Pneumatic shearing device capable of adjusting shearing position

Through the combination of the bracket, lifting rod, ball joint and solenoid valve, multi-directional adjustment and automatic control of the pneumatic shears are achieved, the problem of inconvenient operation of the existing pneumatic shears is solved and the shearing efficiency is improved.

CN223407115UActive Publication Date: 2025-10-03连云港金田工具有限公司
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Patent Information

Application Number
CN202422936806.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-03
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

When the existing pneumatic shears are used on a table or an assembly line, they are inconvenient to operate, require two hands to operate, and have low shearing efficiency.

Method used

A device including a bracket, a first lifting rod, a ball joint, a mounting plate and a pneumatic shear is designed. The position of the pneumatic shear is adjusted by a slide assembly and a telescopic rod, and the operation of the pneumatic shear is controlled by a solenoid valve and a switch to achieve automated operation.

Benefits of technology

The height, position and direction of the pneumatic shears can be adjusted in multiple directions, which improves the efficiency of shearing, frees the hands and enhances the convenience of operation.

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Abstract

The utility model discloses a pneumatic shearing device capable of adjusting a shearing position, which belongs to the technical field of pneumatic shearing tools and comprises a support, a first lifting rod, a ball joint, a mounting plate and a pneumatic shear, a control box is connected onto the support, an electromagnetic valve connected with the pneumatic shear is arranged in the control box, and the electromagnetic valve is electrically connected with a first switch. Through the arrangement of the support, the first lifting rod and the ball hinge joint, the height of the pneumatic shear can be adjusted, the orientation of the shear head of the pneumatic shear can be adjusted within a certain range, a workpiece can be sheared conveniently, and the shearing work efficiency is improved; by arranging a slide way assembly and a second telescopic rod, the left-right position and the front-back position of the pneumatic shear can be adjusted, and the pneumatic shear is fixed to a preset position; the up-and-down, left-and-right and front-and-back positions of the pneumatic shears can be adjusted, the orientation of the shear head can be universally adjusted within a certain range, and the application range is wide.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pneumatic shearing tools, and in particular relates to a pneumatic shearing device with adjustable shearing position. Background Art

[0002] Pneumatic shears are pneumatically driven shearing tools. Due to their high power, stable power output, efficient and stable cutting, replaceable blades, and high safety, they are suitable for shearing various metal sheets, wires, and plastic parts, and are widely used in industrial production. Existing pneumatic shears are typically used on a countertop or assembly line, either by hand or hung from a bracket with a rope. When not in use, they are placed on the countertop or hung from a hook. This requires the worker to hold the workpiece in one hand and the pneumatic shears in the other, making operation inconvenient and reducing cutting efficiency. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a pneumatic shearing device with adjustable shearing position to improve shearing efficiency.

[0004] Technical solution: In order to solve the above technical problems, the technical solution adopted by this utility model is as follows:

[0005] A pneumatic shearing device with adjustable shearing position includes a bracket, a first lifting rod connected to the bracket, a ball joint connected to the first lifting rod, a mounting plate connected to the ball joint, and a pneumatic shear connected to the mounting plate. The bracket is connected to a control box, and the control box is provided with a solenoid valve connected to the pneumatic shear, and the solenoid valve is electrically connected to a first switch.

[0006] Furthermore, the bracket includes a crossbeam and supporting legs, the crossbeam is provided with a slide assembly arranged along its length direction, the slide assembly includes a slide rail and a slider, and the top end of the first lifting rod is connected to the slider.

[0007] Furthermore, a first locking bolt is connected to the sliding block, and a slot corresponding to the first locking bolt is provided on the side surface of the slide rail.

[0008] Furthermore, the ball joint includes a ball seat, a sphere movably connected to the ball seat, and a rod connected to the sphere, and a receiving cavity for receiving the sphere is provided in the ball seat.

[0009] Furthermore, a second locking bolt is provided on the ball seat, and one end of the second locking bolt passes through the side wall of the ball seat and enters the accommodating cavity.

[0010] Furthermore, the ball seat is connected to the first lifting rod through a second telescopic rod, and the second telescopic rod is perpendicular to the first lifting rod.

[0011] Furthermore, the second telescopic rod includes a plurality of second telescopic joints, and the first lifting rod includes a plurality of first telescopic joints.

[0012] Furthermore, the pneumatic shears are detachably connected to a scissor head.

[0013] Beneficial effects: Compared with the prior art, the utility model has the following advantages:

[0014] 1. By setting the bracket, the first lifting rod and the ball joint, the height of the pneumatic shears can be adjusted, and the direction of the shear head of the pneumatic shears can be adjusted within a certain range, which is convenient for cutting workpieces and improves cutting efficiency;

[0015] 2. By setting the slide assembly and the second telescopic rod, the left and right position and the front and back position of the pneumatic shears can be adjusted and the pneumatic shears can be fixed in a predetermined position;

[0016] 3. The first switch and solenoid valve are set to control the operation of the pneumatic shears, which is easy to operate;

[0017] 4. The up and down, left and right, front and back positions of the pneumatic shears can be adjusted, and the direction of the scissor head can be universally adjusted within a certain range, with a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the device according to the embodiment of the utility model;

[0019] Figure 2 2. It is a schematic structural diagram of the ball joint and the second telescopic rod in the embodiment;

[0020] Figure 3 This is a schematic structural diagram of the pneumatic shears in use according to the embodiment;

[0021] Figure 4 1. It is a schematic structural diagram of a scissor head according to an embodiment;

[0022] Figure 5 This is a structural diagram of another usage of the first switch in the embodiment. DETAILED DESCRIPTION

[0023] The present invention will be further illustrated below with reference to specific embodiments. The embodiments are implemented based on the technical solutions of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0024] like Figure 1 and Figure 2As shown, a pneumatic shearing device with adjustable shearing position includes a bracket 1, a first lifting rod 2, a ball joint 3, a mounting plate 35, a pneumatic shear 4, a control box 5, a slide assembly 6, and a second telescopic rod 7. The bracket 1 is an inverted U-shaped frame. The bracket 1 includes a crossbeam 11 and two support legs 12. The crossbeam 11 is arranged horizontally. The two support legs 12 are connected to the two ends of the crossbeam 11 and support the crossbeam 11. The slide assembly 6 is connected to the crossbeam 11 and is arranged along the length of the crossbeam 11. The slide assembly 6 includes a slide rail 61, a slider 62, and a first locking bolt 63. The slide rail 61 is provided with a C-shaped groove and is arranged along the length of the crossbeam 11. The upper end of the slider 62 is T-shaped corresponding to the C-shaped groove. The slider 62 slides left and right in the C-shaped groove of the slide rail 61 through the T-shaped block at the upper end. The top end of the first lifting rod 2 is connected to the slider 62, so that when the slider 62 moves left and right, it drives the first lifting rod 2 to move left and right. The upper end of the T-shaped block of the slider 62 is threaded It is connected with a first locking bolt 63, and a slot hole 611 corresponding to the first locking bolt 63 is provided on the side of the slide rail 61. The slot hole 611 extends along the length direction of the slide rail 61, and the first locking bolt 63 passes through the slot hole 611. The head diameter of the first locking bolt 63 is larger than the inner diameter of the slot hole 611. When the first locking bolt 63 is tightened, the slider 62 is connected and tightened to the slide rail 61. When the slider 62 needs to be slid, the first locking bolt 63 is loosened, so that the first lifting rod 2 can be moved to the predetermined position and fixed at the predetermined position by tightening the first locking bolt 63.

[0025] like Figure 1 、 Figure 2 and Figure 3 As shown, the top end of the first lifting rod 2 is connected to the slider 62. The first lifting rod 2 is arranged perpendicular to the crossbeam 11. The first lifting rod 2 includes multiple first telescopic sections 21. By providing multiple first telescopic sections 21, the first lifting rod 2 can be extended or shortened. Subject to the static friction between the multiple first telescopic sections 21, the first lifting rod 2 can be fixed in a predetermined position, which is convenient for height adjustment. The lower end of the first lifting rod 2 is connected to the second telescopic rod 7. The second telescopic rod 7 is perpendicular to the first lifting rod 2. The second telescopic rod 7 includes multiple second telescopic sections 71. The multiple second telescopic sections 71 can be extended or shortened. Subject to the static friction between the multiple second telescopic sections 71, the second telescopic rod 7 can be fixed in a predetermined position, which is convenient for adjusting the front-to-back distance.

[0026] like Figure 2As shown, the ball hinge joint 3 is connected to the front end of the second telescopic rod 7. The ball hinge joint 3 includes a ball seat 31, a ball 32, a rod body 33 and a second locking bolt 34. The rear end of the ball seat 31 is connected to the second telescopic rod 7. The front end of the ball seat 31 is provided with a accommodating cavity. The accommodating cavity is spherical as a whole for accommodating the ball 32. The ball 32 is movably connected to the ball seat 31. The rod body 33 is located outside the ball seat 31 and the rear end of the rod body 33 is connected to the ball 32, so that the ball 32 can be driven to rotate for universal adjustment. The second locking bolt 34 is provided on the side wall of the ball seat 31. One end of the second locking bolt 34 passes through the side wall of the ball seat 31 and enters the accommodating cavity. When the second locking bolt 34 is tightened, one end of the second locking bolt 34 is pressed against the ball 32 to fix the ball 32, thereby fixing the position of the rod body 33.

[0027] like Figure 2 、 Figure 3 and Figure 4 As shown, the back of the mounting plate 35 is connected to the front end of the rod body 33. The mounting plate 35 is provided with multiple mounting holes. The pneumatic shears 4 are detachably connected to the mounting plate 35 via connecting bolts. The pneumatic shears 4 use existing pneumatic shears, such as the Lili MS-V pneumatic shears with an operating pressure of 0.4-0.5 MPa. The pneumatic shears 4 are detachably connected to a shear head 41. Since the shear head 41 is detachably connected to the pneumatic shear body 4, it is convenient to replace different shear heads 41 according to different usage scenarios. Since the pneumatic shears 4 is connected to the ball joint 3 through the mounting plate 35, the position of the pneumatic shears 4 can be universally adjusted within a certain range through the ball joint 3 so that the scissor head 41 is oriented toward the desired angle. Since the second telescopic rod 7 can adjust the front and rear lengths, the pneumatic shears 4 can adjust the front and rear positions through the second telescopic rod 7, the first lifting rod 2 can adjust the height, the pneumatic shears 4 can adjust the up and down positions through the first lifting rod 2, the slider 62 can slide left and right, and the pneumatic shears 4 can adjust the left and right positions through the slide assembly 6, so that the left and right, up and down, front and back positions of the pneumatic shears 4 can all be adjusted, and the direction of the scissor head 41 can be universally adjusted within a certain range.

[0028] like Figure 1 and Figure 5As shown, the control box 5 is connected to the crossbeam 11 (it can also be connected to other parts of the bracket 1 as needed), and a solenoid valve 51 connected to the pneumatic shears 4 is provided in the control box 5. The solenoid valve 51 is connected to the external air source through an air source pipe. The solenoid valve 51 is connected to the pneumatic shears 4 through the air pipe so as to control the shearing work of the pneumatic shears 4. The solenoid valve 51 is electrically connected to the first switch 52, and the control box 5 is connected to the external power supply through a power cord. The control box 5 is also provided with existing components such as fuses, relays, and emergency stop buttons. The first switch 52 is connected to the relay in the control box 5. After the first switch 52 is turned on, the relay receives a signal and controls the operation of the solenoid valve 51. In this embodiment, the first switch 52 adopts an existing foot switch, such as the Changde Electric CFS-302 aluminum-plastic shell self-resetting foot switch. The first switch 52 is connected to the control box 5 through a cable. The cable is long enough to facilitate the placement of the first switch 52 in a specified position, such as Figure 5 As shown, when the device is placed on a workbench, the supporting legs 12 of the bracket 1 are fixed to the workbench surface by connecting bolts, and the first switch 52 is placed on the bottom surface under the workbench, so that the staff can use their feet to step on it, thereby controlling the cutting work of the pneumatic shears 4, freeing the staff's hands. The staff can operate the workpiece to be cut with both hands, approach the scissors head 41, step on the first switch 52 to carry out the cutting work, and after cutting, the staff will place the cut workpiece to the designated position and then take the next workpiece to be cut, which is highly efficient.

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A pneumatic shearing device with adjustable shearing position, characterized in that: The invention comprises a bracket (1), a first lifting rod (2) connected to the bracket (1), a ball joint (3) connected to the first lifting rod (2), a mounting plate (35) connected to the ball joint (3), and a pneumatic shear (4) connected to the mounting plate (35); the bracket (1) is connected to a control box (5); a solenoid valve (51) connected to the pneumatic shear (4) is provided in the control box (5); and the solenoid valve (51) is electrically connected to a first switch (52).

2. The pneumatic shearing device with adjustable shearing position according to claim 1, characterized in that: The bracket (1) comprises a crossbeam (11) and a supporting leg (12); a slideway assembly (6) is provided on the crossbeam (11) along its length; the slideway assembly (6) comprises a slide rail (61) and a slider (62); and the top end of the first lifting rod (2) is connected to the slider (62).

3. The pneumatic shearing device with adjustable shearing position according to claim 2, characterized in that: A first locking bolt (63) is connected to the sliding block (62), and a slotted hole (611) corresponding to the first locking bolt (63) is provided on the side surface of the sliding rail (61).

4. The pneumatic shearing device with adjustable shearing position according to claim 1, characterized in that: The ball joint (3) comprises a ball seat (31), a sphere (32) movably connected to the ball seat (31), and a rod (33) connected to the sphere (32); a receiving cavity for receiving the sphere (32) is provided in the ball seat (31).

5. The pneumatic shearing device with adjustable shearing position according to claim 4, characterized in that: A second locking bolt (34) is provided on the ball seat (31), and one end of the second locking bolt (34) passes through the side wall of the ball seat (31) and enters the accommodating cavity.

6. The pneumatic shearing device with adjustable shearing position according to claim 4, characterized in that: The ball seat (31) is connected to the first lifting rod (2) via a second telescopic rod (7), and the second telescopic rod (7) is perpendicular to the first lifting rod (2).

7. The pneumatic shearing device with adjustable shearing position according to claim 6, characterized in that: The second telescopic rod (7) includes a plurality of second telescopic joints (71), and the first lifting rod (2) includes a plurality of first telescopic joints (21).

8. The pneumatic shearing device with adjustable shearing position according to claim 1, characterized in that: The pneumatic shears (4) are detachably connected to a shear head (41).

Citation Information

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