 and a single-spot welding head 324. The second support frame 321 is installed on the workbench 1, the second cylinder 322 is installed on the top of the second support frame 321, the driving end of the second cylinder 322 is connected to the second fixed plate 323, the second fixed plate 323 is vertically slidably matched with the second support frame 321, and the single-spot welding head 324 is installed on the second fixed plate 323.

[0033] Specifically, the second cylinder 322 drives the second fixing plate 323 to drive the single spot welding head 324 to move downward to perform welding operation on a part of the instrument panel accessory fixed on the positioning mold 34. This arrangement facilitates welding of the instrument panel accessory.

[0034] like Figure 3 As shown, in one embodiment, the pre-pressing assembly 33 of the automobile dashboard accessory welding equipment includes a flip cylinder 331, a flip plate 332 and a plurality of pressure heads 333. The flip cylinder 331 is installed on the horizontal driving mechanism 2, and the driving end of the flip cylinder 331 is connected to the flip plate 332. The plurality of pressure heads 333 are respectively installed at the bottom of the flip plate 332. The flip cylinder 331 is used to drive the flip plate 332 to drive the pressure heads 333 to flip and press the dashboard accessories.

[0035] Specifically, the driving end of the tilting cylinder 331 is connected to the tilting plate 332, which is equipped with three pressing heads 333. The tilting cylinder 331 drives the tilting plate 332, causing the three pressing heads 333 to tilt downward, so that the three pressing heads 333 press the instrument panel component against the positioning mold 34. This arrangement facilitates the pressing of the instrument panel component on the positioning mold 34.

[0036] like Figure 3 As shown, in one embodiment, the flip plate 332 of the automobile instrument panel accessory welding equipment is provided with an arc-shaped notch 334 for the first welding assembly 31 and the second welding assembly 32 to pass through.

[0037] Specifically, three arc-shaped notches 334 are provided on the flip plate 332, two of which are for the parent-child welding head 314 of the first welding assembly 31 to pass through, and one is for the single-spot welding head 324 of the second welding assembly 32 to pass through. This arrangement facilitates the avoidance of the parent-child welding head 314 and the single-spot welding head 324, facilitating welding operations between the parent-child welding head 314 and the single-child welding head.

[0038] like Figure 3 As shown, in one embodiment, the positioning mold 34 of the automobile instrument panel accessory welding equipment includes a contoured carrier 341 and a plurality of baffles 342 arranged around the side ends of the contoured carrier 341, and the contoured carrier 341 and the baffles 342 are respectively used to position the main body and side ends of the instrument panel.

[0039] Specifically, four baffles 342 are provided around the side ends of the contoured carrier platform 341, and the four baffles 342 respectively position the side ends of the instrument panel accessories placed on the contoured carrier platform 341. This arrangement facilitates positioning of the instrument panel body and side ends.

[0040] like Figure 3As shown, in one embodiment, a plurality of contoured support seats 343 for supporting one end of the instrument panel accessory are provided between the two welding mechanisms 3 of the automobile instrument panel accessory welding equipment.

[0041] Specifically, two contoured support seats 343 are provided between the two positioning molds 34, and the two contoured support seats 343 are respectively mounted on the sliding plate 22. The contoured support seats 343 are convenient for supporting the rear end of the instrument panel, and can avoid the situation where the front end is warped due to the heavier rear end.

[0042] like Figure 3 As shown, in one embodiment, the positioning die 34 of the automobile instrument panel accessory welding equipment further includes a photoelectric sensor 344 for detecting whether the instrument panel accessory is placed, and the photoelectric sensor 344 is installed on the horizontal driving mechanism 2.

[0043] Specifically, the photoelectric sensor 344 is located at the side end of the positioning mold 34 and is installed on the sliding plate 22. The photoelectric sensor 344 is set to detect whether the instrument panel accessories are placed on the contour carrier 341. If the instrument panel accessories are not placed, an alarm signal is issued in time to facilitate timely processing by the staff.

[0044] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. Automobile instrument panel accessories welding equipment, characterized in that, The invention comprises a workbench (1), on which a horizontal driving mechanism (2) and two symmetrically arranged welding mechanisms (3) are arranged. The welding mechanisms (3) comprise a first welding assembly (31), a second welding assembly (32), a pre-pressing assembly (33) and a positioning mold (34) for fixing instrument panel accessories. The first welding assembly (31) and the second welding assembly (32) are respectively located on one side of the positioning mold (34). The first welding assembly (31) and the second welding assembly (32) are used to weld the instrument panel accessories on the positioning mold (34). The pre-pressing assembly (33) and the positioning mold (34) are installed on the horizontal driving mechanism (2). The horizontal driving mechanism (2) is used to drive the pre-pressing assembly (33) and the positioning mold (34) to move horizontally.

2. The automobile instrument panel accessory welding equipment according to claim 1, characterized in that: The horizontal driving mechanism (2) comprises a moving module (21) and a sliding plate (22); the moving module (21) is mounted on the workbench (1); a driving end of the moving module (21) is connected to the sliding plate (22); both ends of the sliding plate (22) are respectively slidably matched with the workbench (1); the pre-pressing assembly (33) and the positioning mold (34) are mounted on the sliding plate (22); the moving module (21) is used to drive the sliding plate (22) to drive the pre-pressing assembly (33) and the positioning mold (34) to move horizontally.

3. The automobile instrument panel accessory welding equipment according to claim 1, characterized in that: The first welding assembly (31) comprises a first support frame (311), a first cylinder (312), a first fixed plate (313) and a mother-and-child welding head (314); the first support frame (311) is mounted on a workbench (1); the first cylinder (312) is mounted on the top of the first support frame (311); the driving end of the first cylinder (312) is connected to the first fixed plate (313); the first fixed plate (313) and the first support frame (311) are vertically slidably matched; and the mother-and-child welding head (314) is mounted on the first fixed plate (313).

4. The automobile instrument panel accessory welding equipment according to claim 1, characterized in that: The second welding assembly (32) comprises a second support frame (321), a second cylinder (322), a second fixed plate (323) and a single-spot welding head (324); the second support frame (321) is mounted on the workbench (1); the second cylinder (322) is mounted on the top of the second support frame (321); the driving end of the second cylinder (322) is connected to the second fixed plate (323); the second fixed plate (323) and the second support frame (321) are vertically slidably matched; and the single-spot welding head (324) is mounted on the second fixed plate (323).

5. The automobile instrument panel accessory welding equipment according to claim 1, characterized in that: The pre-pressing assembly (33) comprises a flip cylinder (331), a flip plate (332) and a plurality of pressing heads (333). The flip cylinder (331) is mounted on the horizontal drive mechanism (2). The driving end of the flip cylinder (331) is connected to the flip plate (332). The plurality of pressing heads (333) are respectively mounted on the bottom of the flip plate (332). The flip cylinder (331) is used to drive the flip plate (332) to drive the pressing heads (333) to flip and press the instrument panel accessories.

6. The automobile instrument panel accessory welding equipment according to claim 5, characterized in that: The flip plate (332) is provided with an arc-shaped notch (334) for the first welding assembly (31) and the second welding assembly (32) to pass through.

7. The automobile instrument panel accessory welding equipment according to claim 1, characterized in that: The positioning mold (34) comprises a contoured carrier platform (341) and a plurality of baffles (342) arranged around the side ends of the contoured carrier platform (341). The contoured carrier platform (341) and the baffles (342) are respectively used to position the body and side ends of the instrument panel.

8. The automobile instrument panel accessory welding equipment according to claim 1, characterized in that: A plurality of contoured support seats (343) for supporting one end of the instrument panel accessory are provided between the two welding mechanisms (3).

9. The automobile instrument panel accessory welding equipment according to claim 1, characterized in that: The positioning mold (34) also includes a photoelectric sensor (344) for detecting whether the instrument panel accessories are placed, and the photoelectric sensor (344) is installed on the horizontal driving mechanism (2).

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